What 89 owners told NHTSA about the 2024 Ford Bronco Sport Later Release

The contact owns a 2024 Ford Bronco Sport equipped with Continental Tires, Tire Line: Cross Contact, Tire Size: 225/65R/17, and DOT Number: [XXX] . The contact stated that while driving at approximately 70 MPH, the contact heard an abnormally loud sound coming from the rear end of the vehicle, and the contact noticed that the rear passenger's side tire had sustained a blowout. Upon inspection, it was discovered that the tread of the tire had separated. The dealer was contacted. The vehicle was not diagnosed or repaired. The tire was original equipment. The tire was not replaced. The manufacturer was notified of the failure. The vehicle failure mileage was 8,000. The tire failure mileage was 8,000. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11677823

There is a recall for the fuel injectors that is a serious issue and can cause the engine to catch fire but there is no fix and I am afraid to drive my car.

NHTSA ODI 11677406

Chattering/screeching from right side of the car. Near tires. Took it in and showed example to technician and he heard it. Comes when turning right or backing up right slowly. They discovered it was the rear differential unit and it will be in the shop for 1-2 weeks.

NHTSA ODI 11676989

I have cut my arm two times on the door lock while exiting the vehicle. The door lock sticks out and the point is very sharp. I have blood thinner issues and it could cause severe problems. It occurs when the door cannot be opened all the way and you turn to exit. This needs to be rounded off and the flashing from casting the part needs to be sanded off

NHTSA ODI 11675044

The rear quarter panel glass on the vehicle's passenger side cracked. This is consistent with Recall Reference Number: 24S10 in which the adhesion of the glass is known to fail.

NHTSA ODI 11674608

The contact owns a 2024 Ford Bronco Sport. The contact stated that while the vehicle was parked outside, the front windshield cracked. The front windshield had a long horizontal crack. There was no warning light illuminated. Upon inspection, the crack had started from the inside of the windshield. The vehicle was taken to the dealer where it was inspected. The contact was informed that the windshield had cracked due to stress from sun exposure. The vehicle was not yet repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 3,500.

NHTSA ODI 11673709

The Powertrain of this Ford Bronco Sport (2024) with only 12,000 miles on it malfunctioned while the driver was on a major highway. No control over gears, engine power, etc. Had to pull over in heavy traffic. Fortunately there was a shoulder, or this would have been a major safety risk for the driver and other vehicles and would likely have resulted in an accident. Apparently, this malfunction is related to battery issues as well and can affect the emergency caution flashers. The vehicle was inspected by Ford after being towed to a local dealership and was told that this was part of a recall on other Ford Broncos. A few days later, was told that Ford dealership was replacing the transmission and other parts.

NHTSA ODI 11672731

The vehicle was bought brand new in February of this year, 2025. Was bought and has been driven by my daughter who turned [XXX] this year. She went to camp and the vehicle sat behind the house till she got back. the vehicle and front windshield face west and is exposed to the summer sun from 11:30 till 8pm. When she got back and went to drive the car on [XXX], there was a large stress crack in the middle of the windshield. (will attach pictures if possible with this online form). I had my neighbor check his security camera to see if anyone had vandalized the vehicle or if there had been any large object fall on the vehicle. after reviewing his recorded video, we both saw that no one touched the vehicle and that nothing fell on the windshield during the time it sat. I contacted Ford Motor Co. and they instructed me to take it to the dealership and have them take a look and then submit a claim if they thought it was a stress crack from the sun. I took the vehicle in to the dealership on June 26, 2025 and was told I would hear updates over the next few days. Over a week went by and I had to call the service dept at Wyatt Johnson Ford in Nashville. The Assistant service manager stated that Ford Warranty was denying the claim and stated that something else must have caused the crack. The Assistant Manager told me that the technician had written that they believed it was a stress crack from sun exposure and had submitted photos that backed up that claim. Also, on the work order, the Assistant Manager also wrote that it was a stress crack from sun exposure. There is a deep, horizontal crack in the middle of the windshield that has no origination marks or indentations which one would expect from the way that Ford Motor Warranty is denying the claim. I have asked the Assistant Manager to resubmit the claim and I sent him the photos I had taken as soon as it was first noticed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11672335

I believe the transmission has an issue. The car was started and it quickly went into reverse and sped up trapping my wife between the door and a tree as she was exiting the vehicle to swap seats for me to drive. No known warnings were issued by the vehicle prior to the incident on 6/7/2025. The previous recall for the BCM & PCM was completed on 2/27/2025 by our local Ford dealer

NHTSA ODI 11665543

The contact owns a 2024 Ford Bronco. The contact stated while driving at an undisclosed speed, the contact noticed a burning odor in the interior of the vehicle. The contact stated an error message indicated service 4WD was displayed. In addition, the contact stated that when the vehicle was parked in the garage, the contact noticed a burning odor on the exterior of the vehicle. The vehicle was taken to the dealer, however the failure was not duplicated. The dealer performed an oil change. The contact stated that seven days later, the failure occurred. The contact stated while driving at an undisclosed speed, the contact noticed fire coming from underneath the hood. The contact and her daughter were occupants of the vehicle. The contact stopped and parked the vehicle. The contact and her daughter exited the vehicle. No injuries were sustained. The vehicle was towed to the dealer, which was the dealer that performed the diagnostic test and the oil change the week prior to the failure. The contact received documentation which provided several unknown parts related to the power train and electrical wiring that were replaced. The contact stated that no official failure diagnostics were provided. The vehicle manufacturer was not made aware of the failure. The failure mileage was approximately 18,000.

NHTSA ODI 11665096

My backup camera one two separate occasions has not operated properly. First time it never showed a vehicle had come up behind me. Didn’t go off with any notice. I backed into a car. Second time a man with a cart walk behind as I was backing out no notice. There is a recall on review camera but not on my vin.

NHTSA ODI 11663968

The Heritage edition of the Bronco Sport has a piece white trim on the dashboard that causes a very distracting reflection on the windshield directly in the driver's line of sight. I feel there should be a recall for this piece of trim — replacing it with the regular dark strip used on the other Bronco Sport editions. Thank you for your consideration!

NHTSA ODI 11663154

The entire Advanced Drive Assistants Systems only works when it feels like it. Thankfully I haven't had any accidents yet..., but I have come very close to it three times. Especially when the lane system went down, it almost sent me into the car next to me.

NHTSA ODI 11660856

I was driving down the highway, and my moonroof exploded. I thought something had exploded or someone had shot at me. No other cars were around me that could have caused something to pop up and hit the roof. I did take it to the dealership service where photos were taken and submitted for a possible claim on the warranty. I only have about 2000 miles on the vehicle. My first payment isn't even due yet. Ford warranty declined the claim. It looked like it exploded upwards leading me to think this was an installation or material issue. Glass that exploded out flew off the roof of the vehicle scratching it as it dragged along. This could have hit another driver if one had been following behind me. I am currently awaiting a callback from the insurance adjuster.

NHTSA ODI 11660926

The contact owns a 2024 Ford Bronco Sport. The contact stated that the engine knock sensor and the oil pressure sensor failure warning lights were illuminated; however, the vehicle had not displayed any failures. The vehicle was taken to the dealer who diagnosed the vehicle and determined that the wires underneath the vehicle were defective due to bite marks. The contact stated that after the wires were repaired, the contact attempted to start the vehicle, but the vehicle failed to start. The vehicle was towed back to the dealer who determined that there were bite marks on the wires again. The contact was informed that the insulation on the wires were soy-based, and squirrels were chewing on the insulation. The wires were replaced again. The manufacturer was not informed of the failure. The failure mileage was approximately 6,031.

NHTSA ODI 11659536

The contact owns a 2024 Ford Bronco Sport. The contact stated that while attempting to start the vehicle, the vehicle failed to start. The vehicle was towed to the dealer, and it was determined that there were bite marks on the electrical wires under the vehicle. The contact was informed that the insulation of the wires underneath the vehicle were soy-based and was being chewed on by squirrels. The wires were replaced. The manufacturer was not informed of the failure. The failure mileage was unknown.

NHTSA ODI 11659538

The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving 75 MPH, the vehicle started to lose power. The WRENCH symbol warning light was illuminated with a message of a failure with the power train displayed. The vehicle was taken to a dealer however, the dealer was unable to determine the cause of the failure. The dealer replaced the knock sensors, and a software update was performed. The vehicle was repaired; however, the failure persisted while driving for long distances. On another occasion, while driving from State to State, the wrench symbol warning light illuminated with the power train failure message displayed. The contact also received a notification on his cellphone. The vehicle was repaired by another dealer; however, the contact and the dealer expected that the failure could recur. The manufacturer was made aware of the failure. The failure mileage was approximately 4,000.

NHTSA ODI 11654952

While driving on the freeway, my Ford's sunroof spontaneously shattered. There were no vehicles in front of me, I live in San Diego County and the weather was in the mid-60's and I did not have my air on. It sounded like an explosion or gunshot. I immediately pulled off on to the shoulder and saw the shattered sunroof, and since I was about to exit to my house, I continued home and called the California Highway Patrol to report a potential gunshot to my vehicle. However, when the office arrived, he believed it was an implosion from the inside of the vehicle outward. This did appear to be the correct assessment as there was no glass inside the vehicle (I had seen glass fragments falling around the outside of my vehicle and in front of my windshield at the time of the explosive sound). Also, the glass was bent out towards the top of the vehicle consistent with an inside to outside breakage. I took it to my local Ford dealership and Ford has accepted responsibility for the defect and will replace my damaged sunroof at their cost.

NHTSA ODI 11655079

The windshield on this vehicle is faulty. On online forms, others have commented on the same thing I am experiencing: the integrity of this windshield is so weak that within a couple months (sometimes just a few days) of having the vehicle, you can get multiple chips or cracks. On my last chip, I was driving on a Michigan highway at least 30 yards from other vehicles when something chipped my windshield. I've had the windshield chip while going 65mph on the high way, and also while my vehicle was at a standstill at a red light and the car in front of me pulled away quickly, kicking up debris. People often comment that they cannot afford to constantly keep up with the unending number of repairs needed to fix the windshield. As a result, they're driving with reduced visibility which impacts all drivers on the road. ADAS is built into the windshield- if cracks/chips occur in this area, the ADAS can become compromised. The windshield also contributes to the strength of the vehicle in rollovers- lack of stuctural integrtiy due to cracks/chips impacts that. Being an SUV that sits higher, the Bronco Sport is more prone to rollovers that lower sitting vehicles. Because the cost of replacing the windshield through Ford is so high (over $1000) many opt not to replace it or use a non OEM, aftermarket windshield which might not work as well with safety systems. This issue has been inspected by a Safelite auto glass technician - he remarked that this is extremely common with the Bronco Sport, this vehicle is one of the most common models he repairs. This component is available for inspection upon request.

NHTSA ODI 11655123

I Was in Reverse backing out and stopped with the brake and rolled the gear dial to drive until foot off brake and it stayed stuck in reverse and I moved backwards and hit a car behind me. I braked again and looked to make sure I was in drive, And I was. Then, i took my foot off thee brake and it moved forward. Also I notice a big delay in drive after having brake applied. I think the gears are sticking. Or even a 2-4 second delay to switch from gear to gear.

NHTSA ODI 11652689

The steering is temporarily disabled when the vehicle is in the auto off/fuel saver mode. I had an approaching EMS vehicle that I was almost struck by because my vehicle was off due to that feature. The steering wheel was not responsive.

NHTSA ODI 11652400

I’d like to open a customer concern case. While I was driving on the freeway on, my gas tank was punctured after hitting debris in the road. It was a standard highway situation—not off-roading or anything extreme. The fact that the gas tank was damaged to the point of leaking or requiring repair is very concerning. It was a very large rupture. I believe the underbody protection may not be adequate, and I’m worried this could be a design or safety issue. I’ve taken photos and have a repair estimate. It was a very dangerous situation as one spark from heat could have sent my brand new Bronco sport into flames. This all happened on the 5 freeway on the grapevine in California. I consider myself very lucky

NHTSA ODI 11650914

When the car has been driven for more than 20 minutes it has erratic shifting issues shifting up or down. It is most notable when in stop and go traffic. Four times it has given me a wrench on the dash cluster for Powertrain Malfunction/Reduced Power. At the time it suggests to contact a dealer. I pull over as soon as I can, shut the vehicle off, and restarted and the wrench goes away. It will then drive normal again. It has happened on 8/25/24, 10/5/24, and twice on 3/22/25.

NHTSA ODI 11650005

Auto start / stop feature stopped working after recall 24S24. Took to dealership where battery was diagnosed at 57%. Had no indication battery was failing. Recall reprogram did not resolve issue.

NHTSA ODI 11647590

The contact owns a 2024 Ford Bronco Sport. The contact stated that while his girlfriend was remotely starting the vehicle, the vehicle started rolling out of the garage independently. The vehicle came to a complete stop after crashing into another that was a vehicle parked in the driveway. The vehicle was unoccupied at the time of the rollaway. The air bags did not deploy. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was unknown.

NHTSA ODI 11646038