What 995 owners told NHTSA about the 2015 Ford Fusion Energi

The contact owns a 2015 Ford Fusion. The contact stated while driving at various speeds, the vehicle shuddered and there was white smoke coming from the exhaust pipes. The check engine warning light was illuminated. The vehicle was taken to a local dealer where it was diagnosed that there was a coolant leak into the engine and that the engine needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The vehicle was taken to a local independent mechanic where it was diagnosed that the ignition coils and spark plugs needed to be replaced. The vehicle was repaired but the failure reoccurred. The vehicle was taken back to the local dealer where it was diagnosed and determined that the engine needed to be replaced again. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 86,000.

NHTSA ODI 11606990

NO WARNING LIGHTS PRIOR TO THE PROBLEM. THE CAR WAS DIAGNOSED BY A FORD DEALERSHIP. THE ENGINE NEEDS TO BE REPLACED DUE TO COOLANT GETTING IN THE CYLINDER. THERE IS A TSB ABOUT THIS ISSUE. IT IS A KNOWN PROBLEM FOR THIS CAR. NOW FORD IS OFFERING NO ASSISTANCE IN FIXING THE PROBLEM.

NHTSA ODI 11598377

Prior to leaving for a weekend trip, we filled our 2015 Ford Fusion with engine coolant, as it was low. After returning from the trip, we started the care and noticed some white smoke coming from the tail pipe. While traveling around 20mph, the check engine light on the dash began to flash, and the car began to shake violently. We pulled over, and identified that the engine coolant was empty. We stopped at a gas station to fill it up. Upon returning home, we scheduled an appointment with our independent mechanic, to check for a coolant leak. He was able to recreate the white smoke, after noticing that the engine coolant was empty again. He filled it back up, and 24 hours later, the coolant was empty, despite the car not being driven. He advised that there is a possible leak, and he would pressure test it. After testing it, he confirmed that there is no leak in the coolant lines, however, there is a suspected leak within the engine.

NHTSA ODI 11593681

The dealer car Mariano motors LLC sold me the car, sold me it with a fake mileage. May you found below the report Vin history about it.

NHTSA ODI 11589488

The contact owns a 2015 Ford Fusion. The contact stated that while driving at an undisclosed speed, the vehicle misfired, and the check engine warning light illuminated. In addition, the engine seized. The contact restarted the vehicle, and the vehicle was driven to the dealer. The contact stated that while driving to the dealer, the vehicle was idling roughly and shaking. The vehicle was diagnosed with engine failure due to coolant intrusion in cylinder #3 and the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and the contact was advised to report the failure to the NHTSA Hotline. The failure mileage was approximately 95,380.

NHTSA ODI 11589359

I noticed the coolant level keeps getting low. There was a large amount of white smoke coming from the exhaust. It sounds like water in the dash. Now the car is barely drivable. No warning lights have come on.

NHTSA ODI 11589055

Spent savings on my kid’s car. Now Needs New Engine I bought my kid a 2015 For Fusion from my best friend. It was under 100k miles. I purchased it in December. She had checked out, regular oil changes. She never had issues aside from the brake light. I paid $8000. With tax, tag, title and insurance start, it was over $9000 We take it in January took to my mechanic whom I have been using almost 20 years, very reliable and honest, for oil change and to fix the wiring of the brake light. That cost a few hundred. March the AC went out. That was about $1400. Then took in for next oil change and had to get rear brakes done, which was prepared for that one, it was time. That was a few hundred. Then the car starts shaking, take it back, they replace a coil pk and some other stuff. That was almost $300. I am almost $13000 in, it has taken my emergency savings. Breaks down again, told no compression in cylinder three. After he takes it a part, the piston is burnt up and has caused damage to the cylinder. It needs a new engine. I have to order the engine, which is $2700 to $3100 and my mechanic is gonna do it for $1800, which includes the additional parts like timing belt. I talked to ford as everyone I talk to say it is super rare to have to replace the engine under 100k miles. My mechanic said he read up on this car and the 1.5/6 turbo engines have a tendency to burn up. I think Ford should be responsible for this obvious defect. Not sure how to go about it. Ford told me that I have to have it looked at by the Ford dealership. The dealership said they could run a diagnostics & see if Ford will do anything but I have to bring them the car put back together. It took my mechanic 6 hours to break it down. He said he would have to charge me if he had to put back together. I dont know what to do. My Reddit Post has tons of similar comments: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11589181

1. The Ford dealership in Glendale, CA refused to do the brake pedal recall, but it shows as complete. The car was bought at this dealership and never had work done to the brake pedal. (NHTSA CAMPAIGN ID: 23V162000). 2. The car burns oil way quicker than it indicates. This has happened twice to me now where I had to replace the entire engine because I completely ran out of oil before I was due for a change. I check my oil religiously after that because there are no signs of leakage. I checked my oil [XXX] after having my oil changed on [XXX] and its bone dry I have only driven under 3000 miles. I still have over 2000 miles until im suppose to change my oil and its only been 2 months. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11584976

The contact owns a 2015 Ford Fusion. The contact stated while driving 20 MPH, the vehicle began to hesitate upon depression of the accelerator pedal with the check engine warning light illuminated. The contact initially drove the vehicle home and was later able to drive the vehicle to a local dealer. The contact was informed by the dealer that there was a crack in the engine cylinder short block and that the engine needed to be replaced. The manufacturer was notified of the failure. The vehicle had been repaired. The failure mileage was approximately 35,000.

NHTSA ODI 11584461

I brought a 2015 Ford Fusion and the airbags was missing as well as unrepairable overheating issues in the engine. I replaced the whole cooling system and the reason for overheating still can’t be determined. I brought the car for $5000 and had $3000 of work done and it is still not drivable. The dealer refused to fix it or give a refund. I still have not been able to drive the car.

NHTSA ODI 11584252

The contact owns a 2015 Ford Fusion. The contact received notification of NHTSA Campaign Number: 23V162000 (Service Brakes, Hydraulic). The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was diagnosed by an independent mechanic. The contact was notified of a misfire in cylinder #3. The contact was informed that the ignition coils and spark plugs needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline. The failure mileage was approximately 105,000.

NHTSA ODI 11580904

My vehicle began having low coolant, smoking from tail pipe, running erratically, and numerous codes including ( P-300 codes). My only transportation and before I made it home the engine turned off completely and did not crank or turn over at all.. I felt the engine was about to catch on fire and so I got out and called family member for a tow and ride home. My car has been sitting in the driveway for at least 2 months. Im a veteran, and making it to doctors appointments is a big issue.

NHTSA ODI 11578823

This car has cut off (lose power)twice while driving. Crank back up fine . It’s definitely a hazard if your on the interstate.

NHTSA ODI 11574606

My 2015 Ford Fusion 1.5L Ecoboost has exhibited behaviors that are reflected in TSB 22-2229 or the most updated version of this TSB. Ever since I purchased the vehicle in January 2023, I have had to refill the coolant reservoir more than 5 times, and have had blueish-white smoke billow from the exhaust. Just today, February 12, 2024, when leaving my house, upon acceleration, the same tinted smoke was expelled from my exhaust, leaving a cloud in two different spots in my neighborhood. And when I left work later this evening, I had to refill my coolant AGAIN because the reservoir was empty! If Ford knows this is an issue, why has no recall happened?

NHTSA ODI 11571527

We notice antifreeze was disappearing at a very fast rate without a sign of a leak found out it was leaking in the engine

NHTSA ODI 11570483

Coolant intrusion into cylinders of engine. Coolant leak into the cylinders can lead to corrosion, misfires, engine failure, and even potential car fires. Local ford mechanic confirmed thus was the issue and that he's personally seen SEVERAL others. No warning lights

NHTSA ODI 11568890

The contact owns a 2015 Ford Fusion. The contact stated that while driving on a highway at unknown speeds, the vehicle lost motive power and stalled. The contact activated the hazard lights and veered to the side of the road. While the contact’s wife was reversing, the vehicle began to drive roughly and stalled. Upon accelerating from a stop light, the vehicle stalled. The check engine warning light was illuminated. The contact's son inspected the vehicle and received codes for low fuel pressure. The vehicle was taken to an independent mechanic, who informed him that there was low fuel pressure and that the fuel pump and fuel sensor needed to be replaced. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The vehicle was not repaired. The manufacturer was contacted and opened a case and referred the contact to the NHTSA Hotline. The failure mileage was approximately 39,000.

NHTSA ODI 11563781

The contact owns a 2015 Ford Fusion. The contact stated while driving 60 MPH, the vehicle decelerated independently and started jerking. The contact stated that the vehicle failed to exceed 30 MPH while depressing the accelerator pedal. The check engine warning light was illuminated. The contact stated that several unknown repairs were performed on the vehicle regarding the failure; however, the failure persisted. The vehicle was towed to an independent mechanic to be diagnosed. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 160,000.

NHTSA ODI 11563566

The vehicle exhibited zero heat when driving to work. It was operating roughly with misfiring occurring. Significant exhaust smoke was emitted during this time, enough to obscure vision in the neighborhood. I brought the vehicle to a repair facility, where they diagnosed it as extremely low on coolant, the probable cause of the lack of heat. A malfunction indicator light signified a misfire per the repair facility. They performed a pressure test on the coolant system, which held overnight. Based on those diagnostic results, they opted to replace the spark plugs. This did not resolve the issues. I contacted the dealership to inquire about further repair options, but they indicated no assistance was available after reviewing the vehicle's VIN. The vehicle lost all power while driving on public roads, placing myself and others in jeopardy.

NHTSA ODI 11563252

Previously, about 5-6 times the car experienced sputtering and then stalling shortly after a warm engine restart. After 2 tries, the car would continue running. No check engine. No codes stored. Final time (before a scheduled shop visit) it stalled on a busy 4-lane road at rush hour and would not restart. Wife managed to manuever into the middle turn lane. Would not restart. Car displayed (unhelpfully) to check the owners manual. Towed to Firestone who found bad spark plugs (in particular cylinder 3) showing coolant leakage. Firestone seemed to be aware of the systemic issues (said replacing plugs was not solving the root problem, but they don't do engine replacements. Estimated that the car might run correctly for maybe a year. Car stalled again 3 days later). Coolant level was low. My experience seems similar to many others (ie., 2013-19 engine coolant leak). Car at dealership.

NHTSA ODI 11563334

Engine Coolant Overheating Warning.keeps coming on. Engine coolant sensor 1 code amd Cylinders 1 and 2 misfiring codes on reader. Having to replace coolant every couple days. Afraid engine will be damaged and possibly catch fire.

NHTSA ODI 11561911

Engine blew up on highway, No warning codes. 38k miles. From dealership report/ found coolant low and entering #2 cylinder. Found coolant in oil. Recommended replacement of engine.

NHTSA ODI 11560439

The contact owns a 2015 Ford Fusion. The contact stated while driving 45 MPH, the vehicle lost motive power. The accelerator pedal was depressed to the floorboard, but the vehicle failed to accelerate. The engine overheating and engine power failure warning light was illuminated. The vehicle was towed back to the residence. An independent mechanic was able to diagnose the vehicle. The contact was informed that the failure was due to coolant intrusion into the engine cylinder. The manufacturer was made aware of the failure and informed the contact that the vehicle was not under recall. The failure mileage was approximately 120,000.

NHTSA ODI 11554228

The contact owns a 2015 Ford Focus. The contact stated while driving 65 MPH, the vehicle lost all power and independently shifted into park. The Hill Assist warning light was illuminated. The vehicle was taken to a dealer to be diagnosed. The contact was informed that the failure was due to the brake bumper not being installed. The vehicle had been repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 123,000.

NHTSA ODI 11553979

2015 Fusion with 1.5t ecoboost only 57,700 miles on it. Engine is bad. Coolant got into Cylinder heads. Ford is calling it coolant intrusion. Never heard of repairing an engine with low miles. Repair quote is $7,500. I guess Ford extended powertrain warranty on 2017 and newer to 150k 10 years. While my 17 year old son has to figure out how to pay for this. Ford customer care had nothing to offer, not even cover parts. I guess there’s a class action lawsuit filed.

NHTSA ODI 11553578