What 1,030 owners told NHTSA about the 2017 Ford Fusion Energi

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle experienced an engine misfire, shuddered, and then stalled. The check engine warning light was illuminated. The contact was able to restart the vehicle, and the vehicle operated as needed. The vehicle was taken to the dealer, where it was diagnosed with a coolant leak into the cylinder which caused engine damage. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The contact researched online and related the failure to Customer Satisfaction Programs 21N12 and 19B37. The manufacturer was made aware of the failure and confirmed that the vehicle was not included in the Customer Satisfaction Programs. The failure mileage was approximately 55,800.

NHTSA ODI 11590986

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The contact took the vehicle to an independent mechanic to be diagnosed. The contact was informed that the spark plugs needed to be replaced. The spark plugs were replaced; however, the following day the check engine warning light illuminated again. The vehicle was taken to the dealer where it was diagnosed with coolant leaking into the engine, and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 51,000.

NHTSA ODI 11590214

The contact owns a 2017 Ford Fusion. The contact received notification of NHTSA Campaign Number: 23V162000 (Service Brakes, Hydraulic). The contact stated that while driving at an undisclosed speed, the electronic stability control (ESC) and check engine warning lights illuminated. The vehicle was taken to the dealer for the recall repair, and it was determined that rodents had chewed the soy-based ESC wiring harness. The contact was informed that the ESC wiring harness and purge solenoid valve needed to be replaced. The contact was also informed that the engine needed to be cleaned due to rodent droppings and that mothballs needed to be placed beneath the hood to deter rodents from entering the vehicle. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 138,546.

NHTSA ODI 11586357

The contact owns a 2017 Ford Fusion. The contact stated that coolant needed to added daily due to the message indicating that the engine was overheating. The contact stated that while inspecting the vehicle with a friend, it was concluded that there was an internal leak and that the engine might have experienced damages to the cylinders. The vehicle had not been taken to the dealer to be diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 33,950.

NHTSA ODI 11584875

The contact owns a 2017 Ford Fusion. The contact stated that the vehicle had experienced rough start-ups. Additionally, while operating the vehicle, the check engine warning light remained illuminated. The contact stated that there was white smoke coming from the exhaust pipes, and it was discovered that the coolant reservoir was empty. The vehicle was taken to the local mechanic who diagnosed and determined that the engine had experienced coolant intrusion into the engine cylinders. The vehicle was not repaired. The manufacturer and local dealer were notified of the failure, but no assistance was provided. The failure mileage was 70,000.

NHTSA ODI 11584028

The contact owns a 2017 Ford Fusion The contact stated while driving 45 MPH, the contact became aware that the defroster was not working properly on the vehicle. The contact stated that the windows were very foggy and made it very unsafe to drive. The check engine warning light was illuminated. The contact pulled the vehicle over to the side of the road and used the window scraper to remove the fog. The contact waited 20 to 25 minutes to restart the vehicle. The vehicle was taken to a dealer where it was diagnosed that the coolant was very low, and the check engine warning light was followed by DTC: PO302. The dealer referenced TSB: 22-229 (a 2-liter engine might need the long block to be replaced). The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHSTA Hotline. The failure mileage was approximately 111,000.

NHTSA ODI 11583336

The contact owns a 2017 Ford Fusion. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated, and the temperature gauge displayed that the engine was overheating. The contact pulled over to the side of the road and inspected the vehicle for leaks, but none were found. The contact added coolant to the coolant reservoir and was able to restart the vehicle. The vehicle was taken to an independent mechanic, who performed a pressure test, but no leaks were found. The independent mechanic diagnosed that there was a misfire in cylinder #2. The vehicle was then taken to the dealer, where it was diagnosed with coolant intrusion into the engine and determined that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The contact was advised to take the vehicle to the dealer for a diagnosis. The contact related the failure to Customer Satisfaction Program: 21N12 (Short Block Replacement After Coolant Intrusion) and Technical Service Bulletin: 22-2229 (Coolant in Cylinders, White Exhaust Smoke And/or Illuminated MIL); however, the VIN was not included in the Customer Satisfaction Program and the vehicle was not covered under the TSB. The failure mileage was approximately 70,000.

NHTSA ODI 11583030

While driving on the interstate car began to excessively shake and check engine light flashed for almost a minute then stopped. Was approaching exit to residence location and was able to get there. Once at home, car was then sluggish to start but no check engine light was on. Attempted to drive car in a safe area to see if it would repeat or light would come on. This was on a Sunday, therefore the dealership was closed. Light did come back on solidly and took car to dealership that next day, Monday. Was told coolant intrusion into the engine. After the incident and in doing research, appears to be a known issue in this vehicle.

NHTSA ODI 11580792

The contact owns a 2017 Ford Fusion. The contact stated he was noticing oil spotting on his driveway. The contact stated that he also smelled the odor of motor oil in the passenger cabin when he used the air conditioning. The contact stated no warning light was illuminated. The contact had taken the vehicle to a local dealer, where it was diagnosed and determined that the oil pan and gasket needed to be replaced. The vehicle was repaired. The contact stated however that the leaking was again happening and returned two more times to the same dealer to have the failure repaired. The contact stated that on the last visit the oil pan, oil pan gasket, and valve covers were replaced. The vehicle was repaired. The manufacturer was informed of the failure. The contact had been informed by the dealer that the failure was related to the manufacturer Technical Service Bulletin: 23-2075 Oil Leak from Engine Oil Pan RTV Seal (Engine and Engine Cooling). The failure mileage was approximately 40,000.

NHTSA ODI 11579869

Coolant intrusion - coolant leaking into the motor because of the engine block design and the head gasket failing. Can cause fire

NHTSA ODI 11579597

The contact owns a 2017 Ford Fusion. The contact stated that while the vehicle was idling, the engine overheated. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who informed the contact that the failure was due to the coolant overheating. The vehicle was running rough and there was smoke coming from the tailpipe. The contact stated that cylinders #1, #2, #3, and #4 had coolant intrusion. The mechanic recommended an engine long block replacement. The vehicle was not repaired. The vehicle was taken to the local dealer, where it was diagnosed that there was a coolant intrusion in the engine and cylinders #1, #2, #3, and #4. The manufacturer was contacted, and opened a case and referred the contact to the NHTSA Hotline. The approximate failure mileage was 78,769.

NHTSA ODI 11577348

The contact owns a 2017 Ford Fusion. The contact stated that the check engine warning light had been illuminated. Additionally, there was an audible chime indicating a possible oxygen sensor failure. The vehicle was taken to the dealer where it was diagnosed that coolant was leaking into cylinder #2. The dealer stated that the engine needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure and a claim was filed for the failure. The contact was referred to the NHTSA Hotline to file a complaint. The failure mileage was 86,849.

NHTSA ODI 11575794

Coolant Intrusion on Cylinder 1, common problem amongst 2.0 Ecoboost Engine. Current Ford fix is replace engine block with a new design. Ford is aware of the design flaw in these cars and refuses to make things right with current owners.

NHTSA ODI 11573503

The contact owns a 2017 Ford Fusion. The contact stated that upon the start of the vehicle, the engine backfired with a cylinder misfire message displayed on the instrument panel. The vehicle was initially taken to an independent mechanic however, the cause of the failure was not determined. The contact was informed that the coolant level was very low. The contact frequently checked the coolant level and discovered that coolant was leaking but the location of the leak was not determined. The vehicle was then taken to two dealers, and it was discovered that there was coolant intrusion into cylinder #3, causing the engine to misfire. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline. The vehicle was not repaired. The failure mileage was 73,719.

NHTSA ODI 11569263

The contact owns a 2017 Ford Fusion. The contact stated while driving 55 MPH, there was an abnormal sound coming from the engine compartment, after which the vehicle inadvertently lost motive power. The contact was able to coast to the shoulder of the roadway, where the vehicle failed to restart. No warning lights were illuminated. The vehicle was towed to the dealer, who determined that coolant had leaked into the engine, resulting in engine damage. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was unknown.

NHTSA ODI 11567995

The contact owns a 2017 Ford Fusion. The contact stated while accelerating from a complete stop, the vehicle shuddered and was sluggish. The contact stated that the failure recurred while driving and while reversing. The vehicle was taken to an independent mechanic, where the spark plugs were replaced; however, the failure recurred while driving at various speeds. The contact stated that the vehicle failed to exceed 30 MPH on one occasion. The check engine warning light was illuminated. The contact veered to the side of the road. The vehicle was towed to another independent mechanic, where it diagnosed that there was coolant intrusion in cylinder #3, and the engine needed to be replaced. The contact was referred to the dealer for repair. The vehicle was towed to the dealer, where the same assessment was made. The vehicle was not repaired. The contact related the failure to Ford Campaign Number: 21N12 and TSB Number: 22-2134; however, the dealer informed the contact that the vehicle was not covered. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

NHTSA ODI 11567763

The contact owns a 2017 Ford Fusion. The contact stated that while starting the vehicle, there was blue smoke coming from the exhaust pipe. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, who diagnosed that there was coolant intrusion into the engine and determined that the short block needed to be replaced. The vehicle was then taken to the dealer to be repaired under NHTSA Campaign Number: 23V162000 (Service Brakes, Hydraulic) however, the dealer declined to perform Customer Satisfaction Program: 21N12 (Short Block Replacement After Coolant Intrusion). The vehicle was not repaired. The manufacturer was made aware of the failure and a case was opened. The manufacturer informed the contact that Customer Satisfaction Program: 21N12 (Short Block Replacement After Coolant Intrusion) associated with the VIN had expired. The failure mileage was approximately 130,000.

NHTSA ODI 11566942

The contact owns a 2017 Ford Fusion. The contact stated that while the vehicle was idling at a red light, the vehicle lost motive power and shut off. After several minutes the vehicle restarted, and the contact was able to continue driving. The contact stated that coolant was leaking underneath the front end of the vehicle, and there was white smoke coming from the exhaust during the initial startup. The coolant level was low. The check engine warning light was illuminated. The contact believed that the failure was related to NHTSA ID Number: 10210392 (Engine and Engine Cooling, Equipment). The vehicle was taken to an auto body shop to be diagnosed. The contact was informed of a misfire in cylinder #2. The contact's father had changed the spark plugs. The vehicle was then taken to the dealer and the contact was informed that the air intake was missing from the vehicle. The contact was informed that the air intake needed to be replaced. The vehicle had not been repaired. The manufacturer was made aware of the failure, and it was confirmed that VIN was included in the NHTSA ID Number: 10210392 (Engine and Engine Cooling, Equipment) however, it was no longer covered due to exceeding the mileage indicated in the TSB. The contact was referred to the NHTSA Hotline. The failure mileage was 86,683.

NHTSA ODI 11566539

The contact owns a 2017 Ford Fusion. The contact stated while driving at an undisclosed speed, the contact observed white smoke coming from the exhaust, after which the vehicle inadvertently lost motive power. The contact was able to coast to the shoulder of the roadway, where the vehicle was able to be restarted. No warning lights were illuminated. The vehicle was taken to the dealer, who determined that coolant intrusion in cylinder #2 had damaged the engine, and the engine needed to be replaced. The vehicle was repaired, but the failure reoccurred. The vehicle was taken back to the dealer, who again determined that coolant intrusion in cylinder #2 had damaged the engine however, the vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 60,000.

NHTSA ODI 11565998

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to an independent mechanic and diagnosed with catalytic converter failure. The vehicle was repaired, but the failure reoccurred. The vehicle was taken to the dealer, who determined that coolant intrusion had damaged the engine, and the engine needed to be replaced. The vehicle was not repaired. After investigating the failure, the contact related the failure to Customer Satisfaction Program: 21N12. The manufacturer was notified of the failure but did not assist. The failure mileage was 113,000.

NHTSA ODI 11564590

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated on the instrument panel. The vehicle was taken to the dealer, who diagnosed a failure with the spark plugs. The vehicle was repaired, but the failure reoccurred. The vehicle was taken back to the dealer, and it was determined that there was a misfire in cylinder #3 due to low compression. The vehicle was not repaired. After investigating the failure, the contact related the failure to Technical Service Bulletin: 19-2243. The manufacturer was notified of the failure but referred the contact to the NHTSA Hotline for assistance. The failure mileage was 112,000.

NHTSA ODI 11564734

On [XXX], I entered onto [XXX] from Sparks, Nevada eastbound when a check engine light and oil overheat warning came on. I limped the car to the nearest exit [(XXX)]. I had my grandson with me and he was scared. I checked my coolant level and realized that it was dry. I put coolant to the max line of the reserve tank and drove 25 miles to Carson City. When I took it into the dealership at Capital Ford on December 26, 2023, their service manager said this year had a poor design of the engine (2.0L) which led to coolant intrusion into the cylinders. Two days later, they confirmed. My complaint is the FORD manufacturer knew of this issue and had posted several TSBs, but has only issued a recall the 1.5 L engine. I'm now told that since my car is 1600 miles out of warranty, too bad. I believe the FORD manufacturer should replace my engine for free, knowing it failed as a direct result of their poor engineering design. I purchased the car in July 2020 with 26,350 miles and bought the extended warranty. I was never made aware of the existing issues with the coolant leaking into the valves. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11564432

The contact owns a 2017 Ford Fusion. The contact stated that while driving at various speeds, the vehicle lost motive power and stalled. The contact waited for a while and then made several attempts to restart the vehicle. The check engine warning light was illuminated. The failure occurred frequently and had become more persistent over time. The vehicle was taken to the dealer to be diagnosed and the contact was informed that the engine had failed due to the intake manifold gasket fracturing the seal, which caused antifreeze to leak into the engine. The vehicle was repaired. The manufacturer was made aware of the failure, and it was confirmed that the VIN was not included in a recall. The manufacturer opened a case and offered to pay a portion of the repair cost. The approximate failure mileage was 45,000.

NHTSA ODI 11564250

The contact owns a 2017 Ford Fusion. The contact stated that while his wife was driving at an undisclosed speed, the temperature gauge began to indicate that the vehicle was overheating, prompting the contact to pull over to the shoulder of the roadway. After a visual inspection of the engine compartment, the contact observed that the coolant reservoir was abnormally low and refilled the reservoir. Within three days of refilling the coolant reservoir, the failure reoccurred, after which the vehicle failed to start. The vehicle was towed to an independent mechanic, who was unable to determine the cause of the failure and advised the contact to take the vehicle to the dealer. The vehicle was not repaired. The manufacturer was notified of the failure but referred the contact to the NHTSA Hotline for assistance. After investigating the failure, the contact related the failure to Technical Service Bulletin: 20-2100. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 74,000.

NHTSA ODI 11559108

The contact owns a 2017 Ford Fusion. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, and the vehicle eventually stalled. The vehicle was towed to an independent mechanic who diagnosed that coolant was present inside the engine. The contact was informed that the engine needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was provided. The failure mileage was approximately 70,000.

NHTSA ODI 11558279