What 432 owners told NHTSA about the 2020 Tesla Model 3

I am writing to report a repeated and potentially dangerous defect in my 2020 Tesla Model 3. On four separate occasions, the front trunk (frunk) latch has opened on its own, without any input from me. This has occurred while parked in my garage and poses a serious safety risk, especially at highway speeds where the hood could flip up and obstruct the driver’s view. I am aware that Tesla has issued recalls for this exact problem involving the frunk latch mechanism on certain Model 3 vehicles. However, I have been told by Tesla that my VIN is not included in the recall, despite my car exhibiting the same malfunction. I brought my vehicle to the Carlsbad CA Tesla service center, but they found no issue and have since told me they consider the matter closed. I also want to note that I previously experienced a failure of the rear camera cable, which Tesla also initially claimed was not part of a recall—only to later repair it under warranty when the problem became undeniable. I believe this hood latch issue poses a critical safety hazard that may be more widespread than Tesla currently acknowledges. If the frunk opens while driving, it could cause a catastrophic accident. Tesla’s dismissal of this issue leaves me driving a car that could endanger myself and others on the road. I respectfully request that NHTSA investigate this defect and consider whether the existing recall should be expanded to include additional vehicles like mine. I would also like NHTSA to contact Tesla and direct them to address the situation in my vehicle…to do more than say “we could not reproduce the reported issue." Thank you for your attention to this urgent matter.

NHTSA ODI 11662321

The front suspension is failing. I have already replaced the upper control arms. Now I need to replace the bushings on compliance and lateral linksare tearing. There have been recalls for this model and year, for this issue. My VIN, is not included in the recall. I was notified of the aditional needed repairs when I had the upper control arms replaced.

NHTSA ODI 11656828

My 2020 Tesla Model 3 has displayed a "Front Passenger Safety Restraint System Fault - Service is required" error since June 2023. This error has persisted for well over a year despite troubleshooting attempts, such as restarting the vehicle and checking for obstructions. Tesla service quoted over $400 to repair this issue, but I believe this is a basic safety-related defect that should be covered by the manufacturer, as it likely disables the front passenger airbag, posing an unreasonable risk of injury or death in a crash. This appears to be a widespread issue, as I’ve seen similar complaints from other Tesla owners online. I request that NHTSA investigate this as a potential safety defect for a recall.

NHTSA ODI 11654367

I have to pay over $1444 to Tesla to change the airbag because it is not working properly. Tesla will: Update front passenger Airbag to Maintain compatibility with front passenger seat. Replace Occupant Classification System (OCS) of Front passenger Seat. Install OCS filter module.

NHTSA ODI 11654060

Tried to put on seatbelt and would not click locked. Have never had issues and nothing has changed that could cause any damage or malfunction. Nothing inside or stuck just won’t lock.

NHTSA ODI 11654191

License plate light has a recall

NHTSA ODI 11652421

Had to drive through water about 8” deep and while going through the water the rear bumper, and the skid plate underneath the car was yanked off breaking 2 brackets that hold the skid plate on and it broke the manufacturer welds on the other two brackets. This is a known defect with 2017-2019 but obviously it is also a defect with the 2020s.

NHTSA ODI 11648596

I am experiencing persistent front suspension issues with my Tesla Model 3 Performance. The vehicle has been taken to a Tesla Service Center three times, yet the problem has not been resolved. The issue includes: Unusual noises (clunking, knocking, or creaking) from the front suspension. Instability or poor handling at various speeds. Repeated failures of suspension components despite repairs. Each time, Tesla service has attempted repairs, but the issue continues to persist, raising serious concerns about the safety and durability of the suspension system.The vehicle is currently at Tesla service center as of March 4th 2025 and they are working on the same problem for the 3rd time.

NHTSA ODI 11646474

The passenger-side seatbelt system in my Tesla Model 3 (bought Dec 2020) has been malfunctioning repeatedly. The vehicle displays a "Front passenger safety restraint system fault” warning, even when no one is on the passenger side. This issue has persisted despite multiple repair attempts by Tesla during the warranty period, but they have been unable to resolve it. Safety Concern: A malfunctioning seatbelt system is a serious safety hazard, as it could result in the seatbelt failing to function properly in an accident, potentially putting the passenger at greater risk of injury or death. Additionally, the fault warning may prevent proper airbag deployment or create a distraction for the driver while operating the vehicle. Attempts to Fix & Verification: Tesla has attempted multiple repairs but has not been able to fix the issue. According to Tesla, this is a common issue with this model, which raises concerns about a wider systemic defect. The problem is persistent and ongoing, making the vehicle unreliable and unsafe for passengers. Warning & Symptoms: The seatbelt fault warning appears randomly but frequently while driving. Tesla attempted to fix this issue as early as June of 2023, and has remained unresolved despite 4 or more service visits. We might have asked Tesla to work on this issue even earlier and more times since we're unable to pull up repair history before this due to their system error. This issue requires immediate investigation to determine if it is a broader safety defect affecting other Tesla vehicles and if a recall or mandatory repair is necessary.

NHTSA ODI 11645041

This happened on 2/18/2023. After I charged my car at a local supercharging station, I drove on the local roads for about 2 miles when the car started shutting down. I could barely steer, and the computer monitor stated that the brakes were turning off, and other parts, like cameras, were losing functionality. I pulled over into the local park. I was frightened that my car was no longer functional and that I could be in grave danger driving again. I tried to call Tesla but no one answered. I had to go through the app. My dad came and we found a Youtube video that said to walk out of the car to let it restart. Looks like it happened to another owner. We did that and the car started functioning again. Not sure why it did this after a charge. But it happened again 3 mos later when I was on the freeway. Luckily, I knew what to do from prior experience. But I am mindful of this whenever I supercharge my car. I wait after charging to drive. This shouldn't be the case and Tesla should tell people of this issue. I tried to tell Tesla service when I went in for another repair but they ignored my comments.

NHTSA ODI 11644199

The Tesla windows have a window sensor in the door. It appears these fail. When they fail, the door does not shut securely. More specifically, it stays paritally ajar. I would like to report this a safety issue. More specifically, it is possible a passenger could fall out when the window does not shut properly. Additionally, it seem to impact the drivablity and safety. This should be considered a recall item.

NHTSA ODI 11643521

My Model 3 failed at under 50,000 miles and gave out a series of failure warnings. It was unable to drive anymore and steering became stiff and unresponsive. In researching this I see it is a common issue with hundreds of thousands of cars affected. And the NHTSA has an open investigation into it. Tesla as usual is denying the problem exists.

NHTSA ODI 11643458

Car radio goes so loud it damaged my ear nerves. This results in pain especially when exposed to loud sounds

NHTSA ODI 11640726

Back and buttocks area suffered electrical burns and pain from Tesla Seat Heaters (in heated seats) twice 1. Happened in 2024 on temperature level 3 2 Although I turned it down it happened again in 2025 on temperature level 2

NHTSA ODI 11640654

I keep receiving an alert: “Front Passenger Safety Restraint System Fault”. I contacted Tesla and they informed me that my airbag sensor needs to be recalibrated and may jeopardize a child sitting in the seat if the airbag is deployed. I understand that this is a common problem with the Model of Tesla.

NHTSA ODI 11637173

In a private parking lot, within line of sight and ample time to respond to problem I used Tesla Smart Summon. Instead of taking an obvious route through the parking lot, it narrowly hit a parked car, then proceeded to drive over a parking barrier and into a wooded field towards me and a crowded food truck area. I was unable to cancel the feature in time to stop the car from the collision as it accelerated too fast and without any initial signs of an issue. Even after canceling through the app, the car tried to continue for a brief period. If anyone was in the area or we were closer we could have been hit. Tesla replaced the cameras but claimed no responsibility for damages, citing I was "in control". There were no warning lamps or indicators of any defects before the incident. I also have the original dashcam footage portraying the incident, which clearly shows numerous safety hazards to the smart summon feature.

NHTSA ODI 11634598

Tesla Model 3 vehicles, including mine, manufactured before the 2024 "highland" vehicle refresh, do not have a mechanical latch mechanism for opening the rear doors, in the event vehicle power is lost.

NHTSA ODI 11634058

I was driving my vehicle. It said there was an issue with code "RCM_a056 Front Passenger Safety Restraint System Fault." Many older model 3's are having this issue and with the quote from tesla, they would need to perform a retrofit for the electrical wiring system.

NHTSA ODI 11632840

THE FRONT CONTROL ARM IS DAMAGED, INTERESTINGLY ABOUT 6 MONTHS AFTER THE WARRANTY HAS EXPIRED. TESLA REPAIR TECH TELLS ME ITS SO COMMON THAT THEY DON'T CHARGE FOR THE REPAIR BUT DO CHARGE FOR THE PART. AS I SIT IN THE TESLA REPAIR CENTRE WAITING FOR IT TO BE FIXED, 3 OTHER PEOPLE WITH EXACTLY THE SAME PROBLEM JUST WALKED IN DESCRIBING EXACTLY THE SAME PROBLEM. I DON'T UNDERSTAND WHAT THIS PART DOES BUT GIVEN IT'S PART OF THE SUSPENSION, IT POSES A SAFETY RISK. THERE WERE NO WARNINGS EXCEPT FOR A VERY LOUD SQUEAKING NOISE EVERY TIME THE CAR TURNS OR ENCOUNTERS A BUMP

NHTSA ODI 11629018

Unknown issue with front passanger safety restraint system. Car suddenly notified me of an issue with the restraint system. Before the fault the car was simply just parked in my driveway, then I went into the car and the safety issue appeared. The seat was adjusted for my mom's height the day prior, this might have caused a wire to become pinched and caused the fault due to how the wiring under the seat is set up from manufacturing. Online search results show this to be a common occurrence for cars from 2019-2021 in Tesla.

NHTSA ODI 11627805

Rear camera works intermittently. It says it's temporarily unavailable and then it restores when car is started next time after exiting. Seems to be a sensor or camera cable issues because camera works fine when it does.

NHTSA ODI 11627327

The contact owns a 2020 Tesla Model 3. The contact stated while driving 10 MPH and making a left turn, the steering wheel seized, and the front passenger's side of the vehicle lowered to the ground and made an abnormal grinding sound, before coming to a stop. The contact stated that upon exiting and inspecting the vehicle, it was noticed that the tie rod had detached from the front passenger's side wheel, and the front passenger's side wheel had turned inward and was pinned by the wheel well. The vehicle was towed to a Tesla Service Center, where it was diagnosed and determined that the front passenger's side steering assembly needed to be replaced. The contact was charged a fee for the repair. The manufacturer was notified of the failure. The failure mileage was approximately 36,000.

NHTSA ODI 11626866

This report is filed to support NHTSA Investigation #PE24031. The four vehicles listed on the SGOs were manufactured when Tesla referred to the ADAS hardware suite as Hardware 3.0 (HW3). This March 2022 video recorded an incident facing into the sun in a 2020 Tesla Model 3 with HW3 installed. Tesla's ADAS is engaged and operating on FSD Beta V10.10.2 firmware. A video sensor reacts to bright sun and shade by raising and lowering its sensitivity, which may compromise exposure if it occurs once. In a series of pulsed, high-contrast lighting changes, the exposure may be less than optimal during much of the transient. The depth and duration of the exposure error will vary by the sensor's make and model. Next, See: [XXX] ) Only the video is relevant. The rear-facing camera view on the Tesla's display shows the shadow cast directly behind the vehicle, confirming direct alignment. At 0:51, the car enters a bridge section where cross-members cast shadows onto the windshield-mounted cameras, causing a pulsed lighting effect. If a video automatic gain adjustment (AGC) step is in the signal path downstream of the sensor, it may react adversely to the pulsed input. The signal path latency, processing time, and the attack and release settings of the AGC delay the output, making it out of sync with the sensor's direct output. Note: At 0:57, the driver requests a speed adjustment as the ADAS emerges from the strobed lighting. At 1:50, the visualization displays the VRUs as facing into the vehicle's path and the ultrasonics returning pings off the metal barrier to the right. Other: Social media reports indicate that interior condensation in front of the front-facing cameras can be resolved using the standard front-screen defrosting feature. There have been accounts of the interior glass becoming hazy or cloudy, and DIY YouTube videos show how to remove the camera pod and sensors to clean that specific glass area. Example: [XXX] ). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11624533

My car did a Phantom break while I was driving on President George bush Turnpike E at the Dallas North tollway exit . I was taking the exit with in the speed limit of 40 miles per hour and was keeping the distance from the car in front. Suddenly the car did an automatic break and car slow down significantly. I got hit from behind and had damage to the bumper and trunk. Emergency break feature went out and an alert came. It is very concerning that the car stops in the middle of road by itself and being hit from behind. I would like an answer from Tesla. I have the dash cam footage of the accident

NHTSA ODI 11624374

Tesla's latest update pings you when you're sitting at a light and it turns green. It also shows you the green light on its screen rendering of your surroundings. The other day, Tesla incorrectly pinged me that a light was green when it was still red. It also displayed it as green on the screen. This is dangerous not only because it suggests the self-driving mode would have incorrectly registered the light and started forward (I was not in self-driving fortunately), but even without self-driving, drivers become primed to go when the ping happens, so this could lead a driver to run the light.

NHTSA ODI 11622775