What 1,030 owners told NHTSA about the 2017 Ford Fusion Energi

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the engine overheated with the check engine warning light illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the engine had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 97,000.

NHTSA ODI 11659759

The contact owns a 2017 Ford Fusion. The contact stated while driving at an undisclosed speed, the vehicle lost motive power, with the check engine warning light illuminated. The vehicle was restarted and went into LIMP Mode. The vehicle was taken to the dealer and was diagnosed with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was repaired; however, the failure recurred. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken back to the dealer but was not diagnosed or repaired. The manufacturer was made aware of the failure, and a case was opened. The contact was also referred to the NHTSA Hotline for further assistance. The failure mileage was approximately 102,900.

NHTSA ODI 11657237

Coolant leak on engine leading to white smoke coming out of exhaust engine is on brink of ruin. This model is not covered underneath any of the recalls, even though it has the eco-boost. Diagnosed by Ford dealership.

NHTSA ODI 11657323

Ford is currently telling me that coolant has mixed with my engine oil and that the entire engine needs to be replaced. However, after doing some research, I found that this is a known issue with these engines, and even a Ford representative acknowledged that it's been an ongoing problem.

NHTSA ODI 11656928

The contact owns a 2017 Ford Fusion. The contact stated while driving 60 MPH, he noticed white smoke coming from the rear of the vehicle. The check engine and coolant warning lights illuminated. A dealer was contacted. The vehicle was taken to a dealer where it was diagnosed that coolant was leaking into cylinder #3 and that the engine would need to be inspected. The vehicle was not repaired. The manufacturer was notified and provided the contact with the recall number, and opened a case. The contact was relating to the failure of Technical Service Bulletin: 22-2134 (Low Coolant, White Exhaust Smoke And/or Illuminated); however, the VIN was not included in the bulletin. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was 122,000.

NHTSA ODI 11655470

We own a 2017 ford fusion with 72,000 miles and I took it to the dealer because the engine light came on, after a couple of days at the dealer they contacted me and said I needed a new engine due to the coolant intruding in one of the pistons , I did some research on line and found out that a lot of other people seem to have had the same issue with the 2.0 eco boost engine and found out that the engine block is defective from the manufacturer, I reached out to Ford customer service and they said they couldn’t help me with this issue since my warranty was expired , I ended up replacing the engine for a new one at a cost of over 8,300 dlls and I was told to keep my receipt in case of a recall on this issue . I didn’t want to buy another car since I I just had purchase a 2025 F-150 and i don’t want 2 car payments and my wife’s 2017 ford fusion is in an immaculate condition except for the engine failure .

NHTSA ODI 11655525

Just got my car I’m financing (used) It’s been giving me problems since I got it slow acceleration, overheat . , engine stalling Start and go Option isn’t working . Can I have a professional assist me with a recall maintenance please

NHTSA ODI 11655528

My engine is now in need of replacement after 87k miles due to a coolant intrusion that Ford refuses to do a recall for my car. However, they recalled other 2017 ford fusion se’s with 2.0 engines for the same issue.

NHTSA ODI 11655096

I own a 2017 Ford Fusion with 49,300 miles. The engine light went on and the car was shaking and couldn't be driven over 40 miles per hour. I brought it to the dealer and they said that the coolant leaked into the engine and that I needed a new engine. I recently found out that these engines are defective, and Ford knowingly has been selling these cars.

NHTSA ODI 11654247

My vehicle was just disagnosed with the coolant intrusion issue outlined in TSB 19-2346. I have owned this car for over 6 years and not once has anybody mentioned this well-known issue to me. I am disappointed I had to find out about it by experiencing it firsthand, and then going online and reading the stories of counless other drivers who have had the same issue. This engine design is clearly faulty and Ford has been aware of the issue with these engines since at least 2019. How can it be 2025 and a recall has not been initiated??? This is unacceptable. I am now stuck with a $10,000 repair bill for a new engine because the dealer repair tech warned me not to drive it any further without repair or else risk an engine fire or even an engine seizure which would likely cause an accident. Had I been aware of this inevitible issue sooner (due to a recall or any other manditory notice), I would have traded the car in long ago.

NHTSA ODI 11652065

my Ford Eco Boost engine has a coolant intrusion which can cause overheating and possibly engine fire. There is currently a class action lawsuit against Ford and Ford has issued a TSB bulletin for this problem.

NHTSA ODI 11649846

COOLANT ISSUE CAUSED ENGINE OVERHEAT WHICH LEAD TO CYLINDER MISFIRE AND ENGINE FAILURE

NHTSA ODI 11648604

Engine overheats. Stalls while driving. Seizes up. Coolant intrusion

NHTSA ODI 11648619

Defective head gasket or other parts led to coolant entering into the engine and causing the engine to sputter and seize. The car randomly started hiccupping while driving and would rock back and forth when trying to accelerate. The car would launch slowly from a start and made a right turn on red risky. The problem has been confirmed by a Ford dealer. The mechanic said this is a "known problem" with these engines. This problem/engine, however, is not covered under warranty. The vehicle was inspected by a Ford dealership. There was a check engine light 3 days prior with no symptoms. The code came back with a cylinder 2 misfire. I made an appointment for the closest day possible. After 2 days, the car was a bit shaky and the unusual vibration was noticeable. On the third day, there were issues with power delivery, the sputtering became audible, and the shaking was intense. I brought my car into the dealer immediately.

NHTSA ODI 11648503

Ford 2017 - Coolant Intrusion - Mileage drove (116,700mi) Vehicle vibration during everyday start of the car. White smoke during every day start of engine. Engine check light is on. Took it to Ford dealer service, they confirmed its coolant intrusion and quoted 11k$ for long block replacement. I can’t afford for it. Worried that it would lead to severe risk like engine fire in near future. Requesting NHTSA to extend it as a mandatory recall for all affected Ford Vehicles.

NHTSA ODI 11648369

The contact owns a 2017 Ford Fusion. The contact stated that upon starting the vehicle, the engine was shaking abnormally, with the check engine warning light illuminated. The contact checked the engine bay and noticed that the coolant reservoir was abnormally low level on coolant. The vehicle was taken to a local dealer and the contact was informed that there was a misfire in cylinder #3 due to coolant intrusion in the engine. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 49,000.

NHTSA ODI 11646339

1.5 Ecoboost engine leaks coolant into cylinder(s) causing misfire and engine overheating due to failed head gasket, cylinder head or crack in engine block. Ford TSB 21N12, 22-2322 and others address this exact issue. Ford failed to notify me of TSB, and the short time Ford allowed to replace engine has expired. Contact with Ford Corp resulted in no help with my car.

NHTSA ODI 11645984

The cylinder wall failed which led to coolant loss into the motor

NHTSA ODI 11645854

The contact owns a 2017 Ford Fusion. The contact stated that the check engine warning light was illuminated. The message to clean around the gas cap was displayed. The contact stated while driving 30 MPH, the vehicle made an abnormally loud sound and was vibrating. The contact pulled over to the side of the road. The contact noticed that the sound was coming from the fuel tank flap. The contact stated that while pushing the fuel tank flap, the contact felt a significant air pressure, and the failure ceased after the flap was closed; however, the failure recurred while the flap was not completely closed. Additionally, the contact stated that the vehicle was experiencing rough idling and the vehicle stalled while at a traffic light. The contact stated there was black smoke coming from the tailpipe. The vehicle was taken to Auto Zone, where it was diagnosed and determined that the EVAP system was leaking, and the EVAP canister control valve had failed and needed to be replaced. The dealer was notified of the failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 86,000.

NHTSA ODI 11644755

I have a 2017 Ford Fusion with 47,000 miles on it. There is no more warranty. I took my car in to get the recall fixed and I was told I need a new engine because the coolant was leaking into cylinder . I read online that there a numerous complaints about this. I should not at 47,000 have to pay for a new engine.

NHTSA ODI 11641632

The engine light came on. Brought it to have it checked. They said it was a mechanical issue. Drive it from Connecticut to South Carolina. Light came back on and went to three different mechanics. Last one said the engines on this model are defective. Brought it to Ford they said I can put in a new engine for $9,600.00. It has engine coolant leaking into the engine. Spark plug has melted into the engine and can’t be removed. The car has 65,000 miles on it. The car should have a 200,000 mile life.

NHTSA ODI 11641108

The contact owns a 2017 Ford Fusion. The contact stated while driving on the highway at 45 MPH, the vehicle lost automotive power. The maintenance required light to be illuminated. The contact pulled over, turned off, and restarted the vehicle. The vehicle was restarted, and the contact was able to continue driving. The vehicle was taken to a local dealer; however, the vehicle was not diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 140,000.

NHTSA ODI 11640842

My son’s 2017 Ford Fusion didn’t hold its coolant. We took it to our mechanic to see what was going on. He diagnosed leaking coolant that has blown a head gasket and his car needs a new engine. We looked on the internet and found out that there is a recall on 2017 Fusions. We found out that this problem can cause fires in the car. Since this has been a problem in the past for Fusions We think this should be a recall concern since this has been a problem in the past with these vehicles. We do not want our son to perish in a vehicle that needs work that should be covered by a serious safety issue a FIRE .Please contact me at [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11639569

The contact owns a 2017 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle started to hesitate while depressing the accelerator pedal. The check engine warning light was illuminated. Due to the failure, the vehicle was towed to a local dealer. The vehicle was diagnosed with engine failure due to coolant intrusion into one of the cylinders. The contact was provided an estimate for the repair. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline to report the failure. The vehicle remained in the possession of the dealer but was not repaired. The failure mileage was approximately 74,000.

NHTSA ODI 11639118

A known issue on the 1.5 ecoboost happened which allowed coolant inntrusion into the cylinders. Only certain vins qualify for the recall, even though more of them have the same issue. My car needs a new engine but the vin does not show a recall.

NHTSA ODI 11638737