What 689 owners told NHTSA about the 2018 Chevrolet Malibu Eco

Brake pedal became hard to press down and could not stop car without having to jam down on the pedal. Per dealership the vacuum pump malfunctioned causing metal to enter engine

NHTSA ODI 11614221

While driving th vehicle the component that ruptured was the vehicles vacuum brake booster pump which connected directly to the engine. The ruptured caused shards of metal to be launched into the engine resulting in no brake power and needs an engine swap. There was a recall on this model vehicle for the Pedal sensor malfunction that results in the cars engine going into a reduced power mode abruptly and suddenly while driving. This malfunction has occurred on this vehicle and I was not aware of this vehicle models recall history but it stated that the recall was successfully closed out in 2020. I purchased my 2018 Chevy Malibu in the year 2021 and the issue still persist. I am not confident that the recall on this vehicle was either fully completed or successfully fixed before purchasing. The car is now at the dealer and the repair team explains the vehicle needs a new engine. I questioned about the pedal sensor malfunction and asked if it was possible that this malfunction sending the vehicle into a reduced power mode so suddenly could have effected or cause wear and tear on brake booster pump connected to the engine. The dealers repair team wasn’t confident in saying it wasn’t possible. This is likely a design issue and if a recall was completed and I was sold a vehicle uninformed of this potential issue but the malfunction still persisted I do not believe I should have to cover the full cost of repairs for this chain of events. This malfunctioned put me at danger and if it had occurred while my wife and 3 children were in the car it could have been life threatening not only to us but the other drivers around as well. With the engine reduced you can’t accelerate and with the booster pump ruptures mid drive you lose all brake power. It is hard to understand the faulty design in this but I have read reviews that others have had the same issue so I do not believe I am alone in this.

NHTSA ODI 11609870

Driving normal. Upon application of brakes, brake pedal became stiff and brakes did not function normal. Had to apply immense pressure to stop and it sounded like brakes kept locking up. Vacuum pump that supplies vacuum for engine with turbo to function, along with the brake booster to be able to apply normal braking power, was destroyed. The inside of the vacuum pump is in pieces and part of the bushing that connects into the engine was broken. Caused by faulty vacuum pump, or faulty cam shaft. If this had happened while in traffic, it is likely a crash would have happened. Damage caused to the vacuum pump resulted in metal pieces in the engine block as well.

NHTSA ODI 11594962

Car does not recognize when the shift is on park. States to put car in park despite it being in park. Could take up to 10 minutes for the system to finally recognize the gear.

NHTSA ODI 11594542

The contact owns a 2018 Chevrolet Malibu. The contact stated while operating the vehicle, the message "Engine Power Reduced" was displayed and the vehicle would not properly accelerate above 30 MPH. Additionally, while depressing the brake pedal, the vehicle failed to immediately stop, and the pedal was firm when depressed. The vehicle was later towed to the local dealer. The cause of the failure was unknown. The manufacturer was not yet notified of the failure. The failure mileage was 50,000.

NHTSA ODI 11581989

I was driving down the highway and took the exit and went to hit the brake pedal and it was hard to push down. Took it into a shop for diagnosis/repair. Mechanic found that vacuum pump for brakes came apart. There is currently metal in the engine that I cannot afford to fix after already paying $500 for the new vacuum pump.

NHTSA ODI 11571472

I was driving my small child to school and my car had a service message pop up that said engine power reduced and then my brake pedal became stiff to the point where I could not push it down at all to stop at a red light. Luckily by quick thinking I push down my emergency brake to avoid from hitting other cars. From doing research this is not the only complaint about this same similar situation on this car (2018 Chevy Malibu LS) It's ridiculous. It's going to cost me over $2000 for parts and for labor.

NHTSA ODI 11569471

The contact owns a 2018 Chevrolet Malibu. The contact stated while driving approximately 60 MPH, the braking system failed, and the brake pedal became firm while depressed. The "Engine Power Reduced" message was displayed, and the vehicle went into LIMP Mode, causing the vehicle to decelerate. The vehicle was later towed to the local dealer who diagnosed the vehicle and determined that the braking system vacuum booster pump had failed and needed to be replaced, along with the camshaft and crank case which were damaged during the failure. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 107,000

NHTSA ODI 11555493

Vacuum Booster Pump failed while driving on the highway with my girlfriend and her small child in the car and this common problem for this specific Chevrolet motor and endangered our lives significantly. Over 500 complaints on NHTSA website. No recalls to date. $4,000 damage. Filed official complaint and requested that Chevrolet cover the costs.

NHTSA ODI 11555491

Service Stabilitrak warning will pop up on my dash. The car loses power. Push on the gas and it sputters. Had it serviced by GMC 2 years ago and now it is happening again. More frequent in colder weather. There are thousands of reddit posts about this same issue from other 2018 Chevy Malibu owners. GMC refuses to acknowledge it is a quality or performance issue on their end.

NHTSA ODI 11552855

I was driving the vehicle on a busy road and a message came up on the display above the steering column saying Engine Power Reduced. I went to brake and was unable to push the pedal in as it was extremely stiff. There were vehicles around me and I tried to use both feet and stand on the brakes and was able to get a little bit of movement but the car still didn't slow down. I had my significant other and brother-in-law in the car and we were all horrified we were going to get into an accident. I turned the hazard lights on and was able to steer to avoid hitting several vehicles and when traffic finally cleared I was able to get over and off the road into a gas station that was uphill and allowed us to slow down and finally stop because I put the vehicle in neutral tried the parking brake which got us to a complete stop and shut the vehicle off. There had been no previous issues with the brakes or messages such as the one that came up right before this issue occurred. The vehicle had to be towed and the repair shop told me the cam driven vacuum pump failed which caused the brake booster to not function. When this failure occurred, it damaged the intake and exhaust camshafts, crankshaft, and several other components. The cooling system and oil to be flushed out as I was told there was metal debris from the damaged parts caused by the vacuum pump failure in the fluids which had been all completely flushed and changed including cooling system, transmission fluid, and oil change The total cost of repairs as a result of the vacuum pump failure setting off a Domino effect of damage was $3536.40.

NHTSA ODI 11552160

Just now getting to Walmart my shift to park message came on my 2018 Chevy Mailbu

NHTSA ODI 11545553

Again today my shift to park message came on to some odd noise help me please

NHTSA ODI 11545309

Today again shift to park message came on

NHTSA ODI 11545474

When I put my car in park a notice comes up in my dashboard saying “shift to park” even though when I take my foot off the break it’s in parked. I took it to a Chevy dealer and said it will $500+ to fix. I have asked 5 other people with my same car (2018 or 2019) and they have the same issue. Now my car is having issues when shifting gears. There seems to be a delay in gear shifts when I go from drive to reverse or to park.

NHTSA ODI 11540520

I WAS DRIVING ON THE INTERSTATE AT 75 MPH AND I WENT TO HIT THE BRAKES AND THEY DIDNT WORK I HAD TO TAKE MY FEET OFF THE GAS AND LET IT STOP ON ITS ON AND IT WAS SCARY. I GLAD TO BE ALIVE. AND WHEN I PUT THE CAR IN PARK IT STATED THE I NEEDED TO SHIFT TO PARK AND I COULDNT CUT THE CAR OFF SO AFTER CALLING SOMEONE TO COME GET ME FROM OFF OF THE SIDE OF THE RIDE. I HAD TO KEEP PUTTING THE GEAR IN PARK FOR IT TO GO IN PARK ANF THE MESSAGE WENT AWAY BUT IT KEEPS COMING ON.

NHTSA ODI 11537281

The contact owns a 2018 Chevrolet Malibu. The contact stated that while her son was driving at an undisclosed speed with the brake pedal depressed all the way to the floorboard, the vehicle failed to reduce speed. As a result, he collided with the vehicle in the right lane on the rear driver's side. No air bags were deployed. No warning lights were illuminated. A police report was filed, but no injuries were reported. The vehicle was towed to an independent mechanic, who diagnosed a failure with the engine vacuum pump, resulting in a lack of vacuum for the brake booster. The vehicle was not repaired. After investigating the failure, the contact related it to NHTSA Campaign Number 18V576000 (Service Brakes, Hydraulic), but the VIN was not included. The manufacturer was not notified of the failure. The failure mileage was 75,000.

NHTSA ODI 11536111

My brake vacuum pump seized while driving in the far left lane on the freeway. My car began to lose power and my rpms dropped and rose back up quickly making my car lunge forward and back quickly multiple times. My check engine light came on and a warning saying my engine was losing power flashed across the dash.I exited the freeway and pulled over to a safe location, when attempting to stop my car I noticed that the breakes were stiff and would not move and I had to push the emergency break to stop the car completely. I had my car full of family members and all of us were extremely sacred and worried for our safety and those of others around us as the speed was no longer under my control.

NHTSA ODI 11531685

While driving on the highway my dashboard displayed a warning of “reduced power steering “, engine light came off and on, loss of speed , and “stabilitracking” light came on. Brakes also vibrated badly as if they were unable to hold a grip. I was unable to accelerate and was really in danger. The car was taken immediately to the dealership where they replaced the battery and told me it was repaired. On my return from the airport the next morning at 4:30 the same lights and warnings displayed on the dash once again and I had it towed immediately to the dealership. We are now 3 days in and I have gotten no explanation as to what is going on with my vehicle.

NHTSA ODI 11530220

Cam-driven Brake Booster Vacuum failure without warning. My engine died, my brake pedal and steering wheel stiffened, while in moderate traffic. I had use excessive brake force to slow my vehicle to a stop. Currently have 78,012 miles as it is sitting in the repairs shop. This is the first time it has happened, but I worry it may happen again because upon further research, it is a very common part failure.

NHTSA ODI 11510923

While picking my kids up from school my car suddenly lost braking ability and I heard a weird noise under the hood. Like it needed an oil change. Tension from the brakes and couldn’t stop when tried. Definitely gained anxiety from this event. I did get the part replaced however I’m concerned for the engine and any possible damage that may have been caused. I still have the original part to the vehicle as well.

NHTSA ODI 11502000

Brake Power Booster, vehicle not starting. Not catching, brakes when completely out couldn’t stop

NHTSA ODI 11493004

12/27/2021 I started my car to leave work & noticed a loud tap. I've worked for dealerships in the past & was part owner of my own repair shop for many years. Popped the hood, checked the oil level which was good, & figured I'd be fine to drive it home to park it & then hook the scanner up. Mid-way home I received an engine performance notification on my dash, but other than that it seemed safe with no diminished speed. Less than 3 miles from home I went to stop at a red light & had the hardest brake pedal I've ever felt in my life. I was fortunate nobody was around me so I put all the weight of my body on the pedal to stop the car at the light. The engine was sputtering & the steering felt tight & it felt like it was stalling, with a green turn arrow I risked crossing the highway & was able to safely park in the community's rec center. I'm not one who is quick to take anything to the dealership because many times the techs are lazy, so I hit the web & found two things. One - there is an extended warranty on the TPS sensor which is the entire gas pedal itself. This could explain the engine performance notification, but not the lack of brakes. Upon hours & hours of additional reading I found the problem - the vacuum brake pump. We ordered it & replaced it but I can tell you my engine likely needs an additional camshaft replacement for it to ever be right again. Two codes remain: P0014 & P0017 - Exhaust camshaft/crankshaft position not plausible. What was the condition of the vacuum pump? It was SHATTERED & had spewed chunks of metal directly into my engine. I was lucky that day, had I gotten 1/4 mile down the road I could have wound up in a lake instead of a parking lot. GM should be ASHAMED of this design & it's continued failure to not only address the issue, but lie about it in the process. First owner, failure occurred at 54,500 miles - no warranty. What scares me the most, is how many times the same owner has had this pump fail again & again.

NHTSA ODI 11488829

My car just stopped in the middle of the road , and would not start again for a few minutes. Then is was in low power mode , no brakes either after that , found that problem to be a bad Vaccum pump , which G M didn’t even have , and a faulty Accelerator Pedal sensor !

NHTSA ODI 11488838

My car will stop and have no power now the heat shut off and won’t come back on it’s just doing some crazy stuff I looked up all the recalls for 2018 Malibu and it was a lot so why mines isn’t listed

NHTSA ODI 11488506