What 99 owners told NHTSA about the 2023 Ford Explorer

Vehicle: 2023 Ford Explorer ST VIN: [XXX] I am reporting ongoing safety-related powertrain and drivability defects that continue despite numerous repair attempts, including complete engine and transmission replacement. Since approximately June 2025, my vehicle has experienced delayed acceleration, hesitation, erratic RPM behavior, harsh shifting, loss of power, and intermittent warning lights. The vehicle has also stalled, jerked during acceleration, and exhibited transmission shuddering and lurching. The problems have been repeatedly reproduced, documented, inspected, and repaired by Kendall Ford of Anchorage, Alaska, the sole servicing Ford dealership involved. Repairs have included replacement of fuel injectors, cylinder heads, a complete engine assembly, and a complete transmission assembly. Despite these repairs, the safety concerns remain. Current symptoms include: • 1-4 second delay in throttle response. • Vehicle may fail to accelerate below approximately 30 mph. • Engine RPM rises significantly without proportional vehicle acceleration. • Erratic shifting, surging, and harsh jolts. • Intermittent check engine lights, FordPass alerts, and electrical warnings. These conditions create a significant safety risk because the vehicle may fail to accelerate when entering the highway, merging into traffic, crossing traffic, making left turns, or avoiding hazards. The delayed throttle response and sudden acceleration after the delay increase the risk of a crash. Attached service records document stalling, misfires, loss of propulsion concerns, and repeated powertrain failures requiring replacement of both the engine and transmission, yet the drivability concerns continue. I believe this may involve a defect in the powertrain, transmission controls, engine management system, electronic throttle control system, or related vehicle control modules. I respectfully request that NHTSA investigate these recurring safety-related defects. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11746273

The contact owned a 2023 Ford Explorer. When the contact’s husband activated the air conditioning system after the vehicle had been parked for several hours, a fire started underneath the console inside the vehicle. The driver pulled over to the side of the road, where onlookers assisted with extinguishing the fire with a fire extinguisher. The contact’s husband received burns on his fingers. Medical attention was not needed. The Fire Department was not contacted. The vehicle was towed to the dealer to be inspected; however, the cause of the failure was not determined. The vehicle was deemed a total loss. The contact was provided with photos of the vehicle and became aware that the wiring was burned. The manufacturer was not made aware of the issue. The failure mileage was approximately 61,000.

NHTSA ODI 11745964

Premature leaking and failure on rear shocks absorbers. Premature failure could lead to handling issues and interference with driver assist handling, action control etc. Some say this is a know issue but not one that has prompted a recall

NHTSA ODI 11744038

The chrome/ brushed finish peeling along the top of the center console, resulting in sharp edges. The vehicle is just outside of bumper to bumper warranty and the fix is out of pocket. Vehicle current has 55k miles on it, and bubbling down both sides of the laminated trim.

NHTSA ODI 11743487

The rear subframe bushing is torn, resulting in the rear of the vehicle to sway side to side when traveling down the road at highway speeds, making it difficult to maintain lanes. Bushings are not covered by the 60k power train warranty, and resulting in a 2-3,000 dollar repair due to subframe in rear of vehicle needing dropped and bushing pressed out or entire subframe to be replaced.

NHTSA ODI 11743490

Precollision assist warnings on in the car saying system unavailable. Took to the dealer and showed me the sensor for this was broken and my cost would be 1800 to repair. My vehicle only has 16000 miles on it and is covered by an extended warranty and 3 year BTB warranty. Dealer claims the sensor was hit by an external force so it wasn't covered. I said we have hit nothing and my vehicle shows no damage. Internet says these can fail by bumper collision or hitting a pot hole. I think it is a vehicle safety issue that you don't design something that can withstand hitting a bump or pot hole or why wouldn't you give clearance for the bumper to flex. Ford can't tell me what happened to the sensor and to me that is a safety issue. I spoke with the service advisor and went up to service manager and called Ford customer care and they refuse to do anything about it.

NHTSA ODI 11741254

Vehicle: 2023 Ford Explorer Recall Number 25S49 (NHTSA:25V315) I am filing this complaint regarding a failed recall remedy & my Ford dealership's refusal to re-repair my vehicle. The recall remedy was previously performed at an authorized Ford dealership. The defect has since recurred, my infotainment screen is completely black & non-functional at all times, leaving me with no rear-view camera visibility when reversing, which is an ongoing safety hazard. When I returned to the dealership they refused to perform a second repair under the recall. Dealer records confirm the original repair was completed. I am requesting the NHTSA document this complaint, investigate the failed remedy & require Ford to provide a durable fix for vehicles where the recall repair did not hold.

NHTSA ODI 11740112

The contact owns a 2023 Ford Explorer. The contact stated that while her boyfriend was driving at 40 MPH, another vehicle did not stop at a stop sign and crashed into the front passenger side of the vehicle. All of the air bags deployed. The contact's boyfriend suffered bruising to the wrist and left upper arm and redness on the right hand. The front passenger-side curtain air bag caused the contact second-degree chemical burn on the right side of the stomach when it burned through two layers of clothing. The contact also suffered from a sprained left foot and left hand and lacerations from the shoulders and elbows from the air bag deployment. The contact and her boyfriend were transported to the hospital via ambulance and received medical attention. A police report was filed. The vehicle was towed to the tow yard but was not yet deemed totaled by the insurance company. The manufacturer was not made aware of the failure. The failure mileage was approximately 43,000.

NHTSA ODI 11739351

I purchased the Ford Explorer in June of 2023. The struts were replaced at 10,400 miles because of this problem. I have tried to work with Ford Customer service and have a case number associated with it XXX . I brought the Explorer in to get it fixed again for the same strut problem. It has 44,600 miles on it. So it’s out of the warranty it 36K miles . Still after working with Ford Customer Relations service they denied any coverage for the repair. They said they don’t cover regular worn parts . Now, I am paying out of pocket $2,097.47. This is a known problem and I feel Ford needs to pay for the repair of the strut . It’s clearly a manufacturer defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11736843

Sunroof retractable headliner

NHTSA ODI 11735827

Ecoboost. Coolant intrusion into cylinder head causing white smoke to come out of the exhaust. This is the second ford vehicle I have owned with the same issue.

NHTSA ODI 11734156

Sunroof Shade does not roll up and blocks rear view window.

NHTSA ODI 11732998

My 2023 Ford Explorer (VIN: [XXX] ) has a persistent front suspension clunk/rattle/knock when driving over small bumps or uneven pavement at low speeds (8–20 mph). The noise is repeatable and has progressively worsened. It matches the condition described in Ford Special Service Message SSM 52405, which identifies a manufacturing defect involving a loose internal pressure tube inside the front strut assembly on 2023 Explorers built between December 1, 2022 and August 31, 2023. My vehicle falls inside this build range. This defect affects vehicle stability, steering control, and suspension performance over bumps and uneven surfaces. The internal looseness in the strut assembly creates unpredictable handling characteristics, which is a safety issue. Multiple owners have reported the same symptoms, and Ford has not issued a recall. I am requesting that NHTSA investigate this defect and Ford’s handling of repairs, as owners are being asked to pay out‑of‑pocket for repairs related to a known manufacturing defect that affects safe vehicle operation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11728983

While driving the car, the steering locked up making the vehicle unable to turn. Thank got it happened in a parking lot where the truck blocked traffic for hours before getting towed. The dealer took 6 weeks of guessing the problem with Ford engineers. Replacing numerous parts in an attempt to guess what the issue was. After contacting Ford directly and expressing my concerns over the safety of the truck. They refused to communicate with me and forwarded all my information to their legal staff. Still no update from Ford regarding the repair was done properly or even confirming the safety of the car.

NHTSA ODI 11727211

A hissing noise coming from inside the vehicle when braking. The dealership isolated the problem and concluded it comes from the Brake Booster. The car just came out of manufacture warranty at 39,067 miles. However, there is no check engine or dashboard light on yet.

NHTSA ODI 11719684

Struts rattle and shake aggressively while driving

NHTSA ODI 11717140

While out shopping yesterday, [XXX], after turning off the car it would not start again. Everything completely shut down. Locks on doors did not work, hatch wouldn't open, fobs did not work (mine or my husband's) and my ford app even went blank. I called AAA and they sent someone out to get the car started. He thought it might be the battery. So my husband took the car this morning to the ford dealer. They said the battery is good and everything checked out. So we still don't know what caused this. The service department said if it happens again to let them know. I'm just afraid this might happen when we are out in traffic. I'm not sure if anyone else has reported the same issue. I would appreciate if someone could look into this issue. The person from AAA told us that he just came from starting an Explorer that shut down at a traffic light in traffic and would not start. This is very scary especially since I take my special needs granddaughter with me most of the time. Thank you in advance for checking into this issue [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11715713

My 2023 Ford Explorer ST has rolled while parked, turned off, and in Park, with the electronic parking brake engaged. This has occurred multiple times on my residential driveway, which has an approximate 20-degree slope, during light snow conditions. On one occasion, the vehicle rolled backward down the driveway and into the street after being parked and shut off. On another occasion, it rolled forward while parked in the same location. In both cases, the vehicle stopped on its own without driver input. The dashboard indicated the vehicle was in Park, and the electronic parking brake had automatically engaged. This behavior is inconsistent and occurred in both directions, which raises concern that the parking pawl and/or electronic parking brake is not reliably holding the vehicle. Snow may reduce traction, but a properly functioning parking system should prevent a parked vehicle from rolling, especially into the street. After the December 14, 2025 incident, the dealer was contacted and they replaced the parking pawl. The subsequent incidents occurred on January 14, 2026 while both rear facing and forward facing. This appears to be a vehicle rollaway safety defect and presents a serious risk of collision, injury, or property damage. The vehicle has not been modified, and this occurred under normal parking conditions. I am reporting this issue due to the safety risk and concern that the parking system may not be functioning as designed. I do have a video is of the December 14, 2025 incident when the vehicle was unoccupied, parked, turned off, and in Park, with the electronic parking brake engaged.

NHTSA ODI 11712490

Manufacturer Recall Number25S72 NHTSA Recall Number25V442 Vehicle had been taken to and left at the local Ford dealership all day (opening to closing on 11/28 and 12/23/25) twice now with no resolution to this recall ticket. Technician and service manager advised both times that the required update from Ford is not working and they believe the APIM needs to be released, but Ford Service (corporate) must authorize this. Almost two months since the initial appointment and I still have no answers as to when this recall will be addressed. As this is a safety related recall and my vehicle often replicates the problems which are listed in the recall, I would like this matter addressed with a little more urgency by Ford.

NHTSA ODI 11710041

The sunroof headliner is sagging when opened.

NHTSA ODI 11709569

While in moderate snow attempted to go from backing up to drive and the vehicle stopped, parking brake auto engaged, powertrain (wrench) trouble light illuminated. The trouble light did not shut off after sitting overnight.

NHTSA ODI 11708523

The moon roof cover was being opened backward, small plastic piece popped off. As that piece popped off the rollaway cover disengaged from the track and angled downward. When the moonroof cover was falling the metal piece that holds it straight slid out directly at my babies head! Barely missed him! This has since been repaired at the dealership.

NHTSA ODI 11708213

The contact owns a 2023 Ford Explorer. The contact stated that while operating the vehicle, the engine was misfiring, and the vehicle hesitated while accelerating. The vehicle was taken to the local dealer, who replaced the spark plug,s but the failure persisted. Later, while driving, the vehicle went into LIMP Mode and was towed to the dealer, who diagnosed the vehicle and determined that the coolant hose had failed, and the hose was replaced. Shortly after retrieving the vehicle the misfire continued with the check engine warning light illuminated. The vehicle was taken back to the dealer, and the head gaskets were replaced. The vehicle continued to experience failures, and the fuel injector and the crankshaft position sensor were replaced. The contact stated that later, while driving at an undisclosed speed, the vehicle stalled in the middle of the road. The vehicle was towed back to the dealer, who diagnosed that the engine rod bearings had failed, and the engine needed to be replaced. The vehicle was not yet repaired. The contact also experienced electrical failures with the seat heaters and the mirrors. The cause of the failure was not yet determined. The manufacturer was notified of the failure. The failure mileage was 35,682.

NHTSA ODI 11698876

There was a recall on my 2023 Ford Explorer. I took it in to have the recall fixed on 09/15/2025 and was told it was repaired on 9/19/2025. The recall was supposedly fixed and i was given an invoice from Al Piemonte Ford in Melrose Park IL 60160. It still shows on the NHTSA website as "not repaired" and it is going on a month since i was told it was repaired. Can someone please look into this and have this recall cleared since it was repaired back on 9/19/2025? I look forward to hearing a response. Thank you,

NHTSA ODI 11698761

My vehicle automatically shuts off after 30 minutes of inactivity. This poses a safety hazard as when I 1st received this vehicle from my fleet company I left my 1 year old in there to nap and had no idea that it was going to automatically shut off. Thankfully, it was not a hot day and nothing happened to her. Today I read a story about a 2 year old that died after being left in a vehicle that has an automatic shutoff after 30 minutes. This feature needs to be removed from vehicles as people have been napping their children in cars for many years and many people do not know about this feature and think that their car will stay on and stay cool with the air conditioner. Please do everything you can to get this feature removed from all vehicles.

NHTSA ODI 11698485