What 364 owners told NHTSA about the 2022 Hyundai Tucson Fuel Cell

What component or system failed or malfunctioned, and is it available for inspection upon request? Cylinder 4 fuel injector failed while driving 70 MPH down the highway. The dealer or manufacturer will have the faulty parts for inspection. How was your safety or the safety of others put at risk? Loss of power and acceleration put me and others at risk; I could not go over 40 MPH on the highway, the car was lurching the entire time. Inattentive drivers being the main concern, with low speeds and driving/sitting still on the shoulder of the road. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, the dealership I had it towed to confirmed the injector failed. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The manufacturer is aware of the issue. There is a TSB issued that asks the dealer to send the faulty parts back to them. They are fully aware of the issue and are choosing to replace faulty parts with equally faulty parts. The dealer told me the replacement injectors “are not supposed to have the factory defect” but confirmed they are the same parts. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? Yes, the engine light came on and I lost power/acceleration simultaneously.

NHTSA ODI 11695644

It’s been three years now and I had “Brake system failure” happened two times in 3 years. When traveling the brake system warning appears and while driving, and stopped at sign brake releases slightly and car would start to move unless I apply brakes firmly again. When slowing down at traffic lights holding the brake doesn’t bring car to complete stop. I had apply brake, slightly release and then apply again until car comes to full stop. I was told they need to replace IEB module and brake pedal module replacement. I checked in Reddit and other platforms where users had seen the issue multiple times on their vehicles. Also had an issue with Fuel system like replacement of Egr valve which seems to be common on multiple Vehicles.

NHTSA ODI 11692674

Taken car to work, driving down highway check engine light come on with loss of power. Took to dealership reported cylinder number 3 fuel injector was stuck open. Replaced all 4 injectors. Found TSB for it

NHTSA ODI 11689676

I went to fill up the gas and the gas cap door would not open. The gas station attendant tried to help with no luck. I drove to the dealer - the fuel release actuator had failed. Part was replaced under warranty. I am lucky I had enough gas to get to the dealer. Very scary when you can’t put gas in your car!

NHTSA ODI 11686492

I have had 3 fuel injectors go out on my 2022 Hyundai Tucson. When this happened it was completely random and my car would stall and I would be stuck on the side of the road. I have had to miss work due to this happening. They told me that they are only able to replace the broken one each time instead of replace the all 4 while covered under warranty. They also told me that fuel injectors breaking is a common problem in 2022 and newer Tucson's as they are higher pressure systems than previous models. Im worried that this is going to keep happening and I'm going to keep breaking down due to fuel injectors breaking and end up stranded somewhere.

NHTSA ODI 11685850

Stopped accelerating/disabled in the middle of interstate during rush hour traffic

NHTSA ODI 11685060

Hyundai has a known issue with GDI fuel injectors. Car begins to shake and lose power and eventually will stall due to cylinder misfire caused by defective injectors.

NHTSA ODI 11685103

Fuel injector failure. Car was losing power completely when pressing the gas pedal then would suddenly catch and go again. Then go very slowly with little power, almost got into an accident because of the loss of acceleration. They replaced the fuel injectors and it is now happening a second time with the check engine light coming on again. A RECALL NEEDS TO BE MADE! SEVERAL OF THE SAME COMPLAINTS ON HERE!!!!!!!

NHTSA ODI 11681043

I am submitting this complaint due to repeated and dangerous fuel injector failures on my 2022 Hyundai Tucson. This is the third time this issue has occurred in less than three years of ownership. •First incident: My vehicle broke down on the side of the road while I was 10 hours away from home in Florida. This left me stranded and required towing and repairs. •Second incident: The fuel injectors failed again, though fortunately closer to my home. •Third and most recent incident: The same issue happened again, this time with my wife driving—a major safety concern. We purchased this vehicle specifically to avoid breakdowns like this and for the safety and reliability it was supposed to provide. This recurring failure is unacceptable for a newer vehicle and poses a significant safety risk to my family and other drivers. Fuel injector failure can lead to stalling in traffic or on highways, increasing the potential for accidents. I urge NHTSA to investigate this matter, as it appears to be a systemic issue with this model and could lead to serious harm if not addressed.

NHTSA ODI 11675901

My fuel injectors has been blown and Hyundai will not replace all 4 when one goes out. So I have to keep going back up to the dealership to get it fixed each time. They always blow on the highway. The first time I was doing some distance driving from Columbus, OH to Dayton, OH. Then the other time happened when I was on the highway during rush hour traffic. There were no other warnings before this happens. It just happens and the engine light comes on as the steering will begins to shakes like crazy.

NHTSA ODI 11673749

I’ve already had my fuel injections changed about 20,000 miles again and my car is starting to stall again check engine light on again seems to be same issue now my car is no longer under warranty. I don’t seem this problem on the recall list but this is not a problem I want to have every 20,000 miles.

NHTSA ODI 11672279

For the second time I was driving and all of a sudden lost power and couldn’t give it gas to go. I was almost hit from behind both times.

NHTSA ODI 11670019

While merging onto [XXX] in Southington, CT, the vehicle would not accelerate past 25 MPH which is very dangerous for merging onto an interstate highway. Luckily, my wife was able to safely pull over onto the shoulder. We shut the vehicle off for a minute, restarted it, and have had no problems since. There were no warnings, and no check engine indicator was displayed. I'll contact the dealer this month at a regular maintenance visit. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11667363

My high pressure fuel injectors and spark plug had to be replaced at 72,000 miles. My check engine light came on and the car started vibrating and was not accelerating properly. I spoke to three Hyundai dealership service centers and each of them acknowledged that it was a known issue with 2022 Hyundai Tucsons.

NHTSA ODI 11667496

FUEL INJECTORS FAILURE..... SECOND ONE IN A LITTLE OVER A YEAR. BROKE DOWN ON MAJOR HIGHWAY.. TOWED TO HUNDAI IN CAPE GIRARDAU AS IT IS UNDER POWER TRAIN WARRANTY. ONLY TO BE TOLD THAT THIS IS NOT PART OF THE POWER TRAIN EVEN THOUGH IT IS IN THE ENGINE. KNOWN ISSUE,, LAST TIME THE MECHANIC TOLD US IT WAS PART OF POWER TRAIN. THERE HAVE BEEN SERVICE BULLETINS ON THIS ISSUE.

NHTSA ODI 11667547

Fuel injectors. It is available for inspection. (Please!)This is the second failing of an engine, fuel or Powertrain issue. The car was in motion and suddenly just lost power. The first time it occurred about a month after purchased brand new in 2022, the car was coming from a stop light into the middle of an intersection. Driver was thankfully able to glide to side of road since it was early morning and had it towed to dealership. Second time it happened approximately 2 1/2 years later May 29, 2025, the car once again lost engine power at an intersection. Driver, again ,was in a fortunate position to glide off road from a right turn lane. If driver had been in left lanes going speed (55) this would not have ended as well. The car would not restart. Car was towed to dealership. The dealership confirmed that this was a known issue and there was a TSB out. However, there are no kits available to fix it at the moment. And we have no time frame for getting our car back and they have not provided a loaner. The vehicle has only been inspected by the Hyundai dealership. There were absolutely NO warnings before either incidents. However, once the car was in possession at the dealership, we received a phone call from Hyundai BlueLink saying we had a Powertrain issue, which did not make sense since our car had been sitting for two weeks unserviced. If this was related to the same issue they were at least two weeks late. Dealership did not confirm Powertrain issue or how anything would be resolved.

NHTSA ODI 11666684

Cylinder 2 misfires, engine code P0302. Yes, it is available. Engine loses power during acceleration. Yes, Hyundai of Anderson (South Carolina) No warning or symptoms. Driving great then the engine starting misfiring going down the interstate.

NHTSA ODI 11665720

Without warning the car started misfiring while I was driving around town. It continued and became worse. I was in Wisconsin on vacation with the closest Hyundai dealer over an hour away. Mileage was 62416 and I had the tires replaced two weeks prior to leaving and while there I explained I would be driving from Virginia to Wisconsin and asked they let me know if the vehicle needed any service. I took it to a local shop to see if it was something easily repaired and was told it was probably a fuel injector and I should take it to the dealership as it may be under warranty. So I had to have it towed and rent a car. According to the dealership the warranty for the fuel injectors ended at 60000 miles.

NHTSA ODI 11664808

My car stopped on the street without notice, check engine light came on and won’t moved, no power on acceleration. Was towed to dealership. Next two days, they told me that two fuel injectors were blocked/broke. I searched on internet and that has happened in many vehicles.

NHTSA ODI 11664961

Component or System That Failed: After a routine oil change at Rick Case Hyundai of Roswell on Saturday, \[insert date], my 2022 Hyundai Tucson began shaking significantly. The dealership later informed me the issue was related to a **malfunction in the fuel injector system**. The vehicle is currently at the dealership and available for inspection upon request. How Safety Was Put at Risk: The shaking occurred immediately upon driving away from the dealership and worsened rapidly. I was concerned about losing control of the vehicle orengine stalling while driving, which could pose a danger to myself, passengers, and others on the road. I returned the vehicle immediately to avoid further risk. Reproduced or Confirmed by Dealer or Service Center: Yes, the problem was confirmed by the dealership (Rick Case Hyundai of Roswell). They diagnosed the issue as being related to fuel injector failure. I am waiting on a written report and confirmation of warranty coverage. Inspected by Manufacturer, Police, Insurance, or Others: At this point, the issue has been inspected and diagnosed by the Hyundai dealership. It has not been inspected by police, insurance, or any other outside parties. Warning Lamps, Messages, or Other Symptoms Before Failure: Warning Lamps, Messages, or Other Symptoms Before Failure: Yes, the check engine light turned on shortly after I noticed the vehicle shaking. The symptoms began **immediately after the oil change**, and the engine light appeared as the shaking worsened. There were no prior warning signs before this incident. This suggests a sudden failure, possibly related to the fuel injection system*, as diagnosed by the dealership.

NHTSA ODI 11664368

Engine started idling rough, loss of power. Trouble codes show misfiring in Cylinder 4, believed to be from faulty fuel injectors

NHTSA ODI 11663307

On May 20, 2025, at approximately 76,100 miles, I attempted to open the fuel filler door on my 2022 Hyundai Tucson and found that it would not release. The car was unlocked and parked, but the fuel door remained stuck. I eventually managed to open it only after a frenzied random sequence of repeatedly pressing the lock and unlock buttons on the key fob while simultaneously pressing on the fuel door. The mechanism finally released after many attempts, but it was inconsistent and unreliable. A second incident occurred on May 26, 2025 at 76,460 miles when I needed to refuel. While I was not stranded, the experience was frustrating and concerning — especially since the vehicle does not appear to have any kind of manual emergency fuel door release. If this issue occurred while low on fuel or far from help, it could lead to a significant inconvenience or hazard. I brought the vehicle to a Hyundai dealership on May 28, 2025 and demonstrated the problem to a Service Advisor. The Advisor that assisted me was unaware of the problem and could not find a recall or Technical Service Bulletin (TSB). Since it is past the 60,000-mile bumper-to-bumper warranty, I was told the issue would not be covered; I would have to pay out of pocket. However, I’ve read about other 2022/2023 Tucson owners experiencing similar failures, suggesting a possible design flaw in the fuel door actuator or latch assembly. I believe this should be reviewed as a potential defect. Consistent failures of a basic refueling mechanism across multiple vehicles should be taken seriously.

NHTSA ODI 11663547

While driving home on the freeway in stop-go traffic, the check engine light suddenly came on. At idle and low speed, the engine ran very rough with lots of vibration and acceleration became difficult. I got off the freeway as soon as possible to take surface streets as I felt unsafe continuing to drive on the freeway. The car continued to vibrate significantly. This happened very close to home and I was able to get home but slowly. When the car cooled down I checked the fluid levels - oil was fine and clear but coolant level was low despite a recent service where a coolant flush was performed and the coolant level was at the minimum level indicated by the reservoir. The dealer performed a test and the fuel injector unit for cylinder 3 failed. Apparently there is no observable coolant leak. The car is now awaiting repair under warranty, but the part is not available for 8 weeks. The dealer intends to replace the failed injector when the part arrives.

NHTSA ODI 11663285

Fuel injector failure. Vehicle misfired at startup. When attempting to accelerate, vehicle was hesitating and couldn’t. Towed to dealer and they were able to recreate the issue and place code reader on vehicle to find injector problem. Dealer states that Hyundai is revamping all fuel injectors, not just replacing with current supply on faulty injectors. Car will be at dealer for unknown period of time due to nationwide parts supply shortage

NHTSA ODI 11662899

In Dec. 2023 my car stopped dead in the middle of the road. After being towed to ABC Hyundai in las Vegas they had to replace a fuel injector and I was told it could occur again On [XXX] the car began sputtering and shaking. When I bought it in I was told it was the fuel injector. I was told that Hyundai no longer changes just the one injector as they did before but now Hyundai has a complete kit. There was none at the dealership so it was ordered on Sat May 17 and told it would be in on Tues May20 but now I'm told it's back ordered. They are supposed to give a loaner but non available. I cannot be without a car as I live alone and need a car. I called corporate customer service today May 22 but the won't get back to me for several days. I was told by dealer service to rent a car and I would get reimbursed but corporate said that it would be at my discretion. My car has 14700 miles INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6

NHTSA ODI 11662647