What 41 owners told NHTSA about the 2023 Volvo XC40 Recharge Twin

I went through a car wash and then pulled into the first parking spot near the vacuum cleaners. As I was braking and coming to a stop, the car suddenly lurched forward and accelerated on its own. Despite pressing the brake pedal multiple times, the car did not stop until it went about 15ft. To avoid hitting the building wall directly in front of me, I swerved to the left. The car collided with the metal pole supporting the vacuum cleaner structure, causing significant damage to the entire side of the vehicle, and also clipped the corner of the building on the right as it went through the area. There were no warning lights, messages, or other indications of an issue before the incident. I have videos of the incident from the car wash. -The issue involves unintended acceleration, potentially related to the accelerator pedal sensor (APS), throttle control system, or braking system. It may also be electrical, as similar issues in 2021 and 2022 Volvo XC40 Recharge vehicles were reported due to water damage and corrosion in the cable harness, leading to unintended APS signals. The vehicle is available for inspection upon request. -The vehicle suddenly accelerated without input causing a collision. To avoid hitting a building wall in front of me, I swerved to the left, and the car struck the metal pole supporting the vacuum cleaner structure. The impact caused significant damage to the side of the car and clipped the corner of the building as well. This incident could have resulted in severe injury or damage had anyone been nearby or if the car had collided directly with the building (which held the car wash electrical panel). As it stands I have a stiff neck and some PTSD. -No, the problem has not yet been reproduced or confirmed by a dealer or service center. It's at the collision center. -No, the vehicle has not yet been inspected by the manufacturer, police, insurance, etc. -No warning lamps, messages, or other symptoms appeared before/during/after the incident.

NHTSA ODI 11629892

While driving, car suddenly stoped and all electrical functions stoped working. Could not even turn on hazard warning flashers. Very lucky for not being rear ended.

NHTSA ODI 11618188

The contact owns a 2023 Volvo XC40. The contact stated that while driving at various speeds, the message "Do Not Drive - Stop Immediately" message was displayed on the instrument panel. The vehicle was taken to the dealer where the contact was informed that the START/STOP feature was inoperable and was the cause of the failure. The dealer attempted to recharge the START/STOP battery; however, the battery failed to hold a charge. The dealer then decided to replace the main battery but that repair also failed to correct the failure. The vehicle remained in the possession of the dealer unrepaired. The manufacturer was notified of the failure but offered no assistance. The failure mileage was 4,000.

NHTSA ODI 11614296

Backup camera frequently flickers between video stream and black screen, creating a dangerous situation while backing up. Display screen also frequently displays message sharing camera is not available when shifting into reverse. After multiple trips to Volvo dealership they state the problem is common but nothing they can do about it.

NHTSA ODI 11595667

Describe what happened: While driving my Volvo, both right side tires simultaneously went flat on a deserted road. I was traveling with my [XXX] daughter, who was hungry and tired, making this situation extremely stressful and unsafe. There were no warning lamps or messages indicating any issues before the tires went flat. What component or system failed or malfunctioned, and is it available for inspection upon request? The GPS navigation system failed to report an accurate location to Volvo Roadside Assistance. Yes, the GPS navigation system is available for inspection upon request. How was your safety or the safety of others put at risk? Our safety was severely compromised as we were stranded on a deserted road with no immediate help available. I had to drive on flat tires to find assistance, which could have caused further damage to the vehicle and posed additional risks. Has the problem been reproduced or confirmed by a dealer or independent service center? No, the problem has not been reproduced or confirmed by a dealer or independent service center. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives, or others? No, the vehicle or component has not been inspected by the manufacturer, police, insurance representatives, or others. Were there any warning lamps, messages, or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning lamps, messages, or any other symptoms prior to the tires going flat. Additional Details: Despite being a loyal Volvo customer, the GPS location provided to the tow truck by Volvo Roadside Assistance was incorrect, and the tow truck never arrived. I had to drive on flat tires to find help and eventually flagged down a park service vehicle to get an address for roadside assistance. Additionally, Volvo wouldn't provide an Uber due to my phone's unstable connection, leaving us feeling completely abandoned. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11595208

Rear passenger door was unable to be opened via door handles either from inside or outside the vehicle which could trap occupant inside

NHTSA ODI 11584753

When traveling down a local and city road traveling at approximately 55 miles per hour, the vehicle is fine. But once I get on the highway and travel over 60 miles per hour (approximately driving 70 miles per hour), there is a horrible click that engages in the steering wheel at around approximately 1° angle (it turns right barely when it happens). While driving in either lane, the steering wheel will automatically lock up and turn the vehicle right. When this happens, you can legitimately feel it in the steering wheel. You have to then turn the steering wheel left in order for the click to disengage, but it causes the vehicle to turn sharply. This is unsafe and I feel it will eventually result in a car accident if this is not fixed. It is my daily drive and I feel 100% unsafe!

NHTSA ODI 11563210

The brake systems have failed repeatedly on this vehicle, and have been replaced by the manufacturer TWICE since purchase (April 28, 2023). Brakes continued to intermittently freeze or lose pressure, so car is now classified as a lemon. However, as we have waited months and months for the lemon process to complete, the transmission began to fail. At first, we had incidents of the car seeming to shift into neutral at speeds of 30-40 MPH. The car’s engine would rev and yet forward propulsion would become coasting. Lifting foot from accelerator and then putting fit back on would often result in the gear “catching” and the car lurching into gear. On the most recent and dangerous iteration of this transmission/engine problem, when merging onto an interstate and traveling at 45-50 MPH, I attempted to accelerate and merge. Instead of downshifting to give me more power, the car entered a seeming neutral state (both hands were on the wheel, indicator said I was in Drive). The engine revved and yet the car coasted. I was unable to pull into traffic, on a very short entrance ramp. I pulled my foot off the gas pedal, waited a second, and put it back on. The car lurched into gear and shot forward. We have stopped driving this car while awaiting Volvo’s agreed upon lemon law payout. The dealer will not fix the car, given its lemon status. The buyback company, Sedgwick, takes no responsibility. We are fortunate enough to be able to afford a new car while awaiting the payout. But had we not been able to, these transmission/engine problems could easily have caused an accident. No other person should be in danger from these cars. The service manager at our dealer states that they are in the process of multiple XC40 buybacks right now. Volvo has a problem and it is simply buying back these cars. I will list the date of the most aggregators transmission issue (the merging problem) below.

NHTSA ODI 11562233

The vehicle was driving on cruise control at 55 mph approaching an intersection with a stop sign. Attempted to brake to cancel the cruise control, but vehicle sped and continued gathering speed so that the driver lost any control over the speed. Frantic application of the brake did not have any effect on the speed. The vehicle shot across a south bound highway, collided with traffic signs in the center, crossed northbound lanes, jumped a four foot berm and landed in bushes where the air bags deployed.

NHTSA ODI 11555285

The contact owns a 2023 Volvo XC40 equipped with Pirelli Tires, Tire Line: Scorpion Zero, Tire Size: 235/45/R20, DOT Number: 1XB1H884J5022. The contact stated that the message "Low Air Pressure" was displayed. Upon inspection, it was discovered that the rear passenger’s side tire was flat. The vehicle was towed to the local dealer who replaced the tire. Later, while driving approximately 35 MPH, the front driver’s side tire had a blowout. The cause for the failures was not yet determined. The manufacturer was not notified of the failure. The failure mileage was 3,588.

NHTSA ODI 11552613

I am reporting 2 incidents for my 2023 Volvo XC40, both involving failure of brakes to engage. The 1st incident occurred on 26 August 2023. The 2nd incident occurred on 20 September 2023. A full description of both incidents, including 2 photos of the incident scenes, is attached. The 1st incident involved a collision with a Jersey wall and crosswalk signal activation sign. Repair of the resulting damage required replacement of a mirror assembly that was destroyed and some repainting.

NHTSA ODI 11550725

The contact owns a 2023 Volvo XC40. The contact stated that while her son was driving at various highway speeds, the brakes inadvertently activated, causing the vehicle to abruptly stop even though were no other vehicles or objects nearby. Additionally, the vehicle occasionally stalled and hesitated while accelerating. The contact also stated that the display screen occasionally became inoperable, and messages and safety warnings were not available to the driver. The vehicle was taken to the local dealer who was unable to duplicate the failure. The dealer had replaced unknown sensors, but the failure persisted. The manufacturer was not notified of the failure. The failure mileage was 13,000.

NHTSA ODI 11547353

The contact owns a 2023 Volvo XC40. The contact stated while driving 65 MPH, the Forward Collision Avoidance system activated without a vehicle nearby and the vehicle experienced phantom braking. The contact stated that the failure occurred on three separate occasions. The vehicle was taken to the dealer, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 6,500. The contact stated that they have experienced multiple failures with their vehicle.

NHTSA ODI 11526950

The contact owns a 2023 Volvo XC40. The contact stated that while driving at approximately 30 MPH, he was approaching a stop light when he depressed the brake pedal to stop the vehicle however, the brake pedal stiffened. The contact stated that he had to apply pressure to the brake pedal when suddenly the ESC warning light, the brake warning light, the ABS warning light, and another unknown warning lights were illuminated. The contact then stated that in the same instance, the RPMs inadvertently increased to 1000 without acceleration when he desperately pumped the brake pedal multiple times to stop the vehicle however, the vehicle started to decrease in speed as the vehicle proceeded through the red stop light. As a result, another vehicle crashed into the front end of the contact’s vehicle. The air bags did not deploy. The driver of the other vehicle sustained an unknown injury that required medical attention. A police report was filed. The contact’s vehicle was towed to the dealer however, the contact was uninformed of the diagnoses. The vehicle was repaired. The contact notified the manufacturer by email of the failure and to inquire of a recall and the contact was informed that the VIN was included in the manufacture recall R10217. The contact stated that he then received a recall notification of the NHTSA Campaign Number: 23V012000 (Service Brakes, Hydraulic). The failure mileage was approximately 300.

NHTSA ODI 11520580

The contact owns a 2023 Volvo XC40. The contact stated that the SOS button had malfunctioned and had caused several different calls to be made except for a call for roadside assistance. The contact contacted the dealer; however, the vehicle was not diagnosed. The vehicle had not been repaired. The manufacturer was made aware of the failure. The approximate failure mileage 700.

NHTSA ODI 11511962

We were notified by email of a computer update to our 2023 Volvo XC40 Recharge (it stated it would automatically download the update then ask us to initiate the installation). The next day I was charging the car. The car is programmed for 1 pedal driving. After disconnecting the charger, I got into the car, put my foot on the brake, and placed the car in reverse. When I released the brake, the car just took off in reverse. It should not have moved until I pushed on the accelerator. I am theorizing that the car was either in the middle of the download or had just finished the download portion of the update. This problem persisted after I put the car in Drive. I drove about 2 blocks and parked the car. After about 10 minutes I put the car in Drive and it returned to the 1 pedal drive mode and the computer screen in the car showed a message that the update was ready for installation. The car drove normally for 20 miles to our house. We installed the update after arriving home. My wife drove the car the following morning. She experienced no further problems.

NHTSA ODI 11496420