What 67 owners told NHTSA about the 2025 Hyundai Santa Fe Hybrid Hev

WHAT FAILED: The 12-volt battery / no-start system. Beginning XXX, my 2025 Santa Fe Hybrid (bought new XXX suffered seven (7) sudden 12V battery failures causing a complete no-start. Each time the vehicle became inoperable with no warning, stranding my family - including two minor children (ages [XXX] and [XXX]) - and requiring roadside assistance and towing. Events: XXX (tow), 1XXX; the vehicle has sat immobilized at the dealer since XXX (~113 days). 5 dealer repair orders are attached to this complaint. SAFETY RISK: A repeated no-start can strand occupants in unsafe locations and prevent the vehicle from starting in an emergency. Once it had to be extracted from inside our garage by AAA after a 3+ hour wait; on XXX the battery died ~2 minutes after a jump-start, before I drove away. CONFIRMED BY SERVICE CENTER: Yes. AAA certified 0% state of charge at each failure; an independent OBD scan showed 4% ('Not Getting Full Done'). Hyundai issued TSBs 26-01-016H (XXX) and 26-01-016H-1 (XXX) identifying the root cause as the Fingerprint Module (FPM) failing to enter SLEEP mode when the ignition is off, draining the 12V battery - the exact defect my vehicle showed, and it applies to my vehicle. An OTA remedy released the week of XXX was never applied. INSPECTED BY MANUFACTURER: Yes - the dealer and a Hyundai field engineer inspected it. The dealer repeatedly blamed my behavior (windows down, unlocked doors, short commutes ~20 mi/day); its own draw test showed no draw, yet the diagnosis was never corrected. A Final Repair Opportunity in Jan 2026 did not fix it; failures recurred XXX and XXX As of this writing (XXX) the vehicle remains at the dealership since XXX without any status on repairs done or pending. WARNING SYMPTOMS: Sudden no-start / no-crank with no prior warning lamp, beginning XXX and recurring repeatedly. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11749047

WHAT FAILED: A panoramic moonroof shattered before delivery and was replaced by the dealer before sale. Despite the replacement, loose tempered-glass fragments remained inside the occupant cabin, including the front passenger compartment and the second-row floor where my two minor children ride. One glass fragment also tore the passenger-seat leather. SAFETY RISK: Loose tempered-glass fragments left in occupant areas create a foreseeable laceration hazard during normal vehicle use, particularly for small children riding in the second row. The presence of enough glass to tear the passenger-seat leather demonstrates that hazardous fragments remained in the vehicle after the moonroof replacement. CONFIRMED BY SERVICE CENTER: Yes. The selling dealer Hyundai of Kirkland was aware that the moonroof had shattered and was being replaced before delivery. The salesperson disclosed the moonroof damage and showed us the vehicle in the service area while repairs were being performed before sale. INSPECTED / REPAIRS: Loose glass fragments were discovered the day after delivery, prompting an immediate call to the dealer and a return visit for cleaning and inspection. Glass fragments continued to be found afterward, requiring additional follow-up visits, including a second unsuccessful repair request approximately one month later. The dealership was aware that loose glass had damaged the seat; on 09/08/2025, the salesperson directed me to repair the tear myself with clear nail polish rather than initiating a warranty repair. See file attached with evidence. No repair orders or service documentation were provided for these interior repairs. The dealer ultimately performed cleaning, third-party leather restoration, and replacement of the passenger-seat cover on 11/04/2025. Because loose glass continued to be discovered after the second repair attempt, I purchased a Prosidium protection plan for future glass-related damage. WARNING SYMPTOMS: None. This was a pre-delivery issue.

NHTSA ODI 11749106

The car went from 70 miles an hour to 25 miles an hour all of a sudden on the highway and then would not allow to accelerate afterwards. Battery stopped charging and we had to stop it multiple times to get it to continue to drive no faults or issue on the dashboard.

NHTSA ODI 11745451

There is a severe and dangerous lag in acceleration when trying to merge into traffic. Praying the accelerator all the way down often result in the car not responding for a second or two before kicking into gear. This is significant when trying to merge onto a highway or onto a cross street with incoming traffic.

NHTSA ODI 11745352

The dealer is unable to remedy the defect within a reasonable time. It’s been two months with no fix and my family’s safety is in jeopardy.

NHTSA ODI 11745009

The contact owns a 2025 Hyundai Santa Fe. The contact stated that while driving approximately 70 MPH, the Apple CarPlay system unexpectedly interrupted the operation of the vehicle and initiated a live software update. The navigation system, infotainment system, and other vehicle functions became inoperable. The contact stated that several unknown warning lights were illuminated and continuously cycled on the instrument panel. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted but provided no assistance. The approximate failure mileage was 2,774.

NHTSA ODI 11744397

The vehicle has gone into a limp mode unexpectedly while driving on the highway at 60+ mph. The first issue was on May 13, 2026. The car immediately stopped driving and went into limp mode and cannot go over 30 mph. It was taken to a service dealer. They could not replicate the problem, therefore the vehicle was given back as undiagnosed. This next incident occurred and almost caused an accident, and that was on June 3, 2026, again driving on the beltway around Maryland. The car went from 70 mph to 30 mph. The vehicle stayed at 25 to 30 mph the entire time. Could not get it to do anything else. Drove cautiously on the side of the road and got to the dealership after driving 30 minutes at 25 mph.

NHTSA ODI 11741876

Sudden loss of power while driving on the interstate (65 MPH) , car would no longer accelerate and slowed down to ~10 MPH. Had to merge onto emergency lane, car struggled to power over 30 MPH. Warning light came up to "Park with engine On to charge battery". Parked car and restarted car and still did not resolve issue. Had to switch the car into "Sport" mode to drive home.

NHTSA ODI 11741466

While driving on the freeway at approx 65mph, the car suddenly starting de-celerating and forced me to pull over to emergency shoulder/lane and try to determine the cause. The car is a "Hybrid" and the dashboard stated to put car in Park and Idle the Engine over 2000rpm to charge up the Battery. ( i still don't know which Battery they were speaking of...Engine Battery or Hybrid Battery) I sat there Idling the Engine for 15 minutes and slowly proceeded to get off the freeway and limped the car back to my home. I then called my selling Hyundai Dealer, as the car was still in warranty, and told them of my sudden problem and asking them what could it be??? They said they did not know until they saw the car and tested it with their computer equipment...please have it towed into their shop. So i did and 2 days later they called to say..NO Computer Codes showed any problem. They could not duplicate problem. I said ..."look on the internet...many people have reported sudden lack of power and limp mode activation....all pointing to the High Pressure GDI Fuel Pump Assy failure". Dealer said ..Oh..thanks we will look into that. 5 hours later Dealer called and said I was right, we replaced the Fuel Pump and come pick up the car. 4 months later and 6,000 miles later car is performing normally. I felt compelled to come forward to discuss this part failure as this incident on the freeway could have turned into a tragedy. Thank you

NHTSA ODI 11741374

My 2025 Hyundai Santa Fe Hybrid AWD was serviced under warranty on 4/22/2026 for a driveability concern after experiencing a loss of power while driving. The service history shows part HY35326-2M500 was replaced. On or about 5/25/2026, the same issue occurred again while driving at highway speed. The vehicle suddenly lost motive power and dropped from approximately 70 mph to approximately 30 to 40 mph, creating a serious safety risk because the vehicle could not maintain speed with surrounding highway traffic. No warning lamps, dashboard messages, or diagnostic codes appeared during the failure. The vehicle is currently at a Hyundai dealership for inspection and repair for the repeat issue and should be available for inspection upon request. The prior dealer record appears to describe the issue generally as a “driveability concern,” but the current repair diagnosis and full repair notes are still pending. It is unknown whether the dealer has reproduced or confirmed the failure during the current visit. I am reporting this as a sudden loss of motive power at highway speed involving the fuel/propulsion system, engine, and/or powertrain.

NHTSA ODI 11740281

The contact stated that while driving, a slow leak on the inside side wall right rear passenger side. The vehicle was taken when taken to the dealer to replace. Left front driver side, had a bubble in the side wall. The tire was replaced. In another occurrence, was noticed on the The vehicle was taken to the dealer where it was diagnosed with front right and back right bubbles on the outside wall of the tire. The manufacturer was not notified. The approximate failure mileage was 7,000. The

NHTSA ODI 11740131

"My 2025 Hyundai Santa Fe Hybrid has experienced repeated parasitic battery drain. Dealer diagnostic reports dated 5/12/26 and 5/14/26 document 'Excessive dark current draw condition identified' with dark current spikes well above the normal threshold of 50mA. Vehicle was at Kelly Hyundai of Stroudsburg PA for approximately two weeks. Dealer replaced fingerprint sensor module as best guess repair but could not confirm it was the definitive cause. Battery replacement was denied as battery did not meet Hyundai's replacement threshold despite documented drain. Service technician verbally acknowledged this is a known issue across 2025 Hyundai Santa Fe vehicles. DTCs C173300 Undervoltage Detected were found on both front door handle sensor modules. Concerned about long term battery health and potential for repeated drain leaving vehicle inoperable."

NHTSA ODI 11740209

Driving home from church this morning, the vehicle experiences a sudden loss of power and the car went into “limp mode”. Even the pedal floored and the engine rpms high, the car would barely go about 25 or 30 mph. A message from the dash board told me to pull over and leave the engine running to charge the EV batteries. The batteries would charge enough for what I thought would get me home but quickly drained leaving repeat the action until I could limp the six miles home with flashers on and cars passing me to get around. No warning lights and no indication there was a problem until it happened leaving me baffled and frustrated. I was just thankful that I wasn’t going faster when it happened. If I had been going faster when this happened, it could have created a major accident. Dangerous! Since this happened on Sunday, the dealer wasn’t open. I hope to get it to the dealer tomorrow to find out what is going on and how to fix it. The car has only 14850 miles on it.

NHTSA ODI 11736908

The contact owns a 2025 Hyundai Santa Fe. The contact stated that while driving approximately 65 MPH, the vehicle unexpectedly decelerated to 25 MPH with a “Vehicle Will Shut Down” warning message displayed. The contact stated that the engine then began to shut down, and although the accelerator pedal was depressed, the vehicle failed to accelerate and stalled. The failure occurred on multiple occasions, requiring the vehicle to be towed each time. The vehicle was towed to the dealer; the vehicle was not diagnosed or repaired and the contact was informed that the failure could not be duplicated. The manufacturer was made aware of the failure and multiple cases were opened, The failure mileage was approximately 3,300.

NHTSA ODI 11736009

Since February 2026 I have had daily incidents of the hybrid system error where the vehicle is only relying on the hybrid battery to move. I've had a few near miss accidents as my car crawls through an intersection. Was almost rear-end after leaving a stop sign and the hybrid system error popped up and the car doesn't accelerate. In order to temporarily fix the system, the car must be shut off and restarted. There is not always a safe place to be pulled over to perform this shut down. It is a driving hazard and not safe to drive. It has been to the shop now a 3rd time with no resolution. I have reached out direct to Hyundai Corporation with my concerns and they have documentation. The car is a 2025 model and has less than 5,000 miles. I fear a serious accident from this system error and Hyundai needs to resolve ASAP.

NHTSA ODI 11733192

Any of the airbags failed to deploy during a significant crash. It is not available for inspection due to it being investigated by insurance. The driver and passengers' safety were affected in that more bodily damage could have occurred if they had hit the steering wheel or any other part of the car. I do not know if the problem has been reproduced or confirmed by a dealer, as i have tried to reach out to the dealer and they have not contacted me back. The vehicle is still being determined as if it can be repaired or it needs to be totaled. There were no indications of warning lamps, messages or other symptoms prior to failure.

NHTSA ODI 11731387

The 2025 Hyundai Hybrid Santa Fe SEL has experienced two instances (Nov 2025, 11k miles & Apr 2026, 14k miles) where the combustion engine fails to provide power to the vehicle’s wheels. The engine continues to run, but only enough to maintain a charge to the hybrid battery system. When accelerating to speeds above 30 miles per hour or when traveling up inclines, the combustion engine’s rotations per minute (rpm) spiked, however the vehicle’s power-train still rapidly lost power and the hybrid battery drained significant charge. During one instance in November 2025, while attempting to accelerate to 55 mph up an incline, the hybrid battery drained enough that the vehicle was required to be pulled off the road to allow the battery to charge. During the April 2026 event, while containing a family of four (including to young children under six years of age), the vehicle failed to accelerate to 60 mph up an incline on an interstate freeway bridge. The vehicle rapidly slowed to between 20 and 30 mph, putting the family in grave danger from high-speed collisions. Following both instances, the on-board diagnostics computer was reset, “resolving the issue” and the Hyundai technicians elected to make no further repairs or replacements. The onboard diagnostics code P0191 was reported following the April 2026 event, however no codes or errors were identified by the Hyundai technician following the November 2025 event. No additional follow-up was performed, even though the vehicle remained under the manufacturer’s warranty.

NHTSA ODI 11730891

I had stopped and put gas in for a full tank. Pulled out onto the Hwy heading towards Houston TX and was accelerating up to speed limit of 50MPH when the warning on the instrument panel displayed HYBRID SYSTEMS DISABLED pull over and stop immediately. Which I did, but I could not accelerate and was losing speed in traffic. I got safely parked and turned the vehicle off. I let the car sit for a few minutes and started it back up. All warnings were gone and the vehicle has performed normally since up to the current mileage of 9374. I took the vehicle to Hyundai today, 4/13/2026 and they hooked it up to the diagnostic system and it showed NOTHING.

NHTSA ODI 11730952

Sudden loss of power (multiple incidences in the first 3000 miles, multiple service visits). While driving normally there was a sudden loss of power. Once at an interstate on ramp while attempting to merge, and three times while driving on city streets. The first dealer visit resulted in no action due to no codes and the problem not replicating. When I pulled into the dealer and shut off the car; I received an alert that the vehicle was officially transferred to me. When I restarted the vehicle, it operated normally. The consensus was that the vehicle was left in “dealer mode” and it was several days after I purchased the vehicle before the system was updated. The second insident was deemed to be a bad catalytic converter which was replaced by the dealer. The third incident was said to be due to a bad fuel rail sensor which also caused the catalytic converter from the second incident. The fourth incident occurred the day after the vehicle was repaired from the third instance. The vehicle was not safe to drive and was towed to the dealer, where it is today.

NHTSA ODI 11730277

Gas Motor is not engaging to assist electric drivetrain on a hybrid AWD 2025 Santa Fe. This resulted in a dangerous situation crossing a busy road from a stop sign. The Santa Fe rolled into the intersection at the drivers request, but did not accelerate normally (only to a maximum of a few miles per hour) and felt like an eternity to cross the road. Fortunately oncoming drivers from left and right were paying attention and slowed down and in one case honked aggressively to point out we driving badly. Pulling over to the side of the road, turning the vehicle off and then back on again has sometimes made it run normally, but we limited our trips at that point to first getting safely home and then delivering it to the dealer. The 20 mile drive to the dealer required pulling over twice to reset the vehicle so the electric motor would assist. We have had repeated warnings from the onboard system including "Follow up checks required - Engine Management System" and "There may be a problem with the engine management system Contact your Dealer". I will note that we have 11,000 miles and 11 months experience with the vehicle with NO problems. It may not be relevant, but these new faults began 2 days routine service for oil and tire rotation when recall was performed including ECU Software Update for Recall 25-01-028-1. Dealer is uncertain of problem and referring with outside tech assistance from Hyundai but we were told to expect 2 weeks for parts and repair and uncertainty as to whether that would fix it. In the meantime a vehicle with unreliable acceleration and top speed is unsafe and parked. I do note on this NHTSA website 2025 HYUNDAI SANTA FE HYBRID SUV AWD that there are 47 Complaints. 9 relating to this problem all beginning October 2025 and none prior back to the first post of Nov 2024 for this model. Complaints similar to this for engine management and speed and power loss account for 50% of complaints for this vehicle on the NHSTA website since October 2025.

NHTSA ODI 11727705

Vehicle experienced a loss of acceleration while driving. When pressing the accelerator, engine RPM increased significantly but the vehicle did not increase speed. The vehicle felt as though it was stuck in one gear and would not upshift or downshift. The issue was most noticeable while driving uphill, where the vehicle was unable to maintain speed despite full throttle input. This created a safety concern as the vehicle could not accelerate normally in traffic conditions. The problem has been progressively worsening over time. Initially there were mild symptoms, but it has become more severe and frequent, culminating in a near-complete inability to accelerate under load. No warning lights or messages were observed prior to or during the failure (if that’s true—adjust if needed). Vehicle has approximately 28,000 miles. The vehicle is currently at a dealership for inspection and diagnosis, but the issue has not yet been confirmed or resolved at the time of this report.

NHTSA ODI 11726897

Vehicle would not accelerate in high speed zone.

NHTSA ODI 11726542

Vehicle went in to limp mode in the middle of driving. Would not accelerate past 30mph. Was able to turn around and pull in to a neighborhood when the vehicle stopped responding altogether and had an additional warning about letting the engine recharge the hybrid system. Restarting the car got it home. This would have been extremely dangerous had it happened on the highway, at highway speeds. Dealership replaced the high pressure fuel pump. Got it back yesterday, we will see if that fixes it.

NHTSA ODI 11720923

The 2025 Hyundai Santa Fe Hybrid has had multiple occasions, most recently on February 3, 2026 with 12,330 miles on the car, where the gas-powered engine fails to provide any power to the drivetrain. The car experiences vast power loss and enters "limp mode" where only the small hybrid battery is powering the vehicle. Max speed ranges from 10 - 25mph and there is little, if any, acceleration, even when the gas pedal is pegged to the floor. It is necessary to pull over, engage the flashing safety lights and try to find a safe place to park. After turning the vehicle off and on several times, eventually, the gas engines re-engages. The first incident of this type for this vehicle was on August 7, 2025 with approximately 4,400 miles on the vehicle. It was taken to the dealer, Key Hyundai of Salem, who could not find any DTCs and could not replicate the problem. They said "bring it back if it happens again." They next time was on February 3, 2026 where it happened several times on a trip to and from a local restaurant. This time, at DTC code of P088000 POWERTRAIN / POWERLOSS was recorded and reported. However, by the time the car was seen by Key Hyundai of Salem on February 5, 2026, the code has cleared itself. Hyundai's corporate policy is that historical codes can not be used for Warranty claims. So, the dealer tried one potential fix, cleaning the TCM connectors under the driver's seat, and returned the vehicle stating that Hyundai corporate would not authorize warranty work unless/until the car was presented to the dealership with a current / live DTC or visible broken parts. It seems unsafe to put a vehicle back on the road that could lose power and drivability at any time for no apparent reason. I am aware that there have been several other reports of similar POWER LOSS / LIMP MODE situations by owners of 2024-25 Hyundai Santa Fe Hybrids. At the moment, I am told that there is no current Technical Service Bulletin on this from Hyundai.

NHTSA ODI 11716187

While driving, the vehicle will suddenly fail to accelerate beyond approximately 45 mph, even with the accelerator fully depressed. During these events, the engines RPMs increase significantly without a corresponding increase in vehicle speed. When this occurs, the hybrid battery fails to hold or maintain a charge, and the vehicle appears to enter a reduced-power or limp mode condition. This condition makes the vehicle unsafe to operate, particularly in traffic, on highways, or when merging or passing is required. This issue has occurred multiple times and is ongoing. The vehicle has been taken to the dealership 5 separate times (currently in there now for the 5th time) for the same issue. Despite repeated repair attempts, the dealership has been unable to identify or permanently correct the problem, and the condition continues to occur. The safety impacts are as follows: -Vehicle cannot maintain normal traffic speeds -Sudden loss of acceleration -High RPMs without propulsion -Inability to safely merge or respond to traffic. This defect substantially impairs the use and safety of the vehicle. Yes, the problem has been reproduced and confirmed by the dealership on each occasion and the issue continues even after several repair attempts. No warning lights have ever been displayed. The first time in the dealership was 5/10/25 No injuries/accidents (the issue is still safety-critical even without a crash)

NHTSA ODI 11715021