What 328 owners told NHTSA about the 2022 Ford Bronco Sport

The contact owned a 2022 Ford Bronco. The contact stated that while driving approximately 20 MPH, while in a line of traffic and preparing to make a right turn onto another street, the contact noticed black smoke coming from under the hood of the vehicle and spontaneously there were flames coming from under the hood. No warning light was illuminated. The contact stated that a nearby good Samaritan dialed 9-1-1 and the local Fire Department arrived on scene to extinguish the flames. A Police report was filed; however, the report was unavailable. The contact sought medical attention for minor smoke inhalation. The vehicle was towed by a towing company at the request of the Insurance provider and remained at the tow lot. The vehicle was inspected; however, the source of the fire was not identified. The vehicle was deemed a total loss by the Insurance provider. The local dealer was not contacted. The contact stated that prior to the fire, the vehicle was inspected by the local dealer regarding a battery sensor error and the vehicle was repaired under NHTSA Campaign Number: 25V019000 (Electrical System). The contact related the fire to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The manufacturer was not made aware of the failure. The failure mileage was approximately 46,000.

NHTSA ODI 11678547

Recall 22S73 from Ford states that fuel injectors can crack and cause an under the hood fire. We have documentation showing that the dealer applied the recommended fix on June 26th 2023. On [XXX] I was driving and felt a fuel smell, a few seconds later I started seeing smoke coming from under the hood. By the time I got to the emergency lane there was already an open flame that brushed my hair as I got off the car. In less than 5 minutes my car was completely burn down along with my personal belongings. I have pictures and video of the car on fire in the highway. The police and the fire department responded to my 911 call and they were able to confirm that the fire did not start because of any traffic accident. We have access to the car and the fuel injectors for inspection if necessary. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11627300

The contact owned a 2022 Ford Bronco Sport. The contact stated while driving at 70 MPH, the vehicle experienced abnormal gear shifts. Additionally, the contact noticed a gasoline odor and a burning plastic odor coming from the A/C vents. The contact stated that upon depressing the brake pedal to come to a complete stop at the stop sign, the vehicle failed to respond. The message "ABS Failure " was displayed, and several unknown warning lights were illuminated. The contact stated that he then veered to the left while there was oncoming traffic. The contact stated that he attempted to stop the vehicle by depressing the brake pedal, shifting to park (P), and engaging the electronic parking brake, but the vehicle failed to respond and was driving at 40 MPH. The contact then noticed smoke and fire coming out from underneath the hood, and the front end of the vehicle was engulfed in fire. The contact stated that he jumped out of the vehicle. The vehicle drove into a ditch, where it burned to the ground. The fire was extinguished by the fire department. The contact was unsure whether a fire department report was filed. A police report was filed. The contact sustained a scrape on the right Elbow and received care from the ambulance. The vehicle was towed and totaled. The dealer and the manufacturer were not notified of the failure. The failure mileage was approximately 80,000.

NHTSA ODI 11593390

On [XXX] I began my drive from Miami, FL to SF, CA for my next travel nurse assignment. Three hours into my drive, I stop for gas and return to the highway. I remember accelerating to catch up to traffic and moving into the left lane. Then I remember abruptly seeing brake lights ahead, braking hard, and the collision warning system going off. I was braking for several seconds and it became clear to me that I was going to crash into the vehicle in front of me. Immediately upon impact, my Bronco Sport caught fire. I felt the heat. I smelled the fire and fumes. I saw people running towards me, yelling for me to get out of my burning car. The airbag went off and I sustained minor injury to my right hand. At that point, my priority was to locate my cat inside my perfectly packed vehicle with all of my most important possessions. I grabbed my cat, my phone, and my purse and escaped as flames overtook my SUV. The Nissan Rouge in front of me sustained some rear bumper damage but overall relatively minor exterior damages. I am in awe that what should have been a minor collision turned into escaping a burning car with my cat and watching my everything burn away. I struggle with PTSD from the accident. The Bronco was well-maintained. I had the recall repaired, along with oil change and tire rotation in November, prior to driving from Southern California to my home in Miami in early December. The vehicle was deemed a total loss by the insurance company. The insurance company did not choose to pursue any investigation on why this happened. I’ve tried to find answers and have not been successful. The Ford dealership where I purchased the Bronco has been less than helpful and even normalized that this happens sometimes. Four months later and I’m still waiting to get refunded for all the extra extended warranties that I bought for a vehicle that I planned on having for a long time. No one seems concerned that my car caught fire instantly. This should not have happened. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11582599

The contact owned a 2022 Ford Bronco Sport. The contact stated that the vehicle caught on fire while parked in her driveway. No warning lights were illuminated. The origin of the fire was unknown. The contact stated that the location of the fire was the fuel filler compartment. The fire department extinguished the flames. The fire department report was not yet available. The contact made her insurance company aware of the failure, and the vehicle was towed to their tow yard. The contact had received notification of NHTSA Campaign Number: 22V859000 (Fuel System, Gasoline). The manufacturer was not made aware of the failure. The approximate failure mileage was 8,000.

NHTSA ODI 11508772

The driver was on M53 near Armada around 5pm today, July 25, 2022. The owner was driving down the road another vehicle pulled up next to her and told her the vehicle was on fire. The driver was able to exit the vehicle and took the photo (unable to upload photo). Owner called 911 and fire department was able to extinguish the fire.

NHTSA ODI 11475881