What 941 owners told NHTSA about the 2017 Hyundai Santa Fe Hybrid Hev

After having the Service Campaign 9C2 ECU SOFTWARE UPDATE FOR THETA II EMISSIONS IMPROVEMENT, TSB 26-01-013H-2 done, my vehicle started having driveablity issues. On a normal, cold start the engine's RPMs go up really high, so I take my foot of the gas and the revs drop, almost stalling the car, and then the car bucks. I put my foot back on the gas pedal, and the engine revs really high again and takes off. If I try to drive normally, the car bucks and runs rough. My car also revs a lot higher during highway driving, than it did before the update. All of this is also causing terrible gas mileage. My car did nothing like this until I had the 9C2 update.

NHTSA ODI 11750493

Hyundai Campaign 9C2 recall update: Took my vehicle in to have the Hyundai Campaign 9C2 recall update performed on the vehicle on June 9th, 2026. Since the update the vehicle is hesitant/jerky upon first drive of the day or anytime it sits more than a few hours. Occasionally it will do this while I am driving. I feel it is a saftey risk because this could cause my vehicle to abruptly hesitate without braking and cause someone to hit me, or worsetransmission to fail while at highway speeds. I took it back to the dealer that performed the required update around june 23rd 2026 and informed them of the problem caused by the 9C2 campaign update.I got the we don't know anything about it causing problems runaround. Even though it has been documented that dealers were notified of this problem. They then wanted to charge me a $100 diagnostic fee to see if it might be something else, I declined that because I know it is from this update. My vehicle ran perfectly fine and smooth before this update was applied and no CEL lights are on. I did this update because it was required to be done by Hyundai. When I started researching why my vehicle was hesitant/jerky after the update is when I found that anyone that did this update is having these same issues, and it has been happening for a while now and Hyundai corporation has done nothing to correct this problem other than tell us to sit for at least 3 minutes or more before driving it. That does not help when it does it even after driving for a bit and possibly creating transmission problems.

NHTSA ODI 11748778

We are driving on the highway and the engine just stop working but all lights are still working. I am trying to put gas but it seemed that the engine completely shuts off dangerously without warning. This put my family at risk because there were a lot of big trucks beside us. Theta II 2.0L Turbo engine just stalled I believe this has been around . Can you please help us.

NHTSA ODI 11747482

vehicle serviced on 5/7/2026 for Hyundai service campaign 9C2 immediately after noticed car was not driving as it had been prior to this update, sluggish acceleration on start, chugging and then rapid sudden acceleration. returned to service dept May19. Diagnostics revealed no issues, problem persisted. returned to service dept. May22. Informed Hyundai was looking into this issue related to the 9C2 update and awaiting a new update to fix the problem. As of todayJune15 there has been no action to remedy the problem. Do not feel safe driving a vehicle that hesitates when starting to drive and then accelerates roughly. this has happened consistently upon cold start up thus far but concerned it may happen while in traffic or at other times and result in an accident.

NHTSA ODI 11744314

My wife was driving our 2017 Hyundai Santa Fe around March 8, 2023 with our 3 children in the vehicle. She began merging onto interstate 70 when the vehicle made a noise and became undriveable. She could still steer but pushing the pedal down did not do anything. She had to carefully pull over off of the highway so that she did not get in an accident. This vehicle had to be towed to a mechanic who said the engine had seized up and that the oil is gone from the engine and that I would need to have it sent to a Hyundai dealer. This vehicle had 108,334 miles on it so it was just past Hyundai's 100,000 mile warranty. This vehicle was towed to a Hyundai dealer who confirmed that the engine was locked up and that an oil sample found metal in the oil. The dealership recommended to replace the engine with a used one for over $11,000 which I declined then charged me $160 for evaluating. No warning lights or indicators were ever showing any issues. We did notice sometimes after an oil change that they would state on the invoice that the oil was a half quart low. This vehicle was parked in a garage and never had a drop of oil leak. Hyundai recently extended the warranty for this vehicle to 150,000 miles and then declined my repair claim due to the repair not being done at a dealership. The sudden loss of power while driving was a scary incident for my family but thankfully no one was hurt.

NHTSA ODI 11743206

I was told my top side of my engine failed, and they only cover bottom side engine failure. As well as pieces was missing. When I looked at the video it showed that my screws has fell off vs removed.

NHTSA ODI 11742869

The engine burns oil fast. You have to replace oil on a regular bases. The car also looses fluids fast as well. This causing the engine to over heat. This causes the cylinder to head blow.

NHTSA ODI 11743064

Air compressor and compression failed engine diagnostic test. Vehicle had high oil and gas consumption.

NHTSA ODI 11742268

Hi, my name is [XXX], i bought used Hyndai Santafe sport 2017 from dealership in 2020. It had around 47,000 Miles on it, intitially it was running fine but after driving 2 years i discovered that engine is burning oil and after the oil change right after 1000 miles i had to add a quart of oil and it was like every two weeks. I had many srevices from dealership and other auto mechanic stores but it didn't improved. I had no choice but to keep driving the card on XXX th the engine crashed with out any sign on dashboard. There was slight noise and it increase by the way car was parked on the side road from Highway. The car was towed to my local mechanic and confirmed that engine is crashed. After i had to towed to dealership and i am still waiting for their response. Now we have put 43,000 miles in 6 years (91,000) total mileage. I had bought the waranty from dealership by $ 2500 which expired in 2025 Currently no warranty. My question here is that the car is still under 100,000 and engine failed. What if the dealership refuse to replace the engine. What are my leagal rights. Thanks [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11742118

reporting a serious safety concern involving my 2017 Hyundai Santa Fe Sport with the Theta II engine. While driving on the highway, my vehicle suddenly lost power without warning. The vehicle became unsafe to drive and I had to pull over and have it towed. There was no warning light before the failure. The vehicle has been regularly maintained. Hyundai later stated there was internal engine damage. My vehicle also shows an open engine-related recall/campaign since November 2025. I have found many similar complaints from other Hyundai owners describing sudden loss of power, excessive oil consumption, and engine problems involving the Theta II engine. I contacted Hyundai Motor America and provided documentation and videos, but I have not received a meaningful response. I am concerned this issue may represent a serious safety defect because the sudden loss of power occurred while driving on a highway.

NHTSA ODI 11740312

The engine in my 2017 Hyundai Santa Fe Sport equipped with the 2.4L Theta II GDI engine is experiencing severe excessive oil consumption. The vehicle consumes approximately 2–2.5 quarts of oil every 1,000 miles despite multiple repair attempts and dealership-performed combustion cleaning procedures. Hyundai Motor America and the dealership documented the condition under PA #[XXX] and recommended engine replacement. Hyundai Motor America advised me in writing that the vehicle should not be operated in its current condition because of the excessive oil consumption and pending engine replacement. Excessive oil consumption creates a risk of sudden engine failure, engine seizure, stalling while driving, and potential engine fire if oil levels drop unexpectedly. Because the engine rapidly loses oil between normal service intervals, the vehicle may become unsafe to operate without warning, placing myself, passengers, and other motorists at risk. The defect was confirmed multiple times by Capital Hyundai in San Jose, CA through two official Hyundai oil consumption tests. The dealership documented oil consumption of approximately 2–2.5 quarts per 1,000 miles and submitted the results to Hyundai Motor America under PA #[XXX].The dealership also performed multiple repair attempts, including spark plug replacement, fuel induction cleaning, combustion chamber cleaning, and repeated oil changes, but the excessive oil consumption continued. Prior symptoms included: Check engine light illumination, Cylinder #4 misfire condition, Engine noise, Excessive oil loss between oil changes, and Oil level dropping significantly within short mileage intervals. The check engine light and misfire condition first became severe enough to require dealership diagnosis on or around [XXX], when the vehicle was towed to the dealership. The excessive oil consumption issue was formally documented beginning [XXX] during Hyundai’s oil consumption testing process. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11739834

After the installation of the Service Campaign 9C2 engine update, the car now seems to surge or rev up briefly at lower speeds like it can't find the right gear or is trying to briefly accelerate. It doesn't seem to be as noticeable at highway speeds, but in residential or low speeds, it's very noticeable and a little unsettling as the car feels like it wants to briefly lunge forward. No lights are on the dash and there is no indication of any malfunction, but it did not behave this way prior to the 9C2 engine program update. I waited for a couple weeks before contacting Hyundai Corporate about this issue because I was hoping maybe the transmission or engine was relearning after a battery disconnection, but it has not gone away.

NHTSA ODI 11738814

I am submitting a complaint regarding a turbocharger failure on my 2017 Hyundai Santa Fe VIN [XXX] . The vehicle experienced turbocharger-related failure symptoms including loss of power and drivability concerns. This created a potentially dangerous situation because the vehicle was unable to accelerate normally and could have caused difficulty merging into traffic or maintaining safe roadway speeds. I contacted Hyundai Motor America requesting assistance with repair coverage. Hyundai denied assistance solely because the vehicle was outside the warranty period by time and mileage, despite the seriousness of the failure. I am concerned this issue may be related to broader engine or oil-related defects reported in Hyundai vehicles, including possible oil starvation, excessive oil consumption, or internal engine contamination that could contribute to turbocharger damage or failure. I believe this condition may represent a safety-related defect because sudden power loss during operation increases the risk of a crash. I request that NHTSA review this issue and investigate whether similar turbocharger or related engine failures are occurring in 2017 Hyundai Santa Fe vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11738896

Engine seized up on the interstate. Vehicle has ~97,000 miles. Towed to dealership. Dealership wanted $8,000+ to replace engine. Hyundai refused to honor their warranty of 15 years/150,000 miles. Remains at the dealership, unrepaired.

NHTSA ODI 11735603

My vehicle had oil consumption problems that were fixed with a new replacement engine now my catalytic converter is going bad due to engine oil consumption problems and the dealer I deal with is refusing to help with this issue. There is only around 50k miles on the new engine. I would greatly appreciate your help with this Thank you!

NHTSA ODI 11735297

On 4/17/26 McDonalds Hyundai of [XXX] , dealership performed an ECU update for THETA II Emissions logic improvement (Hyundai campaign number 9C2). Ever since that time the vehicle has been lurching during acceleration. This happens particularly when the vehicle has been sitting for several hours. I reported this to the dealership on 4/28/26 (Scott, service manager) and to Hyundai on 4/29/26 (Hyundai Case Management #: 42610495). I noted to Hyundai that this same/similar problem has been reported by other owners ( see [XXX] ) INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11735182

While driving home on the highway from our sons hockey game at about 8:30 pm we were going about 60 mph when the car made a noise and began smoking and as we were trying to pull over on the side of the highway noticed by the reflection of a passing car that the engine on our vehicle was on fire under the vehicle. We had to evacuate the vehicle quickly and get our children out on the side of a busy highway with fire showing under the front end of the car.

NHTSA ODI 11734049

My engine just died wont start has 121099 and hyundai wont fix it

NHTSA ODI 11733368

My wife's 2017 Hyundai Santa Fe Limited experienced a sudden crack in the engine and lost oil without any warning signs. There were no warning lights, no check engine light, and no unusual noise before the engice crack. A certified independent mechanic inspected the vehicle and confirmed the engine has no oil, whick it did a couple days before when I checked the oil and topped it off, which is the same issue described in Hyundai’s known engine safety recalls. I was never notified of any safety campaigns or recalls. I am not the first owner, so the required recall inspections and updates were never completed on this vehicle before I bought it. The sudden engine crack and loss of oil created a serious safety risk, especially because there was no warning before it happened and it almost left our family stranded two hours from home. This failure matches the symptoms described in Hyundai’s Theta II engine defect investigations. While at the mechanic shop, we were quoted $10,000 to get a new remanufactured engine put into this car. I certainly (and I know most families) don't have $10k sitting around waiting to be used for car repairs. I am requesting that NHTSA investigate whether this vehicle should be included in the affected group, and whether this engine failure is part of the broader safety defect already identified in many Hyundai engines from the same model years. This vehicle is currently parked in our yard waiting to be repaired or sold. I would prefer it be repaired by Hyundai since one of the car plants is only 1 hour from our house. I was unaware of the current safety recall until I read it today.

NHTSA ODI 11733373

Seem like there was a recall on the 3.3L engines on the Hyundai Santa Fe starting January 26, 2017, for engine related knocking noise. My Vin is [XXX] according to the Manufacturing plate it was made in Korea released on January 04, 2017. I realize it is a 22-day window on the recall but after an oil change the motor has started knocking the oil is the right viscosity, full to capacity, and oil filter changed. I drove 200 miles after an oil change then the motor started knocking. Is there a certain stamp on the cam shafts to verify which of the 420 vehicles are affected by this recall? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11732327

My 2017 Hyundai Santa Fe Sport 2.0T (Theta II 2.0L GDI Turbo engine) has been diagnosed with burned exhaust valves requiring a complete engine replacement. This is the second catastrophic powertrain failure on this vehicle in under two years. In July 2024, I paid $2,754 to replace the turbocharger at an authorized Hyundai dealership (Wright Hyundai, [XXX] ). The burned valves are consistent with carbon buildup on intake valves, a widely documented and known deficiency of the GDI fuel delivery system used in the Theta II engine family. Carbon deposits restrict airflow, cause valve seating issues, and lead to valve failure. This is an inherent design characteristic of the engine, not a maintenance-related failure. At no point during my ownership — including during the turbocharger repair — was I informed of this known issue or advised of any preventive measures such as fuel system cleaning treatments. I am additionally concerned that the dealership's diagnostic process was incomplete. The service center diagnosed the burned valves and immediately recommended an engine replacement without performing a bearing clearance test or completing the full diagnostic flowchart. The dealership has refused to perform further diagnostics unless I pay additional fees, and has refused to share documentation from a tech line case opened with Hyundai corporate. Because diagnostics were halted at the burned valve finding, a connecting rod bearing failure — the specific defect covered under the Theta II class action settlement (In re: Hyundai and Kia Engine Litigation, NoXXX) — has not been ruled out as a contributing cause. Hyundai's National Consumer Affairs office (Case #XXX) denied my goodwill request without addressing either the known GDI carbon buildup issue or the fact that this is the second catastrophic failure on this engine platform. This vehicle has approximately 86,000 miles. I purchased it as a second owner in August 2020 at 42,730 miles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11731552

ENGINE. IT HAPPENED WHILE I WAS DRIVING. NO IT WASNT REPRODUCED OR CONFIRMED BY A DEALER, BUT HAVE BEEN TOLD BY A COUPLE AND ALSO ME SEEING THAT THE ENGINE WASNT ABLE TO MANUALLY BE CRANKED AT ALL. NO INSPECTION WAS DONE BY MANUFACTURR, POLICE, OR INSURANCE, BECAUSE IT DIDNT CAUSE A ACCIDENT. JUST ENGINE LIGHT WHICH HAVE BEEN REPORTED TO THE DEALERSHIP AND WAS TOLED THEY COULDNT FIX IT, BUT THAT WAS JUST STAYING ON ALL THE TIME FOR QUITE SOME TIME. NO FINALLY I WOULD LIKE TO SEE IF THIS CAN BE INVESTIGATED ON TO BE A RECALL SINCE THE ORIGINAL MILES ARE ONLY ABOUT 68000 AND SHOULDNT HAVE THESE PROBLEM AT THIS LOW MILEAGE.

NHTSA ODI 11727762

The vehicle is burning oil even when oil changes are done routinely. Then all of a sudden I have total loss of power will not go over 35 miles an hour. And climbing hill would not go over 20. It just happened no warning lights on dash So now I have a car that is still owning 8 grand on. So now a lawn ornament. I have seen on different formats. That there is hundreds having the same issue. Hyundai is not fixing the issue for any of us

NHTSA ODI 11727792

I purchase the 2017 Santa Fe Sport in October of 2023 with just short of 80K miles. It was in great condition and had no issues. I have maintained it according to Hyundai specification and regular on schedule oil changes with recommended 5w-20 full synthetic. At approximately 100K miles, I experienced an oil pressure light on the dash, when checked, the engine was approximately 2 quarts low. From this point on, the engine started consuming oil at an increasing rate all while I maintained regular maintenance. First, 1 quart a month, or about 1200 to 1500 miles, then to 1 quart every 2 weeks or 800 miles. I maintained weekly checks on the oil level and on the evening of 3/24/2026, I had added a quart, bringing the level to the midway point between the high and low dipstick markings. On the afternoon of 3/24/26 while driving on the highway in heavy, but at speed limit, traffic on the highway, I experienced a loss of power and a check engine light. I was able to exit the highway but the car started to run very rough and unable to idle. Luckily, there was no traffic approaching when I turned off the exit and made a left into parking lot to shut off the vehicle. I will be having it towed to a dealership in the next few days for their analysis.

NHTSA ODI 11727630

These vehicles are not suitable to be on the road, and you NHTSA and Hyundai are doing NOTHING ABOUT IT. These vehicles are EATING oil, a quart every 200 miles. My daughter(college) can't even go on a short road trip to another city without adding oil. The engines in these crap cars are blowing up left & right. There are numerous Facebook page groups for these and sister Kia vehicles with the same 2.4 engines. Thousands upon thousands of posts about engine oil and engines blowing up, no one doing anything about it. My daughter's car is beautiful, but worth NOTHING due to this issue, so we are out thousands of dollars on this. We are about to go to WAR with Hyundai on this and I'm sure we'll get nowhere. If we're lucky, they'll install a rebuilt engine...BUT IT"S THE SAME CRAP ENGINE!!!!!!! So we are ALL back to square ONE and NHTSA is doing NOTHING. This is a well known FLAW for years now.

NHTSA ODI 11726528