What 73 owners told NHTSA about the 2023 Ford Maverick Hev Later Release

12 volt electrical system no power. Dealer changed battery cable wiring harness. Received vehicle back. One week later vehicle exhibited no 12 volt power. Informed that it could be the Thinkware dash cam. Which was purchased from Ford and Ford dealer installed. Now informed that it could be the dash cam itself. The dash cam was installed via the OBD port which is always powered. This will drain the 12 volt battery unless vehicle is driven for extended periods. Ford is aware of the issue but no remedy for over 3 weeks. I have told the Ford dealer to have the dash cam installed so that when the ignition is on the dash cam is also powered on and off when the ignition switch is turned off. Using this method negates the parking mode on the dash cam. Another issue is when the drivers side door is opened the interior lights do not activate. Ford notified. Problem not resolved. Low 12 volt battery issue?

NHTSA ODI 11745446

Eninge started knocking, flashed warnings to pull over immediately. I did and had the vehicle towed to Westway Ford in Irving. Their investigation showed the engine needs a full rebuild and they are claiming it is not covered under warranty. They shared pictures & a written repair estimate. Doing an analysis of the pictures they took and their description of what happened, combined with what I experienced and observed, this appears to be a textbook case of the behavior and outcome of the mechanical failure described in recall 23S27.

NHTSA ODI 11741298

While driving the vehicle at low speed (roughy 25mph) a loud sqeek was heard. This occured a few more times so I stopped to inspect. I countinued my trip after not finding the source of the noise. When it occured again, I pulled into a parts store and had them run codes. After finding none I purchased a code scanner so that I could monitor while under way. Once on the highway the sound became more frequent, after just a few miles warning lights appeared on my dash and the vehicle had a complete loss of power. I was able to coast to the side of the road. At that time the vehicle did have code P1061. Dealer diagnosted the truck with a failed transmission. I removed the trasmission and disassembled it. The main shaft had been stripped of it's splines on the gear that connects to the engine. I have a video of the gears and shaft here: [XXX] I saved the parts and will be happy to provide them for investigation if needed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11738381

Both front CV axles on my 2023 Ford Maverick Hybrid are failing at approximately 60,000 miles. The vehicle experiences violent shaking and vibration during acceleration, most noticeably at speeds above 30 mph and on inclines. The shaking is severe enough to affect steering control and reduce driver confidence, particularly during highway merging and uphill acceleration. The problem was diagnosed and confirmed by San Leandro Ford dealership, which identified both front CV axles as defective and in need of replacement. No warning lamps or message appeared prior to or during the issue. The vehicle is available for inspection upon request. This appears to be a widespread manufacturing defect. Numerous owners of 2022-2023 Ford Mavericks have reported identical premature CV axle failures at mileages ranging from 10,000 to 60,000 miles, as documented in online forums and prior NHTSA complaints. Some owners have had axles replaced multiple times. The defective CV axles pose a safety risk as the severe vibration compromises vehicle control during normal driving conditions.

NHTSA ODI 11732289

The contact owns a 2023 Ford Maverick. The contact stated that while driving 5 MPH and making a right turn, the vehicle lost power, and the transmission slipped into neutral(N). While driving 25 - 30 MPH and approaching a red light, the transmission slipped into neutral. The contact associated the failure with NHTSA Campaign Number: 24V330000 (Power Train) and 25V133000 (Power Train). The local dealer was contacted and confirmed that the VIN was included in the recalls. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 17,000.

NHTSA ODI 11725852

While driving highway speeds the vehicle suddenly lost power. Had to immediately pull to the shoulder of the highway with heavy traffic that got very close to my rear bumper due to the sudden decrease in speed. There was no advance warning of power loss. Upon stopping on the shoulder the vehicle was put in park and the key turned to the off position. After a short wait the ignition key was turned to the on position and was able to resume trip at highway speeds. Notified Ford close to my location and it was checked for fault codes and road tested with no defect found., Now concerned that the vehicle might fail again day or night leaving us stranded or causing a vehicle accident due to the sudden reduction in speed.

NHTSA ODI 11717948

I am reporting a premature and dangerous failure of the front CV (Constant Velocity) axle assembly on my 2023 Ford Maverick. While driving at 50 mph the vehicle began experiencing violent, uncontrollable shaking and shuddering in the front end, particularly under acceleration. This is an issue which affects all Mavericks for this model year. Ford has recalled/reimbursed replacements for the 2022 model year but not other ones yet. This failure causes significant instability and compromises steering control, creating a high risk of a crash when merging into traffic or maintaining highway speeds. The vibration is severe enough to distract the driver and could lead to a total loss of motive power if the axle snaps or the joint fully separates.

NHTSA ODI 11708934

When driving at higher speeds (60-70mph) and needing to pass another vehicle the clutch slips which triggers the accelerator to shut down. Leaving you helpless in the passing lane. All you can do is hope there is space to safely pull off the road and shut the engine off. This puts it in limp mode.

NHTSA ODI 11706253

AUTOMATIC REVVING INCIDENT 1 DATE: November 25, 2025 TIME: about 4:05pm LOCATION: [XXX] WEATHER: Slight rain, around 37º F VEHICLE STATUS: In Park, heat dial turned on. DESCRIPTION OF ISSUE: Turned key to on position while in park. ICE engine immediately turned on and revved all the way, as if the accelerator pedal was pressed down all the way. Pedal was NOT under floor mats. Immediately turned key to off position, let sit for a moment. Turned key to on position again and issue seemed to be resolved. No check engine lights or other codes were showing on the dash cluster. AUTOMATIC REVVING INCIDENT 2 & 3 DATE: December 2, 2025 TIME: about 4:05pm LOCATION: [XXX] WEATHER: Clear, around 27º F VEHICLE STATUS: In drive, heat dial turned on. DESCRIPTION OF ISSUE: Turned key to on position while in park. Heat was on. Immediately turned dial to “D,” and engine proceeded to again rev all the way up. However, this time, full power was transferred to wheels, causing vehicle to attempt to lunge forward. Luckily, I was on an icy patch of the road, and the tires spun instead of gaining traction. I immediately slammed the brakes and turned the car off. Waited about 2 minutes and then turned key to on position, and the exact same thing happened again. No check engine lights or other codes were showing on the dash cluster. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11702611

The 2023 Ford Maverick Hybrid is experiencing a recurring safety failure of the Front CV Axle Shafts. The vehicle exhibits violent, uncontrollable shaking of the front end during acceleration at highway speeds (40–65 MPH). This severe vibration compromises vehicle stability and steering control, creating a significant safety risk during merging or overtaking maneuvers. The vehicle was previously repaired for this exact issue by an authorized Ford dealer on May 30, 2024 (at ~32,000 miles). However, the failure has recurred 18 months and 33,000 miles later. Inspection of the current failed parts reveals that during the 2024 warranty repair, the dealership installed obsolete, superseded part numbers (Series "NZ", specifically NZ67-3B436) instead of the updated, corrected design (Series "SZ") released by Ford to fix this known defect. Because the dealership replaced defective parts with the same defective/superseded design, the safety hazard has returned prematurely. The defect was previously confirmed by a dealer technician. The current failure is confirmed by visual inspection of the part labels showing the obsolete "NZ" code. No warning lights appeared prior to failure; the symptom is immediate mechanical vibration under load.

NHTSA ODI 11702163

This exact situation has occurred twice in the past 6000 miles driven. Both occurred while driving at highway speeds, once on I85N and once on I75N in GA. Our 2023 Ford Maverick XLT Hybrid suddenly and unexpectedly loss power and shutdown. This forced us to make an emergency stop and attempt to pull over in high speed, heavy traffic in both instances. The vehicle eventually restarted and was drivable with a check engine light illuminated. The DTCs were read with an OBDII scanner and were recorded as P0811, P0E71 and P1920. The first time this occur the vehicle was taken back to Ford under warranty and they said they reprogrammed the PCM and another control module and assured us it was repaired. Obviously that is not the case. The vehicle is currently with Ford being diagnosed. Please follow up on this one. We're not the only Maverick Hybrid owners to have this unfortunate and very unsafe experience. This situation of a vehicle suddenly dying in heavy traffic is going to get someone killed. Thanks in advance for your consideration in this matter. We would like a better explanation from Ford besides "We reprogrammed a computer".

NHTSA ODI 11697663

I had been driving for 2 hours on the interstate when the truck starts losing power and warning lights start flashing. I got the truck to the shoulder before it slammed to a stop. I turned the engine off and waited until all the power turned off before restarting. The truck would only run in limp mode at 35 mph. I drove on the shoulder of the interstate to the next exit. I disconnected the battery and reconnected which allowed me to drive it normally to the dealership. After two days the dealer called to say they didn’t see any codes and there wasn’t anything wrong with it even after I sent pictures of the warning messages. This is the 5th time this has happened under similar circumstances.

NHTSA ODI 11697800

PREMATURE CV axle failure due to regenerative braking. This cause violent wobble leading to the death wobble

NHTSA ODI 11696527

At 20k miles the vehicle starts shaking back and forth and rattling while accelerating and I brought it to the dealership and its being serviced under warranty to get both front CV axels replaced. It was shaking so badly and vibrating the whole vehicle, the dealership told me it was unsafe to drive when they saw how badly the axels failed. There were no warnings or check engine lights. Especially dangerous because it doesn't shake at low speeds only when accelerating and at high speeds.

NHTSA ODI 11695713

Truck shakes when accelerating and limits acceleration and safety. Belief is the CV axles failing.

NHTSA ODI 11691167

Vehicle started shaking during acceleration above 40 mph. Felt like the wheels were going to come off. The issue is that the front axle drive shafts are very corroded and failing.

NHTSA ODI 11691050

At approximately 37,000 miles, the CV axles on my 2023 Ford Maverick Hybrid required replacement due to premature wear. Now, at around 62,200 miles, the vehicle is experiencing excessive vibration and shaking during acceleration, particularly noticeable at moderate to high speeds. This issue appears to be related to the powertrain or suspension system and may indicate a recurring or unresolved problem with the CV axles or associated components. The vibrations are severe enough to affect vehicle control, especially during lane changes or merging onto highways. When accelerating to merge into highway traffic, the vehicle shakes and vibrates so profusely that it feels like the car is going to shake apart. This makes it difficult to accelerate normally and safely, putting both the driver and surrounding vehicles at risk. The shaking could lead to loss of traction or steering instability, increasing the likelihood of an accident. This issue has been widely reported by other Ford Maverick owners and has been a frequently discussed problem in forums and owner communities for over a year. Despite its prevalence, there appears to be no long-term fix other than replacing the CV axle assembly with the same OEM part, which may be the root cause of the problem. That is why I feel it is important to bring this to your attention — it is a known issue with no real correction, and it continues to affect vehicle safety. No warning lights or messages appeared prior to the onset of the problem. The component is available for inspection upon request.

NHTSA ODI 11680293

Both front axles had to be replaced at 62000 miles. Just about of fords power train warranty. Have read multiple issues of these trucks having the same problem.

NHTSA ODI 11676423

2023 Maverik Hybrid at around 30,000 miles Vehicle would start shaking while accelerating. I took it to the dealership and they had to replace all the components in the front end of the truck. I know have about 60,000 miles on the vehicle and I'm having the same shaking problem while accelerating. It looks like this is a common occurrence with this vehicle. It is no longer under warranty and is going to cost a lot to get fixed. Not excited about having a major repair every 30,000 miles.

NHTSA ODI 11675450

Cv axles went out at 55k causing shaking at highway speeds while accelerating. Frequently when starting the car the steering wont activate right away even after the car begins to move for 5-10 feet. Dealer cant replicate because it doesnt happen every time. But it is still doing it and may cause a crash in the future....

NHTSA ODI 11674161

The contact owns a 2023 Ford Maverick Hybrid. The contact stated while driving 65 MPH, the vehicle unintendedly decelerated to 35 MPH while driving downhill and decelerated to 6 MPH while driving uphill. The message "Engine Repair" was displayed, and the power train warning light was illuminated. The vehicle was taken to the dealer, where the diagnostic trouble codes were cleared; however, the vehicle was not diagnosed or repaired. The contact stated that the PCM was previously updated under an unknown recall in 2024; however, the failure recurred while driving. The vehicle was taken to Maguire's Ford of Hershey, Inc. (100 N Thistledown Dr, Palmyra, PA 17078); where the diagnostic trouble codes were cleared; however, the vehicle was not diagnosed or repaired. The contact related the failure to NHTSA Campaign Number: 25V158000 (Power Train, Electrical System); however, the VIN was not included. The manufacturer was notified of the failure and referred the contact to the dealer and to the NHTSA Hotline for assistance. The failure mileage was approximately 400.

NHTSA ODI 11674031

The front of the vehicle started shaking with acceleration. This shaking became worse and vehicle was unsafe to drive. The vehicle was brought to ford dealership and they will be replacing the front half shafts and brackets.

NHTSA ODI 11667943

On Tuesday, [XXX], my wife and I were driving her, new to her, 2023 Ford Maverick Hybrid XLT, that we purchased from Stuckey Ford in Bellefonte, PA on [XXX]. She was behind the wheel. We were heading west on [XXX] and had just passed into Pennsylvania by crossing the Delaware River. The check engine light and battery lights went on suddenly & we immediately lost power. The power steering was no longer working, but the brakes were. As we were in the passing lane going 65 mph & there was an 18-wheeler in the right lane, we could not cross two lanes to reach the Matamoras exit ramp. She steered into the median between lanes to our left. The Maverick would not start. We were about 6" off the left hand white line of the west bound passing lane. I called 911 who sent a PA State Trooper to park behind us with his flashers on. We were towed off the [XXX] exit ramp to a garage. We tried to start the truck five times, it would not start. The sixth time it did start but when the tow truck operator tried it, the truck only started intermittently. We called the nearest Ford Dealer, Healy in Goshen, NY. We were towed to Healy the same afternoon. They said their diagnostics could find no problems. Their invoice is attached. Since the event on [XXX], the Maverick has not turned on when the key is turned & brake pedal depressed multiple times. When this happens the same two lights (check engine & battery) stay on. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11661735

On acceleration from a stand still or in motion, the vehicle will start to shake/wobble pretty violently. It will go away when letting go of the gas. Seems to be coming from the front end wheels. Going under the car and checking all connecting points, the CV axle has a lot of play. You can move it around.

NHTSA ODI 11659842

While traveling 80 MPH using cruise control, the vehicle speed suddenly reduced and several warning lights illuminated. The three warnings were Pre-Collision Assist Not Available, Service Engine Soon Warning, and Powertrain Malfunction / Reduced Power. The accelerator pedal did not work but I was able to coast to the nearest exit. I stopped, turned the vehicle off and back on a few times but the warning lights would come back on. When I shifted the transmission into Drive the vehicle would take off on its own. I drove the remaining 30 miles just letting the vehicle accelerate on its own because the pedal did not work. It wouldn't accelerate over 35 MPH. The vehicle would still pull when I applied the brakes. Once home, I turned the vehicle off for an hour. When I turned it on the warning lights no longer illuminated and the vehicle drove normal.

NHTSA ODI 11658823