What 432 owners told NHTSA about the 2020 Tesla Model 3

On XXX at approximately 5:00 PM, I was driving my 2020 Tesla Model 3 on [XXX] from [XXX] toward [XXX], with Tesla FSD engaged. Near the area where the center divider begins/ends, the vehicle crossed the double yellow/divider area and entered the opposing traffic lane. There was no oncoming traffic at that moment, so there was no crash, but this created a serious potential head-on collision risk. The car also did several hard jerks that aggravated my neck and back that it has been consistently doing for a long time which cause worse ongoing headaches. The system/component that malfunctioned was Tesla FSD/Advanced Driver Assistance, including lane keeping/steering behavior. The vehicle is available for inspection upon request. My safety and the safety of others were put at risk because the vehicle moved into the lane for oncoming traffic. I had to intervene and no longer feel safe using FSD. I have reported unsafe FSD behavior to Tesla multiple times before, but the issue has not been resolved. Tesla service has previously listed the concern as “FSD not working properly/test drive required” and/or general diagnosis, but I have not received a clear written resolution explaining why the vehicle crossed into the opposing lane or how Tesla will prevent this from happening again. There were no warning lamps or messages that I recall before the vehicle crossed into the opposing lane. If Tesla has vehicle logs or telemetry for the incident, I request that they be reviewed. I am reporting this because the vehicle may repeat this unsafe behavior and create a head-on collision risk. The car continues to behave unsafely and erratically. i have a log of some of the incidents. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11748025

The wiring in my trunk harness was severed due to the repeated opening and closing of my trunk. This caused my reverse lights to fail and my trunk latch to stop working. This issue is part of a known recall: Campaign 21V-00D. Tesla attempted to fix the issue in 2023 but the poor repair did not work. I took my Tesla to the dealer and they refused to remedy the issue unless I would pay $1300. I persuaded them to lower the feet to $300 but still feel that I should not pay anything because this issue was due to the recall.

NHTSA ODI 11746953

The contact owns a 2020 Tesla Model 3. The contact stated that while driving at an undisclosed speed, there was a clinking sound coming from the front of vehicle. No warning lights were illuminated. The contact stated that the dealer was contacted, and a repair was pending on the lower lateral link. The contact stated that the VIN was not included in NHTSA Campaign Number: 21V835000 (Suspension). The contact associated the failure with the recall. The manufacturer was not made aware of the failure. The failure mileage was approximately 40,000.

NHTSA ODI 11746313

Subject: Tesla HW2 FSD – Advertised Safety/Autonomy Features Not Provided Description: I am reporting an issue regarding my 2020 Tesla Model 3 equipped with Hardware 2 (HW2) and Full Self-Driving (FSD) package. Although the vehicle is listed and sold as “FSD capable,” Tesla has stopped providing FSD software updates for HW2 vehicles. My vehicle is stuck on FSD version 12.6.4 and cannot receive newer versions (v12.7, v12.8, v13, etc.). Tesla continues to advertise FSD as an evolving safety and autonomy system, but HW2 vehicles are no longer receiving the required updates to maintain or improve safety functions. This results in: • Safety-related features not being updated • Autonomy features advertised at purchase not being delivered • OTA updates being discontinued without notice • Tesla refusing to provide a hardware upgrade path (HW3) despite FSD being purchased on this VIN This creates a safety concern because the vehicle is operating with outdated perception and driving models while newer vehicles receive critical improvements. Tesla has not provided a remedy, timeline, or alternative solution. I request NHTSA to investigate Tesla’s failure to provide advertised and safety‑related FSD functionality for HW2 vehicles. Vehicle Info: 2020 Tesla Model 3 Hardware: HW2 FSD purchased on VIN (previous owner) Purchased used in July 2023 Current FSD version: 12.6.4 (no further updates)

NHTSA ODI 11745633

This was not an incident. Instead I’d like to report it as a design flaw. I discovered low speed noise and got it fixed at Tesla service center. Upper control arms and lower control links have both been replaced at ~70k miles and the cost to repair was over $2k at Tesla service center in Feb 2026. Later in May 2026 Tesla published a service bulletin acknowledging this is a design flaw

NHTSA ODI 11743946

The screen (which controls all functions of the vehicle) starts to go haywire. It's almost like there is a phantom touching the screen and pressing buttons. The screen will start zooming in and out - changing your navigation destination. The air controls will turn on full blast and then you are unable to shut them off because the screen will not respond. It becomes a giant distraction to the driver (imagine a screen that large malfunctioning) and tesla does not think this is a safety issue. We reported it to them. They couldn't replicate the issue (is what they told us and then let us know it was out of warranty and we could just replace the screen to a tune of almost $2000). There are no cracks or issues with the screen itself. I cannot upload the videos as they are too big to share but I can send them to an email address.

NHTSA ODI 11739307

Tesla was on Full Self Driving following a curve in the road were traffic lights. Lights were red Car should have stopped but did not. Ran red light with no attempt to stop or slow down.

NHTSA ODI 11737235

The contact owns a 2020 Tesla Model 3. The contact stated that while driving at various speeds, the vehicle made an abnormal clunking sound while turning the steering wheel. The messages "Traction Control Disabled", "Lane Departure Avoidance Feature Disabled", "Automatic Vehicle Hold Disabled" and "Stability Control Disabled" were displayed. The vehicle was taken to a dealer, where it was discovered that the lateral link was not attached to the control arm due to a defective bolt. The contact was informed that the subframe and the front passenger’s side lower control arm needed to be replaced. The contact related the failure to NHTSA Campaign Number: 21V835000 (Suspension); however, the VIN was not included in the recall. The vehicle remained with the dealer unrepaired. The failure mileage was 46,124.

NHTSA ODI 11734843

Driving S/B on Ann Arbor Saline Road. Had FSD on the Tesla engaged. Needed to make left turn onto Maple. Left arrow light to Maple was red. Traffic light to continue straight on Ann Arbor-Saline was green. Despite left arrow being red, Tesla did not slow and ran red light to make left turn onto Maple.

NHTSA ODI 11733532

2020 Tesla Model 3 Standard Range Plus, VIN [XXX] restraint control module fault codes RCM_a056 and RCM_a058. Passenger front seat occupancy sensor failure triggering "Service Required" airbag system alert. September 2024: fault code RCM a056: Tesla repaired this issue under the Supplemental Restraint System Limited Warranty (5 years, 60,000 miles) at Tesla Service Latham NY (326 Old Niskayuna Rd, Latham NY 12110). January 10, 2026: Fault code RCM_a058. Reported in writing through the Tesla app. Tesla scheduled a service visit for January 13, 2026. Technician assessed the vehicle in person and declined to repair, verbally stating the fault may be a one-time occurrence and to monitor and return if it continued. April 2026: Fault continues recurring. Tesla Service Latham issued estimate #XXX dated April 18, 2026 for $1,076.32 customer pay. Repairs include resistive occupancy sensor replacement and seat back trim cover replacement. This is a safety-critical system governing airbag deployment. Tesla has documented this failure mode in internal service bulletins citing electrical interference in the seat harness as a design issue. Tesla repaired this under warranty, dismissed a related restraint fault for the same seat when reported within months of the repair, and is now billing the owner for a safety system that failed due to a known design defect. A recall is warranted. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11732996

Both front wheel and rear rims cracked under normal driving conditions. This is the third occurrence of rim failure on this vehicle. The most recent incident occurred in Ewing, NJ near Parkside Ave and Hillcrest Ave. There was no significant impact or major pothole at the time of failure. Multiple wheel failures indicate a potential structural durability issue. Cracked rims pose a serious safety risk due to the possibility of sudden tire pressure loss or blowout while driving. The vehicle has been operated under normal road conditions, and this repeated failure should not occur. The damaged wheels are available for inspection upon request.

NHTSA ODI 11730669

My wife was cleaning the interior and wiped the center main display of her model 3. While doing that somehow she managed to Turn the heat on set the fan/temp controls to HI and popped the front frunk to open. When she exited and closed all doors, it looks like the heat kept running at max for more than 24 hours in the garage. When I entered the garage it was hot in there and inside temp of the car was at 87f. Not sure if there was a fire hazard due to heaters over heat. Just wanted to bring this to your attention.

NHTSA ODI 11728751

The touch-screen only media center has an off-by-one error when using the media player for USB media. This results in unsafe conditions for the driver where the expectation of pressing "S" would navigate to music starting with "S", but instead navigates to music starting with "T". This creates momentary confusion for the driver, and pulls focus from the road. There is no mechanism to scroll through the music using non-touch related functionality. There is no warning to only use the media feature when stopped/parked. The manufacturer has acknowledged the issue, but refuses to provide any diagnostics or solutions without taking a downpayment for service.

NHTSA ODI 11728266

My Tesla Model 3 was brought to Tesla Princeton Service Center on February 27, 2025 for a 12V battery replacement. During the service visit, Tesla also replaced the rear glass, citing the rear defroster as the root cause of the battery drain — a repair that was added without prior discussion and increased the total invoice from an original estimate of $180 to a final charge of $1,730. Upon picking up the vehicle, the rear backup camera, blind spot cameras, navigation system, Sentry Mode, and windshield wiper sensor were all non-functional. None of these systems showed any malfunction prior to the service visit. Tesla Princeton’s service advisor denied responsibility without performing diagnostics, and in a subsequent message admitted he could not determine the cause with certainty without diagnostics — which have still not been performed. The vehicle was discharged from a licensed Tesla Service Center in a condition non-compliant with FMVSS 111. I have escalated this matter to Tesla executive leadership in writing and am filing this NHTSA complaint to create a federal record of this safety violation.

NHTSA ODI 11722273

When adaptive cruise control is enabled (Autopilot, not equipped with Full Self Driving) car will sometimes brake hard as if there is an obstacle ahead, with the words "Curve Assist Active" flashing on the screen. Seems to happen most often on state highways, vs interstate. In one case last night car slowed from 65mph to 30mph, on a straight road, with no object ahead. Thankfully no cars were immediately behind or I would have been rear-ended. Happened 4 times in 500 miles of highway travel.

NHTSA ODI 11720867

Issue 1: While using Full Self-Driving (Supervised) at night on a two-lane road with a straight lane and a turn lane, the vehicle crossed the white lane markings and drifted into the adjacent lane. I had to manually intervene to correct many times. This happens regulary at night. I clean the lenses on the cameras but it doesn't reslove the issue. Issue 2: While using Full Self-Driving (Supervised), the vehicle positioned itself in the incorrect lane when entering a roundabout, selecting the wrong entry lane for my intended exit. This happens at day and night about 50% of the time. I report the issue via the Tesla feedback, but they do not fix it.

NHTSA ODI 11720709

Sunday [XXX] downtown Sacramento, driving about 25 mph. Heard a loud bang—bolt sheared off front subframe. Steering felt lagging upon making a right turn vehicle proceeded in a very wide turn, pulled into parking lot. Wheel locked right as I exited [XXX] parking spot; steering went slack, brakes scraped rotor. Two witnesses saw hardware hit pavement. AAA tech removed tire: lower control arm bolt missing, no Loctite, subframe raw. Second bolt loose—single point of failure. Tesla missed this on six different service visits and during their one-twenty inspection before delivery. Recall 21V835 should’ve flagged it but service personnel assured me all clear on every visit . Vehicle towed to Tesla service center at 1104 Tinker rd, Rocklin, CA. Tesla shop manager Sal confirmed this failure as manufacturers defect, and poor assembly. Safety was seconds from total loss. Need probe. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11715438

Incident Date: Feb 1, 2026, 2:45 PM PST Location: Camarillo, CA (Pleasant Valley Rd & Village Commons Blvd) Description: The vehicle (Tesla Model 3, FSD Supervised) attempted an unprotected left turn. The system identified a gap but paused excessively before initiating the maneuver. After the pause—when the gap was no longer safe—the system proceeded to turn anyway, directly into the path of a speeding oncoming vehicle. The system failed to abort the maneuver after its own hesitation. It also failed to accelerate with the urgency required to clear the path. I was forced to manually override with emergency acceleration and steering into an oncoming lane to avoid a high-speed T-bone collision. This appears to be a "stale data" failure where the car executed an old plan that was no longer valid.

NHTSA ODI 11715176

The front suspension control arms on my 2020 Tesla Model 3 are squeaking and show premature wear. The noise occurs during normal driving and is accompanied by clunking, which concerns me about potential control arm failure and loss of vehicle control. My vehicle is only 40k miles and it’s a very common issue that Tesla gets to make money on. Kind of funny it happens to everyone right when the warranty ends. I am aware that this is a known issue affecting multiple Model 3 vehicles. Despite proper maintenance, the problem persists and may present a safety risk. I request that this be officially recorded as a safety complaint.

NHTSA ODI 11714618

Vehicle made thunking noise when driving over uneven surfaces such as bumpy roads, speed bumps, or railroad tracks. Diagnosis at Tesla service center showed front upper control arms assemblies (left and right), lower lateral link, and front lower compliance link (left and right) required replacement. Of note: upper control arm assemblies were previously replaced under warranty in November 2021 at 28000 miles. This short interval indicates defective suspension components leading to cascading failures putting driver safety at risk.

NHTSA ODI 11711819

Vehicle Information: 2020 Tesla Model 3 AWD (Leased) Full Self-Driving (FSD) enabled Summary of Safety Issue: While Full Self-Driving (FSD) was engaged, the vehicle failed to detect roadside infrastructure and collided with multiple fixed objects, including a route sign board, a walkway sign board, and an underground electrical cable. The system did not provide adequate warnings or corrective action before impact. System jerk the steering confirmed system is engaged but did not break and drive to non-drivable area and not given any disengagement warning and totaled the car. Incident Details: • Date of incident: [XXX] • Location: On [XXX] {XXX] Piscataway, NJ 08854 • Road type: [XXX] • Weather/visibility: Clear • Speed at time of incident: <40 MPH (under the speed limit) Description: As soon as i trigger the FSD it immediately tried to navigated left or right and failed and unexpectedly veered into roadside infrastructure. The system did not slow down, steer away, or alert the driver in time to prevent the collision. The impact caused significant damage to public property and the vehicle is totaled. No injuries occurred. Evidence Available: • Photos of the scene and damage • Police report (number: [XXX] • Tow documentation • Tesla collision center estimate Reason for Reporting: This incident suggests a potential safety defect in Tesla’s FSD system related to object detection, path planning, and collision avoidance. The failure occurred without driver input and raises concerns about the system’s reliability in detecting fixed roadside objects. I request that NHTSA review this incident as part of ongoing evaluations of Tesla’s driver-assistance systems. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11709397

After loading our two children ages 2 and 5 in to vehicle and securing in car seats, the car doors were closed and would not reopen. The children were unable to open the doors themselves. The trunk and other entries did not open. There was no obvious way to open the doors or the issue the car was experiencing. The battery cover would not open. Eventually after I searched the Internet I determined that the 12V battery died (no warning whatsoever, doors worked before loading children) and this caused all occupants to be detained in vehicle as the emergency release is the mechanical means of opening the door and this emergency release is not intuitive or obvious. Within 20 minutes I was able to use an arcane hot wiring method to unlatch a door with a spare 12 V source and a hidden 12 V port not immediately obvious either. Thankfully not in setting of an emergency, not a sunny or excessively warm day and had internet access to research this event. If any of the above were true, life limb and property loss would easily have occurred.

NHTSA ODI 11708507

The newer versions of FSD do not allow driver control of the max speed. The current versions allow you to set a maximum speed with a scroll wheel on the steering wheel.

NHTSA ODI 11708226

The car has message saying "Safety Restraint System issue" . There has been no event to cause this. No recent MVA or any stress or damaging incident to the seat belt or seat in general. Reviewing this on the internet, this is a common defect on Tesla's. The company won't fix it unless you pay them to do so which is crazy considering it is a defect in their safety system. And a well known one to them from my communication with their Tesla service centers which have a monopoly on fixing Tesla's. He said there would have to be a recall. So that is exactly what needs to happen from the NHTSA.

NHTSA ODI 11707511

Steering wheel covering delaminates and peels during normal use, creating loss of grip and distraction while driving.

NHTSA ODI 11706691