What 689 owners told NHTSA about the 2018 Chevrolet Malibu Eco

While coming down McClure pass in Colorado my brakes failed. The the car went to engine power reduced mode. After getting the car to an independent mechanic I was told that the vacuum pump failed and exploded the parts into the camshaft. After 2 days of repairs I was finally able to get my car back to working order. This could have been a fatal car accident coming down a mountain pass. I was able to get stopped safely because I know the road. I had just driven 700 miles over Eisenhower Pass, Vail Pass, Glenwood Canyon, and then the final pass being McClure pass where it failed. I bought this car brand new and I probably won't buy another Chevy after this. This was a terrifying experience that I will have lasting trauma from.

NHTSA ODI 11750766

The contact owns a 2018 Chevrolet Malibu. The contact stated that while driving on the interstate and attempting to exit the ramp at 40-45 MPH, the brakes failed. After restarting the vehicle, the check engine warning light illuminated. The contact related the failure to NHTSA Campaign Number: 18V576000 (Service Brakes, Hydraulic). The vehicle was towed to the local dealer, where it was diagnosed that the vacuum pump had failed. The vehicle was not repaired. The manufacturer was contacted, confirmed there was no recall and referred the contact to the NHTSA Hotline. The approximate failure mileage was 150,000.

NHTSA ODI 11742983

The contact owns a 2018 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the vehicle decelerated unintendedly. The contact stated that the brake was inoperable, and the contact was unable to properly stop the vehicle. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the mileage requirements for special coverage were not met. The failure mileage was approximately 180,000.

NHTSA ODI 11726455

Hard braking, reduced engine power

NHTSA ODI 11716797

The Vacuum pump continues to go out causes code P1101. I have replaced it 4 times and people just in my town are fighting this code for dear life like me! It causes our brakes to barely work and make it completely unsafe to drive as the check engine light goes in and out for MAF sensor. It’s not safe. It needs to be recalled. It doesn’t matter if i buy the most cheapest part or expensive part. It has happened on multiple occasions where i replace it and within 2 months, its back on and does reduced power in the middle of me driving on busy roads. i’ve been almost hit and almost caused multiple accidents because I have to pull over.

NHTSA ODI 11715185

The contact owns a 2018 Chevrolet Malibu. The contact stated that while coming to a stop, the brake pedal suddenly became inoperable. There was no warning light illuminated. The contact stated that excessive force was required to depress the brake pedal. The contact stated that the brake pedal went to the floorboard while stopping the vehicle. The contact then stated that after pulling into a parking lot, the contact attempted to restart the vehicle; however, the vehicle failed to start with the check engine warning light illuminated. The vehicle was taken to an independent mechanic, but was not diagnosed or repaired. The dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 111,000.

NHTSA ODI 11709076

Antilock Braking System

NHTSA ODI 11707145

The brake booster unit, vacuum pump , brake light switch failed and malfunctioned and it is available. My safety and others on the road was at risk due to brakes being stiff and hard as a brick. Possibly nearly hit an other vehicles on the road. No warning lamps or other symptoms prior to the failure.

NHTSA ODI 11702328

After diagnostic troubleshooting from DTCs on a check engine light, it was discovered that the brake vacuum pump connected to the engine was completely nonfunctional. Previous symptoms included stiff brake, loss of brake power at random brake periods which could have cause and accident with other drivers, and finally malfunctioning sensors attributed to the exhaust system. This also led the vehicle to be unable to pass state regulated Emissions testing because of the inability to maintain proper emissions levels. Brake Vacuum pump that was removed from vehicle to inspect and diagnose is still available for inspection. Recent findings show that Chevrolet/GM is aware of the issue in their vehicles but refuses to address or replace faulty brake vacuum pumps. It is a common problem amongst 2013-2022 Chevrolet Malibus. Vehicle that is in question was inspected by a certified mechanic shop with failed emissions test. Solid check engine light appeared once the brake had become harder to push and stop the car. OBD scans show DTC codes that were pertaining to MAF and MAP malfunctions in readouts and communications to the ECM. After further inspection, the ABS module had been acting as "backup" for hydrolic brakes system that had zero vacuum to power the brake booster, this could have caused the engine to stall, longer than normal stopping distances (stronger risk of rear ending other drivers), and multiple components and sensors to fail, requiring them to also be replaced.

NHTSA ODI 11701025

The vacuum pump for the brake assist is made from bad metal which can break and screw up the camshaft, chevy knows of this problem they have a recall for the 2017 model but not the 2018 which they both have the same exact problem, they need to take care of this it is a major safety issue, I have no brakes and it could potentially ruin my engine.

NHTSA ODI 11699805

SHIFT TO PARK

NHTSA ODI 11691884

The rear knuckles on these cars are constantly going bad and the parts are expensive and so is the labor. So we have to pay a fortune to fix a common issue that GM should be recalling and fixing for the people who buy these vehicles. It's crazy how common this issue is and it's still not recalled. If you hear a clunking/rattling noise coming from the back of your car then it's almost certainly a knuckle problem.

NHTSA ODI 11691400

I was informed the vacuum pump went bad and rendered the vehicle inoperable. The vehicle would lose acceleration, shut off during auto stop and caused me to block traffic. The brakes also locked up, which almost caused me to crash in a residential neighborhood. I tried to see if there was a recall on this but I was told the recalls were handled in January of 2020 but I started driving the vehicle between July and August of 2020. This incident I'm reporting just happend 3 weeks ago. I realized there are many other issues regarding this matter and need this addressed because this almost caused bodily harm. The dealership wants me to pay for repairs on a vehicle that seem to have defective parts that jeopardise customer safety and is not being rectified.

NHTSA ODI 11676690

Vacuum pump stopped working and shattered into my engine. Breaks suddenly stopped working while driving.

NHTSA ODI 11673513

[XXX] , hard brake vacuum pump something’s wrong car won’t push down break INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11670757

The contact owns a 2018 Chevrolet Malibu. The contact stated that while attempting to stop the vehicle, the brake pedal was firm while depressed, and the vehicle failed to immediately stop. The vehicle was taken to the independent mechanic who diagnosed that the brake vacuum pump was faulty and needed to be replaced. The vehicle was not repaired. The local dealer and manufacturer were notified of the failure, but no assistance was provided. The failure mileage was 104,000.

NHTSA ODI 11670758

I am writing to formally report a serious safety concern with my 2018 Chevy Malibu related to the brake booster vacuum pump. My vehicle has exhibited dangerous symptoms, including a hard brake pedal and reduced braking power, which I’ve now learned may be connected to a known defect affecting 2013–2022 Malibu models. These issues have significantly compromised my safety and that of others on the road. I’ve had to deal with sudden braking difficulties, and the repairs have caused financial stress I was not prepared for. I am now aware of the pending class action lawsuit (Johnson v. General Motors LLC) that details this same problem.

NHTSA ODI 11664733

loud knocking or banging noises, the check engine light turning on and/or other driving performance issues, such as reduced propulsion cranksaft

NHTSA ODI 11658307

My breaks locked up on me pulling out of my driveway. The break pedal was hard to press down and I had to step on the braks really hard to stop .

NHTSA ODI 11656216

I am filing a complaint regarding a brake vacuum pump failure in my 2018 Chevrolet Malibu. The failure of the vacuum pump led to a complete loss of brake assist, making the brake pedal significantly harder to press. This issue directly resulted in a complete loss of braking ability, which posed a serious safety risk while driving. The vacuum pump in these models is camshaft driven, and its failure caused damage to the camshaft. This issue is documented under GM Technical Service Bulletin PIP5835 and is known to affect certain 2016-2022 Chevrolet Malibu models equipped with the 1.5L LFV engine. The brake failure due to this issue could have led to a life-threatening accident, and I am deeply concerned that other drivers may experience this same risk. Despite reaching out to GM and the dealership, goodwill assistance was denied for this known defect. I believe this is a major safety hazard that needs to be addressed immediately. Vehicle Mileage ~120,000 Repair Estimate: $2106 for camshaft, vacuum pump, and related components Incident: The brakes became unsafe leading to a dangerous life threatening driving situation

NHTSA ODI 11653853

My car brakes kept locking up and it was hard to get my car to finally stop today. There was no brake sensor or warning light. Should there be a warning light or sensor on my desk board to tell me something is wrong with my brakes ?

NHTSA ODI 11647971

Brake vacuum booster exploded into the engine.

NHTSA ODI 11636954

I repeatedly get a “reduced power to engine” alert on my dash which causes my car to decelerate and I lose my power steering. This last time, the alert popped up on my dash, my car decelerated, and then my brakes would not work. I could not push the brake down to stop my car and ended up in a ditch. My brakes are now hard and I cannot start my car because of it. I have already had the recall for this issue fixed in the past but this will be the 3rd time I have brought my vehicle in for the same problem. I had diagnostic codes ran on my car soon after the accident happened and have attached the pictures to this form.

NHTSA ODI 11631864

While driving the speed suddenly reduced and brakes locked up on me. I was lucky enough to be able to veer to the left and get off the busy street without crashing into anyone or anything. When I stopped the car cut off and would not start back up even with a jump. This happened to me twice before and they did a recall on the same part. I need ot fixed again. I also had to replace the battery every time including this time.

NHTSA ODI 11617221

Defective vacuum pump damaged camshaft, reduced engine power, and caused loss of brakes while driving.

NHTSA ODI 11614523