What 143 owners told NHTSA about the 2023 Ford Bronco Sport Later Release

We were driving in the middle of nowhere between [XXX] and [XXX] and the fuel system shut down cuz the fuel pump failed with a quarter of a tank left. We are stuck on the side of a narrow highway where the speed limit was 80 mph. Very scary. Every time we tried to start the car it would sputter and fail and the fuel warning came up not for lack of fuel but for a fuel pump issue. Software update was done the day before OTA. According to recall issues, fuel pump, cracks and failures have occurred many times and there are several recalls on that, but apparently our VIN is not included. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11749948

This vehicle has been in multiple times for major repairs and is currently in for transmission replacement and coolant replacements. Both of these have already had parts replaced. The recall on my car has been on it for a year and has yet to be addressed. I was told that my car started smoking while in ford possession and attempting repairs. When I questioned the recall I was told it wasn’t a big deal and that it was just a system thing and not a danger. This does not seem to be the case. The vehicle has had issues since 15000 miles and has been repaired 4 times but officially broke down at 96000 miles in less than 3 years.

NHTSA ODI 11748980

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact stated that while driving 15 MPH, the vehicle lost motive power, failed to accelerate, and then stalled. Several unknown warning lights were illuminated. The vehicle was taken to the local dealer, where an unknown diagnosis was provided. The vehicle was repaired. The manufacturer was not contacted. The failure mileage was approximately 35,000.

NHTSA ODI 11744745

The affected component is the fuel injector system covered under Ford’s safety recall. According to the recall notice, a fuel injector may crack and allow fuel and/or fuel vapors to accumulate on top of the engine, creating a risk of fire if exposed to hot engine or exhaust components. The vehicle is available for inspection upon request. The safety risk is significant because the defect involves the potential for an under-hood fire while driving or while the vehicle is parked after operation. I use this vehicle as my primary means of transportation and have concerns about my safety and the safety of passengers due to the possibility of a fire occurring before a repair is available. The issue has been confirmed by Ford through its issuance of the safety recall. I have contacted Ford and dealership service departments regarding the recall. However, I have been informed that repair parts are not yet available, leaving the vehicle unrepaired despite the acknowledged safety defect. The vehicle has been inspected by authorized Ford dealerships in connection with related concerns. I have also communicated directly with Ford regarding the recall and the lack of an available remedy. No specific warning lights or messages related to a cracked fuel injector appeared prior to my awareness of the defect. My concern arises from Ford’s recall notice identifying a condition that may lead to fuel leakage and an engine compartment fire. Because parts are unavailable, I am unable to have the safety defect corrected despite Ford’s acknowledgment of the risk.

NHTSA ODI 11742490

2023 Ford Bronco Sport purchased 2 years ago with only 1 minor recall. I’ve had to replace my water pump already and it’s had a fuel injector recall (amongst others) in place for over a year and FORD is unable to remedy due to not having parts. This could cause a fire in my engine and is a major safety risk. On Wednesday, June 3, 2026, yet ANOTHER recall, making that 14 TOTAL recalls on the 2023 Bronco Sport, with a DO NOT DRIVE ADVISORY due to a suspension failure, was issued. These issues are incredibly unsafe and put drivers at a very serious risk of injury or death. I attempted to work with a local Ford dealership in hopes they would buy the vehicle back however they REFUSED unless I traded it in for another vehicle on their lot. Otherwise, I would have had to PAY FORD $2,000 to make up the difference in “value” (I disputed the value as I had one KBB report and they had a “different” one) and my loan payoff. I stated several times I cannot put thousands of dollars down to purchase a new vehicle at this time; however, I do not want to drive this unsafe hazardous vehicle for another day. They would not work with me at all nor did they offer to fix it or even look at the vehicle. Under NO circumstances should an owner have to pay Ford for their negligence and poor manufacturing, especially with a recent DO NOT DRIVE ADVISORY issued, no matter how much the owner owes on their loan. This is 100% a FORD issue, not a user issue, not wear and tear issue. These recalls are wildly unsafe and defective issues that lie within FORD that we as owners, should not bear the burden for. How is FORD being held accountable and at what point will they start buying these unsafe and terrible cars back without penalizing the owners? It seems far more logical and safe to buy back and lose out on $2,000 rather than taking the risk on paying millions and millions of dollars in lawsuits. This is a disgusting business practice on behalf of FORD and they should be held accountable.

NHTSA ODI 11742360

Ford Safety Recall 25S76, NHTSA Recall 25V467 is now 11 months old with no notice yet of a repair available. This seems too long.

NHTSA ODI 11742082

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that there was an abnormally strong exhaust and fuel odor coming the A/C vents while driving, and the odor was significantly noticeable while idling. The vehicle was taken to the dealer, where the catalytic converter was replaced, but the failure persisted. The vehicle was not repaired due to parts unavailability. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was contacted several times. The failure mileage was approximately 50,000.

NHTSA ODI 11742025

This is in regards to an open recall for a year. Your website said to file a complaint if it’s not taken care of in a timely manner, And Ford has still not provided the parts to take care of this recall.

NHTSA ODI 11741710

Jul 16,2025 Manufacturer Recall Number25S76 NHTSA Recall Number25V467 Recall StatusRecall Incomplete, remedy not yet available This is almost a year and FORD has not came out with a remedy to fix the issue. Requesting something from manufacturer when this will be available to be fixed? There is another recall that just posted, I checked my VIN it did not register my vehicle as affected but not sure. NHTSA CAMPAIGN NUMBER: 26V340000

NHTSA ODI 11741944

On May 15, 2006 I was turning slowly into a parking space perhaps 3 to 5 miles an hour. My vehicle suddenly surged forwarded and accelerated on its own. I hit a wall. No warning lights appeared. No crash warning or any beeping of any sort. My car had a recall for the fuel injector. In October 2025 Ford sent out someone to adjust the software at my home. I do not believe a tube was ever inserted. Witnesses reported I was going slow and the car accelerated. I eat at the location almost every day so they watch for my car and whether there were 1 or 2 people. So it is not just a random witness. I do not know what parts are involved other than to say there was an un commanded acceleration and engine surge.

NHTSA ODI 11741370

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11740695

The contact owns a 2023 Ford Bronco. The contact stated while driving at 50 MPH, the accelerator pedal was depressed, however the vehicle failed to accelerate as intended. The service engine warning light illuminated and the engine spuddered. The engine seized. The contact stated while attempting to start the vehicle, the vehicle did not start. The dealer was made aware of the failure, and the contact was informed that the parts were unavailable. The vehicle was towed to an independent mechanic, however the failure was not duplicated. The manufacturer was not made aware of the failure. The failure mileage was approximately 30,000.

NHTSA ODI 11739254

On or about December 2025, the vehicle began emitting strong fuel/exhaust fumes through the air conditioning vents during operation. The fumes were noticeable inside the passenger cabin and created concerns of toxic exposure and possible fire risk. The condition was reported to an authorized Ford dealership, Hacienda Ford, which retained the vehicle for inspection for approximately two months. The dealership acknowledged concerns involving the fuel system/fuel injectors and performed inspection procedures and software-related recall work; however, the vehicle was later returned without replacement or repair of fuel system components. After the vehicle was released, the same fuel/fume odor condition reoccurred during normal driving, including an incident where the fumes became overwhelming inside the cabin while driving toward [XXX] . The vehicle is associated with an open safety recall identified as manufacturer recall 25S76 / NHTSA campaign 25V467, described as “remedy not yet available.” Despite repeated reports of fuel/exhaust fumes and concerns involving possible fuel injector defects, Ford Motor Company and the dealership have not provided a written determination that the vehicle is safe to operate. A formal final escalation letter was sent to Ford Motor Company demanding a safety determination, alternate repair authorization, reimbursement of towing expenses, and clarification regarding open recalls and known fuel system issues. The letter was delivered on April 29, 2026, but no response was received within the requested deadline. The consumer believes the vehicle may present an ongoing safety hazard involving fuel vapor intrusion and potential fire risk. The defect remains unresolved. The vehicle remains parked. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11738392

The contact owns a 2023 FORD Bronco Sport. The contact stated while operating the vehicle it cuts out from time to time suddenly. The contact received notification of NHTSA Campaign Number: (25V467000 (FUEL SYSTEM, GASOLINE) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The failure mileage was 98,000.

NHTSA ODI 11735670

Noticed fuel smell in passenger cabin. Had vehicle towed to Ford dealership. Dealership refused to repair because Ford said parts aren't available. Gasoline odor still prevalent. Took vehicle to independent shop on 4/27 and mechanic found substantial leak pooling near injector #1. So, the software update which is supposed to identify a fuel leak and put vehicle into limp mode and eventually shut down the engine. Independent shop sourced replacement parts and performed the repair as the mechanic said it was a safety hazard which could cause a fire as noted in the outstanding recall. From NHTSA database: Manufacturer Safety recall issued NHTSA: #25V467 Recall: #25S76 POWERTRAIN CONTROL MODULE PCM SOFTWARE UPDATE Status: Remedy Not Yet Available

NHTSA ODI 11734063

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while idling at a stoplight, the vehicle suddenly stalled while attempting to accelerate. The contact was able to turn off and restart the vehicle to continue driving; however, the vehicle stalled twice. The check engine warning light was illuminated. The vehicle was taken to the dealer, who diagnosed the vehicle and determined that the canister purge valve had failed due to a high-pressure purge flow in the EVAP system. The vehicle was scheduled for repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 36,600.

NHTSA ODI 11731018

My engine light came on and stayed on. The vehicle also stalled twice when trying to drive home. I was already scheduled for my yearly inspection at the Ford dealership in Washington PA who said they would also check into this issue. The Ford dealership advised me that this was an emissions issue where the valve was sticking and it wouldn't pass inspection unless I paid to have a new valve put in and also have new tubing put in. I paid around $700 to have it all replaced and then it passed inspection. Now my sister who also has a 2023 Ford Sport Bronco is having the same issue and is scheduled for repair. Both my sister's and my vehicle have milage that is just over 36,000 miles. I will give her the phone number to call and report her issue as well. I feel this should be a recall issue.

NHTSA ODI 11730485

I have had recall number 25S76/25V467 on my vehicle since July 2025. The dealership keeps telling me this recall is for a software update and my vehicle is updated. ! But why would the recall still be showing as incomplete then? And how is recall 25S76/25V467 just a software update? It doesn't sound anything software related!!

NHTSA ODI 11729330

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after filling the fuel tank and driving approximately 70 MPH, they noticed a fuel odor coming from the vehicle. After parking the vehicle for approximately 40 minutes, they returned to the vehicle that had been on fire. The fire department was contacted, which had put out the fire. The vehicle was towed and totaled. The fire had caused damage to the grounds on which the vehicle was parked. There was fuel contamination and burned areas in the yard and on the porch near where the vehicle was parked. There were no injuries. The dealer was contacted, who then referred them to the manufacturer. The manufacturer was made aware of the failure, and a claim was filed. The failure mileage was 50,268.

NHTSA ODI 11727949

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to complete the recall repair was not yet available. The dealer was contacted and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11722929

My 2023 Ford Bronco Sport has an open safety recall (25S76) for a cracked fuel injector that may cause a fire risk. The manufacturer has issued the recall but does not yet have a permanent repair available. I am concerned about the safety risk and lack of remedy

NHTSA ODI 11722963

The fuel injectors are failing, the vehicle smells of gasoline fumes in the cabin if the vehicle and we are now getting check engine lights due to emissions which I contribute to the failing fuel injectors which have been under recall for quite some time now and Ford does not seem to want to fix this issue. They can only tell us they do not have a fix yet at this time. My understanding this is a very dangerous issue as the vehicle can catch on fire due to this malfunction. I have young children who all ride in this vehicle.

NHTSA ODI 11722064

The contact owns a 2023 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the vehicle was unsafe to drive. In addition, the contact stated that the vehicle was used to transport minor children. The manufacturer was not made aware of the failure. The failure mileage was approximately 60,800.

NHTSA ODI 11722067

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The vehicle was taken to the dealer, but was not diagnosed or repaired. The dealer informed the contact that parts were not yet available for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11719959

I received a recall letter in August 2025 stating there is is possible for fuel injector to crack which may result in fuel accumulating on the top of the engine. The liquid fuel and/or fuel vapor that accumulates near a hot surface, such as a hot engine or exhaust may ignite resulting in an under-hood fire. It has been 6 months and there are still no parts available. I find this to be unacceptable and am worrying about this all the time. I personally know someone who's Bronco sport caught on fire and destroyed the car. It could most certainly destroy more than just the car. I don't think this should be taken lightly and should be resolved immediately. I mean I can't even sell the car who would want to buy a car that has a known fire safety recall or how could I sell it with knowing about this problem. Please upgrade this recall urgently for faster resolution.

NHTSA ODI 11713428