What 647 owners told NHTSA about the 2015 Tesla Model S 60

The window will not go down either due to software, electrical or hardware issues. The window motors have gone out had have had to be replaced. Likely, another motor has failed. In the 2015 Model S in order to open the door the window must lower an inch or more to clear the door frame. When the window will not lower due to software, electrical or hardware issues, the door is difficult to open and may crack/break the window. The is a safety issue getting into and out of the vehicle. The most recent issue is dated below. There have been other issues previously.

NHTSA ODI 11583058

The MCU that controls the climate and Advanced Driver Assistance Systems stops working while driving. I sent a service request to TESLA and they replied that my older MCU1 is failing because of the new software updates. It isn't the eMMC card hardware failure, but the symptoms and safety concerns are the same. None of the controls work, as the main screen goes blank and resets while driving. TESLA told me the fix for this problem is to upgrade to MCU2, which they fail to provide for free as a safety recall. There was already a recall for the MCU memory chip failing and causing the same safety concern. The car disables the Advanced Driver Assistance Systems when this problem occurs. It happens about once or twice a month for the last year.

NHTSA ODI 11581437

This is the 3rd time a control arm on the car has cracked. I see tons of people online complaining about the same issue with the fault aluminum control arms. I have no damage and no rust and it just cracked on its on as i was backing out of a parking spot. I could have been seriously injured or my daughter had this happened on the highway. My dad is an issurance adjuster for 30 years and has never heard of any cars control arms cracking on their own. Please help as this is a huge safety issue and it seems Tesla has been putting the blame on the drivers. There was a grinding noise in reverse and the wheel was tilted inward. Multiple control arms have cracked in the car. A car that has no damage or accidents. This car is less than 10 years old and this doesn't happen with any other cars. It's a fault control arm part made out of cheap aluminum.

NHTSA ODI 11579552

My car has intermittently given me the alert “steering assist decreased.” When this occurs, the wheel is a little stiff at street speed but drivable, but at very low speed, to park, for example, the wheel becomes nearly impossible to turn. It usually occurs when the car is already in motion. When the alert is not on, the steering is fine. It does seem to be happening more frequently since it first started about a month and a half ago. A Tesla technician looked at it today and stated the steering rack would have to be replaced as the power steering is what is impacted. I understand you already have an investigation ongoing into this problem.

NHTSA ODI 11578127

This is an updated video related to an issue I previously reported. I’m becoming increasingly concerned by the idea that Tesla’s recommended remediation is to replace the car’s MCU. However, the MCU in my car was upgraded to a newer version in July 2021. There are serious safety concerns with the need to perform a “soft reset” while the vehicle is operational (as seen in the video). Please feel free to reach out with any additional questions. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11575626

Rear suspension cannot be adjust which results in uneven tire wear that is hard to see which has lead to 3 tire blowouts in less than a 12 month period on the rear tire.

NHTSA ODI 11574208

I'm writing following several months of an "Unresponsive Screen" issue in my car. I initially thought this was a symptom of cold weather but learned it was related to "corrupt files" after a visit to the local Tesla service center. A full detailed description of the issue video of the issue can be found in the description portion of this link: [XXX] . I was told the issue was resolved following a three-day visit to the service center from [XXX]. Unfortunately, I've continued to encounter the problem. There are obviously many concerns regarding safety and the inability to utilize all of the car's functions (e.g. headlights, child safety features, indoor lighting, etc.). Perhaps the greatest concern is the fact that I have to do a soft reset in order to restore functionality and the soft function can be performed while the vehicle is operating. The following video is a demonstration: [XXX] I was reassured there is nothing wrong with my hardware and that everything seems to be related to the "corrupt files" in the vehicle's software. Thanks in advance. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11572861

Unknown

NHTSA ODI 11572224

The high voltage junction box in my Tesla Model S reported issues. Took my car to Tesla service center in Charlotte NC in November. Its now been 3 months and my car has yet to be repaired by Tesla. They claimed would be repaired within 2 weeks and have arbitrarily been bumping the repair date out nonstop every few weeks to now being 3 months delayed. My understanding is that Tesla used parts from a company no longer making this part and they have no solution. This is crazy I have been without my car this long by them.

NHTSA ODI 11571798

Bought the car used. Had issues with rear drive unit that was replaced under warranty. Similar issue before warranty expired and was checked out by Tesla and noted to be " normal" noise. Later the nose got louder and repeat diagnostic recommended RDU to be replaced at a cost of nearly $8500. I believe that the RDU on older models were defective.

NHTSA ODI 11569489

There have been 7 incidents with my car where the door handles for both front doors (left and right) handles stopped working. The door handles would not "present" or "extend" and thus making it impossible for entry into the car. The latest incident occured on 1/13/2024 where the front driver side door would just pop open anytime any other door was opened. This is while the car was still in operation and the drive would then have to manually close the door. The door handles have malfunctioned on the following dates - January 2019, April 2019, July 2019, April 2022, June 2023, January 13, 2024.

NHTSA ODI 11566534

Tesla front right hand lower forward link failed at the ball joint (aluminum casting spilt open) Part #1041575-00-A, FRT FORE AWD LCA RH, Made in Canada. This happened while backing up on flat pavement without warning. The car has been well cared for, garaged, never damaged or abused and has less than 52K miles. It could have caused a life threatening accident if it would have happened at speed.

NHTSA ODI 11566309

The front trunk flew open without any warning and smashed the front windshield. We could not see. We never received any info on recalls.

NHTSA ODI 11563907

The contact owns a 2015 Tesla Model S. The contact stated that while driving at an undisclosed speed, the limited steering warning light illuminated, and the power steering was inoperable. The contact was able to take the next exit to find a safe location on the side of the roadway. The contact reset the computer and the power steering became operable. The vehicle was taken to the dealer and the vehicle was being inspected. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 160,000.

NHTSA ODI 11562665

In 2016, approximately 18 months after purchasing my Tesla Model S, I was driving to work and brushed a curb on a tight city street. Upon arriving at my office parking garage, as I was parking and turning the steering wheel sharply to park in a space, my front right wheel fell off and the axle completely sheared off. Tesla blamed the incident on my curbing the wheel, which only caused light damage. However, more and more reports have come out recently (including this article: [XXX] ) which suggests that Tesla has known defects they are denying and blaming on customers. Not only did this cost me money out of pocket (more than just my deductible), but my insurer had to pay the full amount. Tesla admitted no fault and made me & insurance pay the full amount. I have multiple photos, but the Upload feature on this site is NOT working so I am unable to upload them but can provide them later as needed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11561150

The Model S, which was bought in 2015, had a sudden acceleration while I was trying to park near the entrance gate of the parking lot. The accident happened on May 25, 2023. Fortunately, nobody got hurt and the car was totaled. I feel strongly that this should be investigated, as this can be a very serious public safety issue. It was inspected by the insurance company. There were no warning messages prior to the failure.

NHTSA ODI 11560001

The contact owns a 2015 Tesla Model S. The contact stated that while he, his wife, and his son were in the vehicle he had begun veering right pulling into the driveway, at approximately 5 MPH, he had begun slightly releasing the brakes when the vehicle suddenly accelerated at accelerated high speeds. The contact immediately depressed the brake pedal however the vehicle speed continued to accelerate. As a response, the contact attempted to maneuver the vehicle to avoid crashing into the garage. The contact crashed into a nearby tree, jumped the curb, and became airborne crashing into the side of the home. The driver's side of the vehicle crashed into the side of the home where the laundry room was located ricocheting hitting the kitchen and bedroom windows and eventually coming to a stop. Due to the home being on a slope, the vehicle ended up falling into a nearby embankment after coming to a stop. All air bags deployed. The vehicle was towed. The contact was informed by insurance the vehicle would more than likely be totaled however this had not been confirmed. A police report was filed. The contact received emotional distress, cuts, and bruising to their hands. arms and forehead. The contact also suffered from back pain. The contact's wife sat in the rear on the driver's side and received emotional distress, trouble breathing, bruising on their face, and bleeding in the mouth. Their wife also received neck, back, and head pain. The contact stated that their wife ended up falling to the floor of the vehicle as a result of the crash. The contact's son sat in the rear on the passenger's side and received emotional distress, and back and neck pain. All persons received medical attention on-site, such as cleaning the wounds and icing any bruising. They were advised to seek additional care, however, have not been able to do so as of yet. The crash caused damage to the wall and flooring structures, electricity, and water systems in the home. The vehicle had not been taken to the dealer. The cause of the failure had not been determined. The manufacturer was not made aware of the failure. The approximate failure mileage was 60,000.

NHTSA ODI 11559471

The hood (frunk) lid disengaged while driving at highway speed and obstructed the windshield. I had to make an emergency exit. The car did not indicate that the latch was released and it did not slow as the manufacturer claims will occur with this problem. I was not notified of the known recall for this defect. As of now, Tesla collision is not taking responsibility and sent me to a third party for repair of the hood.

NHTSA ODI 11555550

Driving my car and it completely gives out in the middle of traffic without any warning or alter almost causing an accident. When asked about the absence of alert they said I may or may not get one and I should be lucky it just cut off (randomly in traffic mind you) because if it didn’t it would’ve burst into flames. Being the Rear Drive Unit is the second most important part of the vehicle an alert should be given 100% of the time as no alert could cause injury to myself or other drivers. This means there are other Tesla drivers out there with a probable chance of their randomly car stopping without any control of the vehicle endangering lives. This oddly happens 60 days outside my 8 year warranty when I haven’t any issues at all and receive alerts for everything down to my fob key being low on battery. In addition the whole time they were just trying to convince to get a new one because they just happen to be running a limited time promo that I can transfer my free supercharging to a new vehicle if I purchased. A lot of people have reported (down to the day) of their car dying suddenly after warranty but no avail Tesla says they won’t goodwill repair my vehicle although I could’ve died or been seriously injured.

NHTSA ODI 11554911

1)MCU1 flash memory failure in production from 2012 to 2018, part is available, but would require downing the car to remove/replace. 2)The symptoms of this failure include the loss of indicated gear state and reduced driver visibility from the loss of rearview camera, defrost/defog and exterior signal lighting which increases the risk of an accident. Driver display is black or booting up slowly during this time and the car can be put into gear and driven prior to the display showing DNR gear state making it a safety risk to anyone walking near the vehicle if it was accidently put into gear. 3)Issue was confirmed by Tesla and was told an update to MCU2 hardware at $2250 was needed at the customer (my) expense. The vehicle was under a full Tesla warranty, so I refused and asked them to fix this issue. Tesla Service cleared/freed up some memory but said the issue would return unless I paid to update to MCU2 hardware. The issue has returned as they stated. 4)Yes, by Tesla Service and Tesla Engineering. Both confirmed that this was a known issue with the MCU1 hardware in production from 2012 to 2018 and recommended that I (the customer) update the vehicle to MCU2 hardware for $2250. 5)There are no warning lamps or messages to inform the operator of an issue. Only the black driver display, but that doesn’t prevent the operator from putting the vehicle in gear. The symptoms start with slow driver display boot times and progressively get worse over time losing the rearview camera, defrost/defog and exterior lighting controls. The display lag becomes enough to be able to accidently put the car in drive or reverse without displaying indicated gear state on the dash making it a safety risk to anyone walking near the car.

NHTSA ODI 11552280

The driver side screen and the central touch screen developed bubbles with multiple air fluid lines and bubbles. With the sun shining in from the side or rear of the vehicle, it made the screens nearly impossible to read. This created very unsafe driving conditions, as the driver was not able to see critical information from speed, dash board warnings, rear camera view and vital air conditioning functions such as defrost/defog. This was noticed within 1-2 days of having the recall repair for the VCM to upgrade 8GB eMMC. The Tesla Repair Center said the two events were not related. Ultimately, I was left to replace both screen through and infotainment system upgrade costing $2250.00.

NHTSA ODI 11551699

The contact owns a 2015 Tesla Model S. The contact stated that the air bag warning light was illuminated. The vehicle was taken to the local dealer, where it was diagnosed that there was a fault in the seat. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was 138,000.

NHTSA ODI 11550775

Front passenger door randomly opens on it's own. Usually vehicle is parked but has happened at low speeds (under 30 mph). Advised it's the door handle which has been "fixed" twice before while under warranty. Tesla will no longer fix without charging (warranty expired). If it's the door handle or the door this needs to be a recall issue for Tesla to fix. Please recall! Data below is for most recent occurrence. This has happened at least 3 times this calendar year (2023).

NHTSA ODI 11550635

FOR THE SECOND TIME IN 1 YEAR BOTH MY FRONT SUSPENSION HAVE BROKEN OFF WHILE BACKING UP.LAST YEAR WAS MY PASSENGER SIDE TIRE JUST THIS WEEK MY DRIVERS SIDETIRE JUST FALLING OFF FROM BALL JOINTS. TESLA CONTINUES EMPHAZING IIMPACTED WITH SOMETHING AND THEY WOULD NOT FIX THE BROKEN JOINT, THEY HAVE REFERRED ME TO A BODY SHOP THAT I DISAGREE DUE TO THE FACT THAT IT DOES NOT HAVE ANY BODY NOR STRUCTURAL DAMAGE JUST THE POOR SUSPENSION AND BALL JOINTS THAT ARE ISTALLED IN TESLAS. SOMEDAY SOMEONE IS GOING TO GET HURT WHILE DRIVING AT AVG SPEED FROM THESE FAULTY PARTS. THANK YOU,

NHTSA ODI 11548824

Tesla Model S began making clunking/grinding noise when reversing out of a driveway with the wheel fully turned. It turned out that the front left and right fore links have failed prematurely and caused the front wheels to rub on the wheel arch/fender. No potholes were ever hit to cause the damage. Car needed replacement parts totaling $979. A wheel alignment was also needed. Car only has 97,000 miles.

NHTSA ODI 11546092