What 364 owners told NHTSA about the 2022 Hyundai Tucson Fuel Cell

I became aware of a Technical Service Bulletin that Hyundai published in Jan 2025 acknowledging that many vehicles (of which mine is one) have a faulty fuel injector and it will fail. Hyundai elected to not issue a recall on this issue so the public has no idea they are driving vehicles that are just awaiting for a malfunction in their engine. It appears the reason Hyundai is doing this is because fuel injectors are only covered on the manufacturer’s limited 5-year 60,000-mile warranty so they are hoping the faulty injectors last long enough to get beyond that point and customers don’t know the injectors were even faulty to begin with (because TSBs are not public knowledge). Hyundai can then charge for full repairs and omit admittance that the injectors were faulty and blame it on wear and tear. Mine failed beyond 60,000 miles and I am in this predicament. I imagine most customers with 2022 vehicles have not driven as much as me and haven’t had this come up. It seemed like something I should inform someone about. Do with this what you wish

NHTSA ODI 11746896

On 3 occasions over my 18-month ownership of this certified pre-owned Hyundai 2022 Tucson, the vehicle surged suddenly forward WITH BRAKE APPLIED at creeping (parking) speeds of 3-4 mph. No warning lamps were observed. On the most recent (3rd) occasion, a crash over a sidewalk and into a storefront caused $10,000 damage. No pedestrians were harmed, no airbags deployed and neither passenger was harmed. The service department is "unable to duplicate" the surging behavior and declares the car mechanically "safe to drive."

NHTSA ODI 11743887

The contact owns a 2022 Hyundai Tucson. The contact stated that the fuel door had failed to open intermittently. The contact stated that the failure had progressively worsened, causing the contact to seek assistance to open the fuel door. The vehicle was taken to the dealer where it was being repaired. The manufacturer was not contacted. The failure mileage was approximately 50,000.

NHTSA ODI 11741613

Multiple DTC codes on car at 25,120 miles,32,344, 34,324, 47,484, 51,853, 53,521, Consistent Fuel Injector failing under warranty, prior to 60,000 miles and not replaced correctly, as I have had to see dealership 4 times for ineffective fuel injector replacement and consistent problem. First DTC code reading @ 25,120 miles as stated on DTC coding Reports through Hyundai/Bluelink app. SEVERE Fuel leak into interior cabin and Fuel failure due to Powertrain/Injector Issues from 25,120 miles, and many more mileage as seen above. AUTO start does not work, Catalytic Converter is in need of replacement as codes read DTC code past readings and Engine Failure: P04567A, P030300, P022200,P012300,P210013,P042033,P042033 With FUEL INJECTOR/Powertrain Error. Caused car to engine fail in middle of driving!! *SAFETY CONCERN. I Have started multiple cases with Hyundai Motor America, and they had done nothing to report the problem or keep car for further testing and safety priority. Car is brand new, has about 66,800 miles on it now, had to replace all FUEL INJECTORS, FUEL RAIL, and now needing to replace Catalytic Converter due to Hyundai not covering issue that was consistent with Fuel Injector and initial GAS leak into Cabin. I had to visit the doctor many times due to GAS FUMES. 2025-2026-DTC codes stated under individual mechanic, and within my Hyundai Blue Link app as reading multiple DTC codes that Hyundai Refused to cover or fix initially. (Wrights Car Care, Atlanta, GA) stated that car is not safe to drive and is FIRE HAZARD (Technical Bulletin Alert) for Catalytic Converter is now pending and previously read as powertrain issue.

NHTSA ODI 11739618

1st Incident: Merging on to the freeway car started to stall but was able to safely make it off the freeway at next exit. Less than 2 miles was unable to accelerate to properly merge on freeway. A slow merge & slow driving on to a freeway is extremely dangerous. 2nd Incident: 6 months later, Nov. 2023. Driving about 65-70 MPH on the freeway with my son, the car started to stall again. I was able to safely move from the 2nd lane, to the shoulder. Waited over 2 hours in the dark for AAA to safely move us. 1st time documented issues with Hyundai dealership. Fuel injector was main issue and was replaced. No check eng light. 3rd Incident: May 2024 was driving about 75MPH in the fast lane when the car stalled. I was unable to move fully out of the lane as the car just died. I was half in the shoulder and the fast lane. I was crying with fear while I had to wait for CHP to move me. Multiple times feared other cars would hit me at 80MPH+ while I waited 30mins+ for CHP to stop traffic and move me to the shoulder. Took the car to the dealership for the second time to be "fixed" for the same issue as Nov. 2023. Fuel injector, and catalytic converter were "replaced". This now being the second time for the fuel injector issue. No check eng light. 4th Incident: April 2026 driving on a school night home from dinner with my son at about 9:45pm. It was raining and was traveling at about 55MPH on the highway. Car started to stall/ shut down again. Was able to go about15MPH to a safe spot and waited for assistance late at night. This happened on a highway where people tend to drive recklessly and try to pass other vehicles which causes a lot of head on collisions, [XXX] . Vehicle was towed to Hyundai dealership for the 3rd time & 3rd time documented for the fuel injector and 2nd for the catalytic converter. The vehicle's main purpose is to safely transport and I've had nothing but nightmares and put in extremely dangerous situations with my son. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11732532

I PURCHASED THIS 2022 TUCSON LIMITED HYUNDAI NEW. IT HAS 25,000 MILES ON IT. THE CAR CHECK ENGINE LIGHT CAME ON AND A POWER REDUCTION BEGAN ALONG WITH SHAKING OF THE CAR. I WAS ABLE TO CLEAR THE INTERSECTION SAFELY. I WAS ABLE TO TURN INTO A SAFE SPOT AND SHUT DOWN THE CAR. IT WAS TOWED TO THE DEALER WHO THEN INFORMED ME THAT IT WAS AN INJECTOR KNOW ISSUE FOR THIS YEAR AND WOULD BE COVERED UNDER THE 5 YEAR WARRANTY. HOWEVER, AS THIS IS A ENGINE/POWERTRAIN PROBLEM, IT SHOULD BE COVERED ON THE 100,000/TEN YEAR WARRANTY. A TSB (23-FL-002H-1) ALERT HAD ALREADY BEEN ISSUED, BUT NOT A RECALL. MANY OWNERS HAVE REPORTED HAVING THIS PROBLEM REPEATEDLY, AS A SAFETY ISSUE AND A KNOWN MFG DEFECT. WHEN IS THE GOVERNMENT GOING TO STEP UP AND DEMAND A REAL FIX BE DONE BEFORE SOMEONE IS KILLED? OWNER ARE CURRENT LEFT FIGHTING WITH THE DEALERS OVER THE WARRANTY LIMITS OR TAKING LEGAL ACTION. IF YOU GOOGLE THIS PROBLEM, YOU CAN FIND OUT THE NATIONAL LEVEL OF THIS PROBLEM, FROM ACCIDENTS WHICH CAUSED FIRES OR ACCIDENTS FROM POWER LOSS. MY CAR IS STILL AT THE DEALER WAITING ON PARTS. ITS TIME TO FORCE A RECALL! I WILL BE DEMANDING THAT IT IS COVERED FOR THE 10 YEAR WARRANTY PERIOD AND CONSIDERING TAKING ACTION UNDER THE LEMON LAWS. IF THE GOVERNMENT FAILS TO ACT ON THIS SOON, THAN THEY ARE JUST AS LIBEL AS THE MANUFACTURER. YOUR IMMEDIATE ATTENTION TO THIS ISSUES IS REQUESTED.

NHTSA ODI 11730495

When braking my 2022 Hyundai Tucson to come to a stop, the vehicle continues to accelerate. I have to release the brake and re-apply the brake to fix the acceleration problem. I check the internet on this problem. They internet says it is a software problem. The vehicle shows no code and the dealer says they don't have a problem. The dealer has not check for the problem since there is no code. No warning lamps or messages show up on dash. This happened 4 times in the last few months. Latest date was 4-4-2026

NHTSA ODI 11729463

High pressure fuel injectors went out.

NHTSA ODI 11723725

Bought the 2022 Hyundai Tucson. It was driving perfect no issues then I hit 52,000 miles and the check engine light illuminated. The vehicle started sputtering and idling hard like it wasn’t getting fuel when the gas was pressed. I was on the interstate and the vehicle wouldn’t go over 35mph. Now the check engine light illuminates off and on when it feels like it.

NHTSA ODI 11723446

This vehicle has a considerate amount of oil dilution problems. I have had this vehicle taken in for service several times due to gasoline mixed into the engine oil. Again on March 6 2026 for the 4th time now the vehicle has a check engine light extreme hesitation with an almost stopping jerking motion due to dilution problems. Multiple dealerships claim there is nothing wrong with the car.. there is a distinct gasoline smell in the engine oil. The vehicle at times is almost unsafe to drive due to the hesitation and halting it does on its own. Every time a dealership is contacted my problem is dismissed. There is a burning smell due to the oil gas dilution issue. The car reaches higher temperatures than it should. And now the Hyundai dealership is making me wait almost a month again to have the problem looked at again which then puts me as the driver in an unsafe situation to drive a vehicle with such hesitation and fire risk. If they dismiss this oil and gas mix again and do not repair the car it could seize my engine or maybe possibly even cause fire damage.

NHTSA ODI 11722593

engine light #2 GDI injector at 60,900 miles been repaired but not under warranty out at 60,000 miles

NHTSA ODI 11718277

We brought our 2022 Hyundai Tucson into our local Hyundai dealership under warranty for Technical Service Bulletin MISFIRE DTC (P030X) – INTERNAL GDI INJECTOR LEAK REPAIR. We were surprised to learn the dealership did not have the parts in stock considering this is a widely known issue and we incurred significant expenses while waiting for the vehicle to be repaired. Expenses incurred: $211.47 for Enterprise car rental (2026 Hyundai Sonata) from 1/19/26 to 1/23/26 $140.00 to have the vehicle towed to the dealership since it could not be driven $18.14 for Uber to local rental car agency Total out-of-pocket expenses: $369.61 All documentation was presented to Hyundai corporate, but we have been waiting 3 weeks and the company has not reimbursed or provided any update. On a related note, to avoid the inconvenience of having to bring our vehicle in again for another known issue, we asked if the current recall on our vehicle could be completed while our car was in the shop for the week, but we were advised that our vehicle did not have any recalls. However, according to NHTSA.gov, there is an existing safety recall that was issued more than 2 months ago on December 19, 2025 (NHTSA Safety Issue ID #25V893000 / Hyundai recall #290). The fact that we were told there were no recalls on our vehicle is unsettling and this experience has us seriously reconsidering if we will be purchasing another Hyundai again.

NHTSA ODI 11716414

I have had numerous issues with fuel Injectors failing. The first incident was about 30,000 miles. This was fixed by the manufacturer not even 10,000 miles later, I once again had to return the vehicle, to be inspected by the dealership. Instead of replacing all of the fuel injectors at the same time they chose to only replace one. As soon as my car went over the 80,000 mile warranty limit, my fuel injectors went out once more. My mechanic son, has also changed several as well. I had to tow it, 100 miles to the Hyundai dealership, as I live in a rural area. I was told by a young lady, at the dealership, that it was be covered under the engine warranty, which is 100,000 miles. They weren’t even able to look at the car for a week charged me $250 for a diagnosis… After a week 1/2 dealership finally told me it would be over $3000 to repair.. NO! I had to pay to tow it back. I’ve been without a vehicle for five months. When the fuel injectors went out, it also damaged the high-pressure fuel rail, the high pressure fuel pump, and various sensors. This is dangerous, I live in a very rural area. It stopped operating out of the blue. It chugged/bumped a few times, and it was dead. This is inconvenient, and It’s dangerous, especially during the winter time where temperatures reach -20 regularly and no cell phone signals. I believe Hyundai is well aware, of the problem. In fact the service manager had mentioned that the parts were on backorder because apparently they are in quite high demand. No fuel injector should be going out in 15,000 or 20,000 miles, causing systemic failure. Hundai has made no effort to redesign failed parts. It’s quite disheartening, to replace/repair with a new defective part. That is going to go bad, in just a few thousand miles!! Im retired, on a fixed income. I bought new, so I wouldn’t have issues. Paying new prices, to drive junk. I’d just drop it off @ dealers, and walk away.. But the loan, is so upside down that isn’t even possible.

NHTSA ODI 11712981

When getting onto the highway on November 30, 2025, the engine on my 2022 Hyundai Tucson made an odd sound, acceleration was compromised and the check engine light came on. My husband was driving and he safely navigated us off the highway and back to our home via city streets. We were very concerned we were going to break down on the highway or city street during a cold time of year. The next day we had the vehicle towed to a local auto service center and they diagnosed the problem as a failed fuel injector. They stated this was a known issue by Hyundai. The auto service center ordered the fuel injector kit to make the repair, but they were only allowed to repair the failed fuel injector, not all of them. I'm concerned another fuel injector will fail. If Hyundai knows about the fuel injector issue why haven't they issued a recall?

NHTSA ODI 11712997

The fuel door would not open, preventing me from refueling the vehicle. I had to purchase a new fuel door actuator and have the vehicle towed to a repair shop, which caused a significant inconvenience.

NHTSA ODI 11711334

The fuell door will not open on the vehicle, and I am not able to put gas in the vehicle. Have taken it to a mechanic and he is unsure of what is going on. For a 2022 Vehicle this seems very odd.

NHTSA ODI 11710863

The fuel injectors in the car keep misfiring causing the car to shake while driving, be loud and idle hard. In the past I have already replaced two different fuel injectors and now this is a third one that needs replaced.

NHTSA ODI 11709619

While driving our 2022 Hyundai Tucson Limited with the 2.5L engine and about 39,000 miles, the check engine light suddenly came on. Right away the car started behaving strangely. The throttle response became jerky and uneven, and when idling the engine ran at a higher RPM than normal and sounded off. The vehicle also struggled to accelerate, which made it feel unsafe to drive. Thankfully this happened while we were not on the highway, but if it had occurred while merging or keeping up with traffic, it could have been dangerous. Even in city driving, the jerky response and slower acceleration created risk. What would normally be a safe turn across or into traffic could easily have turned into a slower, delayed turn and a potential accident. When we got home, I checked the code and it said it was a cylinder misfire on cylinder 3. The car had been regularly serviced at the dealer and had never shown signs of this issue before. Based on the symptoms, I suspect it may be related to the fuel injectors, but we haven’t been able to get the vehicle in for inspection because local dealers are backed up. One dealer even told us it was fine to keep driving as long as the check engine light wasn’t blinking, which feels concerning given the way the car is performing.

NHTSA ODI 11701621

Car started stalling and misfiring. When I took the vehicle for service they said it was a known issue and they were replacing all 4 fuel injectors. This was my wife’s car. About a year and a half ago the same thing happened to my 2022 Hyundai Tucson N-Line. I have googled around and found many many issues of the same thing happening on 2022 Tucsons.

NHTSA ODI 11699376

The contact's wife owns a 2022 Hyundai Tucson. The contact stated that his wife reported that the vehicle shuddered significantly and failed to exceed 30 MPH while driving. The check engine warning light was illuminated. The vehicle was taken to the dealer, where it was diagnosed that the fuel injectors were leaking, and the dealer determined that the fuel injectors needed to be replaced. The dealer informed the contact that the manufacturer had redesigned the fuel injectors due to the known failure. The dealer informed the contact that the repair could not be covered under the extended warranty because the vehicle had exceeded the required mileage. The contact was informed that parts needed to be ordered to repair the vehicle. The vehicle had not yet been repaired. The contact related the failure to TSB Number: 22-FL-002H. The manufacturer was notified of the failure, and a case was filed; however, no assistance had been provided. The failure mileage was approximately 65,000.

NHTSA ODI 11699255

I just bought this car back in february. It has 50k miles on it. Five minutes after starting it, and in the middle of a busy road, my accelerator suddenly stopped working, my car started shaking, and then it died. My dash lit up and it turns out, it was an issue with the factory fuel injectors.

NHTSA ODI 11698356

Driving on Interstate 64 in southern Indiana approximately 70 mph in left lane when engine died without any warning signs. Was able to safely maneuver vehicle to shoulder without incident. Paid to have the vehicle towed 60 miles to Hyundai dealer. Dealer stated engine failure was due to injector issue known by Hyundai as a technical issue was released.

NHTSA ODI 11697741

Fuel injectors failed after 4 years of having the car. This led to misfiring, shaking of car, and complete shut down of car within 10 seconds of starting the vehicle.

NHTSA ODI 11697144

All four GDI injectors failed resulting in the car completely stopping on the highway.

NHTSA ODI 11697294

Two separate times over the last year I’ve had a fuel injector go bad after using the auto start feature in semi colder temperatures. I’m not sure if the auto start has something to do with it but seems to be a cold weather issue.

NHTSA ODI 11696719