Dec 11, 2025Suspension
[XXX] Problem: Multiple tire blowouts causing safety hazards and air-suspension damage Complaint Summary: My 2024 BMW i7 has experienced multiple tire blowouts, including the most recent , two within days of each other (12/8/2025 and 12/10/2025). On 12/8/2025, BMW replaced the right rear tire and advised me that the vehicle was safe to drive. Two days later, the left rear tire suffered the same sudden failure, requiring another tow. These failures occurred during normal driving and immediately after BMW dealership inspection and clearance. In addition to these recent events, earlier blowouts on this vehicle have already caused damage to the air-suspension system, requiring repairs. This indicates the issue is not normal tire wear but a recurring safety defect involving the vehicle’s weight, load distribution, tire load rating, or compatibility with the i7’s unusually high curb weight. The repeated failures and resulting suspension damage raise concerns about a broader defect in the design, load-bearing capability, or inspection procedures for this model. This vehicle is unsafe to operate, and the recurring blowouts place my family and other motorists at risk. I am requesting that NHTSA investigate whether the BMW i7 has a systemic safety issue related to tire integrity, load capacity, or suspension stress under normal driving conditions. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI 11704466
Dec 11, 2024Suspension
On November 9, 2024 while driving the vehicle in light traffic on the 405 southbound between the 101 and the 10 freeways, the right front of the vehicle made a cluck noise. There were no obsticales on the freeway and no other vehicle was involved. Shorthly thereafter, the vehicle made another loud clunk noise from the right front of the vehicle. I exited the 405 freeway and turned right. Within a mile, the right front suspension totally collapsed causing the car to careen left. On the street I was on, there is a center median with a curb. the car rode the curb for several feet and the left front end of the vehicles suspension collapsed. The car came to a halt and was towed to the BMW dealer where I leased the car. The car computer said chassis function restricted. Fortunately there were no other vehicles involved since the car was no longer drivable after the catastrophic suspensinon collapse. It should also be noted that for the first 3 months after leasing this vehicle, the computer did not recognize the keys or fobs (being locked out of the car consistently) and after numberous attempts to fix the matter, BMW had the vehicle for over 6 weeks. It is evident that the i7 EDrive 50 has serious safety issues that may be related to its computer system. These two issues should be looked at. Had the suspension collapsed on the freeway the car most likely would have been in a serious collision.
NHTSA ODI 11630137
Mar 20, 2024Suspension
Last week while driving, one of the front corners level suddenly went down in the middle of the road. Car was towed to the dealership. After it was inspected by BMW dealership I was informed that there is a suspension damage and one tire rim damage " due to impact" and either the car hit something or had pothole incident. I did not run or hit any object and did not drive over major potholes. So the estimate for repair of the right front air spring strut, graphed alignment and right front rim replacement was for 8200$. The car is 3 months old and top tier BMW 7 series. I used to drive 540 just before I got this new 7 series, and i had it for almost 5 years , had been through different potholes, different quality roads, had multiple issues with run flat tires but never had an issue with the suspension. Should I question the quality of the car and parts being used?
NHTSA ODI 11578380