What 199 owners told NHTSA about the 2023 Hyundai Santa Fe Hybrid

The sunroof on my 2023 Santa Fe exploded.

NHTSA ODI 11698506

The vehicle's software was updated on Oct 21, 2025. The software has serious flaw. When driving on slight incline on the passing lane the vehicle will apply the brakes without warning. This has happened 3 times. At times, when vehicles were following me they also had to apply the brakes unexpectedly. Had they not applied their brakes, they would have rear ended me at highway speeds. I also recall that there were no vehicles either in front or to the right ahead of me when it occurred. Also there was a guardrail on the left side of the highway at the time. This did not occur with the previous installed software. Every time this happened, the vehicle was in cruise control and driver assist was ON to keep vehicle in the lane.

NHTSA ODI 11696870

The vehicle front brake disks are not compatible for this vehicle. The action of braking causes heating of the disks. The disks warp due to the heat. The result is when braking at highway speeds, the entire front end vibrates excessively. This is unsafe in wet or snowy conditions as this greatly decreases the braking efficiency. The first time this was observed the vehicle had 22,000 miles and the dealership machined the rotors. The second time it happened at vehicle mileage of 32,000. Once again the rotors were 'machined' by the dealership. The action of braking at highway speeds and the resulting front end vibrations is a troublesome event. If this occurs a third time, I will try to find and install non-Hyundai disks.

NHTSA ODI 11696871

Was driving at 10 MPH on highway car began to cut out run rough and produce an extremely pungent smell of gasoline.. then stalled.. vehicle serviced and low pressure fuel injector had a leak causing fuel to spill onto the vehicles starter causing it to fail as well.. both were replaced under warranty by dealer. Highly concerned about fuel leaking from injector system onto a hot engine and electrical components and the aerosolized fuel. Police advised not to start vehicle due to fuel leaking and smell.

NHTSA ODI 11696368

I was in a car accident on September 30, 2025. I was hit from behind by a dump truck and was pushed into the car in front of me. My seat belt in my Santa Fe did not tighten, and my head hit the steering wheel. There is something wrong with the seat belts. I was going to take it to the dealer to check after repairs, but my car is a total loss. Just wanted you to know the seat belts failed, and it could happen to others who own this type of vehicle. The air bag did not deploy, but my understanding is that the car has to be going a certain speed.

NHTSA ODI 11693746

Vehicles' charging side deck will heat up any phone we put in to charge inside that slot. We brought this to the dealers attention a couple times but they stated I needed to pay a service fee to have it looked at. It began happening a few weeks after we purchased the vehicle. We have not used the port ever since.

NHTSA ODI 11692770

Horn No longer works in vehicle - A major safety issue

NHTSA ODI 11691482

I have had 6 car appointments and on my 3rd horn replacement in this car. It goes completely out and it is a safety hazard to not have any horn. It loses both the high and low pitch horn

NHTSA ODI 11690702

My 2023 Santa Fe Limited has 3,000 mils on it. At least four times it had low speed hesitation (lags then revs up for a few seconds). It’s a problem with the DCT (Dual Clutch Tranny) Hesitation pulling onto a highway poses a significant risk of a faster car colliding into my car. I called my car dealer and the service manager said they know they are having problems with this. He said they tried everything to remedy the problem but, there is no solution. They said the only way not to have the problem is to get a different car!!! Hyundai should have a recall on this hesitation matter before someone gets injured or killed. It’s a safety issue. The last time it happened will be the date of my incident report.

NHTSA ODI 11690291

Driver and passenger seatbelts not always latching or becoming unlached while driving

NHTSA ODI 11689850

On [XXX] in Rehoboth, DE, my 2023 Hyundai Santa Fe experienced a sudden and complete power failure while reversing out of a parking spot. All electrical systems shut down—including propulsion, dashboard lights, and emergency brake—causing the vehicle to roll backward into oncoming traffic. No warning lights appeared beforehand. After about an hour, power returned on its own. A passing police officer witnessed the situation and a report was filed with the Rehoboth Beach Police Department. On September 6th, Hyundai service performed a diagnostic scan of the engine and transmission systems. No fault codes were found, and the issue could not be replicated. After sitting overnight, the vehicle restarted normally and passed a road test. The dealership documented the incident but returned the vehicle without repair, stating: “Cannot duplicate concern at this time.” I was advised to tow the vehicle in if the issue recurs and, if rolling occurs again, to use a wheel chock. I purchased this vehicle new in 2023. It has only 40,000 miles and is covered under a 10-year bumper-to-bumper warranty. A failure of this magnitude—especially during a basic maneuver like reversing—poses a serious safety risk. Despite the dealership’s inability to replicate the issue, I do not feel safe operating the vehicle until the root cause is identified and resolved. I am currently in the process of escalating to Hyundai corporate for further investigation, including a buyback review, replacement evaluation, or extended diagnostic protocol. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11686936

horn has stopped working. Seems to be a systemic issue when looking online in Forums etc... I have scheduled the problem to be fixed and it is not a fuse issue. It will be a month before the dealership is able to get me in to assess the problem. This is a safety related issue and this needs to be addressed with the manufacturer.

NHTSA ODI 11685313

I was travelling at 50mph a car pulled in front of me and stopped unexpetedly. I braked hard. My car began to slow, but the brake pedal went to the floor and did not slow, AFter a few seconds, the brake pedal came up from the floor and braking was resumed. I held the pedal to the floor the whole time trying to stop. It was as though the braking system failed and recovered. There was no pulsing felt on the brake pedal typical of ABS working. After my car resumed braking thte collision avoidance system took over and the car stopped just inches from the stopped car in front of me. I had just taken the car in for dealer service at 24,200 and everything was supposedly checked out as required by maintenance. I have contacted Hyundai but have not gotten a response yet.

NHTSA ODI 11684386

horn has stopped working twice. Had it replaced under warranty in January of 2024. Same incident happened where horn of vehicle does not work. Seems to be a systemic issue. This is a safety related issue and this needs to be addressed with the manufacturer.

NHTSA ODI 11683713

AC evaporator drain design problem June, 2024 approx. 3500 miles under warranty, AC evaporator drain line backed up into the passenger front right. Brought it to service - they unclogged and drained the line at no charge. June 2025 approx. 12,K miles under warranty, AC drain backed up again. The excess water drained onto my feet as a passenger and collected under the front seat, saturating the rug area, potentially causing additional mildew and respiratory causing irritation. Service required an appointment. drained it charged $88. Filed a complaint incl Hyundai Motors ; was told the $88 charge was irreversible - cause was weather. The CAR HEALTH HAZARD seems to stem from a major design flaw The air intake is in the windshield wiper cowl resulting in wet tree and leaf debris , bird droppings, etc collect even when the car is not in use. Thus, when heat or air conditioning is activated, air comes in through the air intake and then through the difficult to acces filter recessed behind the glove box , then into the passenger area When the AC drain hose is plugged, it backs up through the dirty filter and then out, to accumulate under the passenger seat allowing more mildew. Re:My 2024 mile blockage, the water was drained, but the filter was not mentioned. In 2025 with the $88 bill, the water was drained no mention the filter. Draining the water does not correct the problem. It should be required at every service the l drain hose is checked, water drained. and filter changed at no charge until a design correction to cover the cowling or an interim solution is installed We lnotice that we have sporadic respiratory problems in the first of miles of riding in all the car From Hyundai Motor America - We expect reimbursement for the $88 service charge. Warranty draining the water and new filter annually. and an NHTSB approved fix of the problem and an NHTSB approved redesign of future models

NHTSA ODI 11682430

On Saturday Morning (August 9th), I was driving this car with my family on I-495 heading to the shopping mall. The SunRoof glass broke suddenly without any impact from outside. I was so alarmed and exited the road and checked it. There was a crack in the front side glass. I drove back home and found that they had exploded and scattered. I drove a car to the Hyundai Car service center to claim it, but they ignored me. I claimed this on the Hyundai America site, but the answer is that they won't fix this under the warranty. This is a panoramic sunroof, and it should support our family in the car accident. But it is easily exploded without any impact from outside. It is a safety-critical issue, but Hyundai doesn't take care of this issue.

NHTSA ODI 11682096

Horn not blowing. It started giving a low sound and now it has stopped working completely. I went online and saw where this problem is wide spread.

NHTSA ODI 11681061

Car only has 20,000 miles and the horn already needs to be replaced

NHTSA ODI 11679516

On two occasions, once at 70mph and once at 45mph vehicle suddenly lost power and displayed warning to check collision system, there were no vehicles close enough to warrant this. I had to limp the car to the side of the road as safely as possible and shut car off, wait a few minutes and restart vehicle to clear error and allow proper power/ acceleration again.

NHTSA ODI 11679085

From a complete stop when pressing the accelerator, the vehicle does nothing. This can last 1 second or in longer episodes it can last 4-5 seconds. No lights on the dash. It’s random and happens sporadically. But when it’s bad, you have enough lag to count to 5 and turn on the hazards

NHTSA ODI 11678655

At 22000 miles wheel speed sensor went out, all control system shut down and car became unstable. At 44000 miles fuel injector went out, was driving on freeway and car started shaking and losing power, then in parking lot would not start at all, had to be towed to dealer. This is way to many breakdowns for a car with such low mileage.

NHTSA ODI 11678488

While driving to work today [XXX] on or around [XXX] on [XXX] from Riverview to downtown Tampa while doing about 68 MPH, my emergency brake deployed for about 6 seconds. The whole vehicle shook. There were no other vehicles around. Quite scary. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11676868

While driving the sunroof glass out of no where exploded.

NHTSA ODI 11675248

While driving the engine dropped to 10 mph and would not respond to the pedal inputs. It is available for inspection. Dropping to 10 mph in traffic on a roadway doing 70 mph or even 35 puts everyone on the roadway in danger. The problem was not reproduced but was comfirmed by the dealer who inspected and serviced it. There was no warning before it happened but the dash displayed many warnings and even sent out an email when the engine failed. This was the first of five times that it has happened.

NHTSA ODI 11671522

While driving the engine dropped to 10 mph and would not respond to the pedal inputs. It is available for inspection. Dropping to 10 mph in traffic on a roadway doing 70 mph or even 35 puts everyone on the roadway in danger. The problem was not reproduced but was comfirmed by the dealer who inspected and serviced it. There was no warning before it happened but the dash displayed many warnings and even sent out an email when the engine failed. This was the SECOND of five times that it has happened.

NHTSA ODI 11671527