What 664 owners told NHTSA about the 2021 Ford Bronco Sport Later Release

The contact owns a 2021 Ford Bronco Sport. The contact stated that the check engine warning light illuminated. There was an abnormal odor of exhaust fumes inside the vehicle. Initially, the driver thought it emerged from other vehicles; however, a passenger smelled exhaust fumes, became sick, and vomited once the driver pulled over. The Ford mobile app failed to display any failure codes. The contact related the failure to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The vehicle was taken to a local dealer, where diagnostic trouble codes for the engine were cleared. The fuel vapor was purged, and the valve was replaced; however, the failure recurred. The vehicle was then taken to an independent mechanic shop, where it was diagnosed that the catalytic converter was fractured. The catalytic converter was replaced, and the fuel injector was serviced. The manufacturer was not contacted. The failure mileage was approximately 67,830.

NHTSA ODI 11749362

THIS PROBLEM CAUSES MY VEHICLE TO SPUTTER AND JERK WHEN TRAVELING. I brought it to the dealership and they said to bring it back when the recall was submitted. This is ridiculous. So many recalls on this vehicle

NHTSA ODI 11744073

This vehicle has had the same recall for longer than a year now that Ford doesn't seem to have any kind of remedy for. They just keep "inspecting" and "reprogramming." How many fires need to happen under the hood of these vehicles before Ford is forced to either replace the fuel injectors or compensate their customers in some way? I drive around with kids in my car. Safety is not up for negotiation and this has taken far longer than it should have.

NHTSA ODI 11743230

Purchased a Ford Bronco Sport brand new in 2021. I received a recall notice for my bronco sport last July. I took my vehicle to the Ford dealership and they told me there was no remedy available. The recall states that my vehicle could catch on fire and crash at any time while I’m driving it. Ford still does not have a remedy almost a year later and they don’t know when they will have one. They don’t have parts even though my VIN number is affected. Ford expects me to risk my life and the life of my passengers, who happen to be my grandsons, by driving this vehicle on a daily basis. At any time, my car can catch on fire because of the fuel injector recall. I filed a claim with the Ford buyback program, but was denied because my vehicle warranty has expired. The recall didn’t even come out until after my warranty had expired. Recall info: Campaign 25S76/25V467

NHTSA ODI 11743285

Vehicle was sold to me with a bad transmission. Dealer is refusing to fix it or buyback the vehicle. There is a recall for potentially cracked fuel injector which poses a significant risk of fire under the hood, however it’s been almost a year and Ford still doesn’t have a fix for it.

NHTSA ODI 11742543

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11742317

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11742338

I have a running recall from 7/25 that states the fuel injectors can leak and should be replaced by Ford. This is the second attempt to fix the issue on the bronco sport engine. Ford says parts not available now for almost 12 months now.

NHTSA ODI 11742123

The contact owns a 2021 Ford Bronco. The contact received notification of NHTSA Campaign Number: 25V467000(Fuel System, Gasoline) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11741755

Since purchasing the vehicle, I have had ongoing issues: a rattling noise when accelerating, a squeaking noise in reverse, and a fuel odor. The fuel injector recall (NHTSA 25V467) is still open, and Ford has not provided a remedy." Keep it simple and focused on the recurring noise and the recall.

NHTSA ODI 11734216

I chose the engine and fuel questions as I believe these would be the issue. While driving on the I 10 east towards [XXX] there are areas on the freeway that you drive upward from a flat freeway service to (up hill). Today 04/22/2026, my bronco sport lost drive power from 65 mph to 45 mph which caused the warning lights of the engine and wrench notifications to come on. It was a little difficult and scary but I was able to get off the freeway safely and park. I looked under the hood and under the car for leaks but there were non found and after about 30 minuets, I got back on the freeway and went back home. Back in July of 2025, I believe their was a recall for the fuel injector system and I think this issue of today is based on that recall. I have not been able to confirm with Ford if this has anything to do with the 2025 recall and I have not seen any repair options. I have however, seen other's reporting the same issue. I don't know if you can doing anything but I wanted to provide my experience of today. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11733128

The listed safety recall was entered July 16, 2025. To date there is no remedy, parts not available. The Ford app shows no active recalls. I contacted Ford regarding this and they advised there was a temporary, interim fix available since August 2025 but no correspondence has ever been sent. I have been in contact several times with the dealer and was never advised of this interim fix. Ford rep advised some dealers don’t have the equipment for the temporary fix. Ford did have a Customer Satisfaction Program regarding this but I was advised that they would only complete if there was signs of an issue to the high flow injectors. It has now been 9 months since the recall and every time I’ve checked “no remedy/parts not available”!

NHTSA ODI 11730661

Vehicle stutters when accelerating under normal driving conditions, causing uneven acceleration which can be dangerous in a situation where I am merging into traffic or turning from a stop onto a roadway. I believe this may be connected to the fuel injector recall which has been open without repair options since July 2025.

NHTSA ODI 11730553

While driving, the vehicle stutters during acceleration, creating hesitation and inconsistent power delivery. This occurs during normal driving conditions and has not improved after being inspected by a dealership. The issue has been reproduced multiple times and remains unresolved. The vehicle was taken in for service, but no effective repair was provided, and the condition persists. There is an active recall related to a potential fuel injector defect, which may cause fuel to accumulate on top of the engine. The recall remedy is currently unavailable. Given the ongoing stuttering and known fuel system issue, there is concern this condition is related. This creates a safety risk, particularly when merging into traffic or accelerating from a stop, as the vehicle does not respond consistently. No warning lights have consistently appeared. The issue continues despite dealership involvement and lack of available recall repair.

NHTSA ODI 11727115

While driving between [XXX] and [XXX] , the vehicle suddenly lost fuel. The estimated miles to empty started to drop rapidly from 70 miles to 50 miles within minutes. At a safe point, I pulled over, there was no pooling of fuel under the vehicle, no other warning lights were issued. I turned around to return to [XXX] , the engine stalled and ran out of gas at mile marker 18 just north of [XXX] . I left the vehicle on the side of the road and walked back to [XXX] . This stretch of road has no cell service. The vehicle was towed to Corwin Ford for inspection. I requested that Recall CSP25S76 be completed on the vehicle, and replace the fuel injectors. The response was that the fuel tank needs to be replaced. They have not provided diagnostic evidence of why. I think this falls under CSP 21S38. Additionally, the catalytic converter was replaced in January under [XXX] and the emissions warranty extension. The vehicle has high mileage, but the purge valve should not have stuck open and this is a known issue with the Ford Bronco Sports. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11726583

Something is happening when I get gas, the vehicle has trouble starting. It often times feels like it's going to die when it idles. Electrical issues have started to occur where I cant switch off the air or my lights wont turn off.

NHTSA ODI 11726646

2921 FORD BRONCO SPORT HIGHWAY 14, Santa Clarita CA Driver noticed another car pointing to the Bronco’s hood frantically. As the Bronco slowed, the driver noticed flames coming out of the sides of the hood on both sides. Driver pulled to shoulder of highway and the driver and passenger VERY QUICKLY got out and moved approx.. 100 feet behind vehicle to safety. Flames very quickly engulfed the entire Bronco. 911 was called by driver. Santa Clarita Fire Department responds in 10 minutes. THERE WERE NO INJURIES. The fire burned for about 30 minutes and COMPLETELY DESTROYED THE VEHICLE Towing/Wrecker company was called to remove destroyed vehicle. Tow truck driver provided transportation of passengers to the Freeway Towing Company in Santa Clarita. Freeway Towing held the destroyed vehicle at their lot. Insurance company took possession of the destroyed vehicle on March 11 and is currently holding it at their location. In January the Bronco owner noticed the check engine light was on and took it to a Ford dealership in California to have it serviced. We have videos of the fire as well.

NHTSA ODI 11726002

If my car can burn up because of this issue, why isn't a replacement part available? Is Ford going to wait till it burns? Seems to me if the problem is known you'd rather fix it than pay out lawsuits.

NHTSA ODI 11723252

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). While driving at an undisclosed speed, the check engine warning light was illuminated, and the vehicle began shaking and hesitated while accelerating. The vehicle was taken to a dealer, where it was diagnosed, and the failure was associated with DTC: P0456 EVAP (Very Small Leak in EVAP Emission Control System). The vehicle was not repaired. The manufacturer was notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 83,191.

NHTSA ODI 11721014

The contact owns a 2021 Ford Bronco Sport. The contact stated that while her husband was driving at 60 MPH and entering the base at 15 MPH, the overheating message was displayed. The driver pulled over, and the light turned off. After exiting the vehicle, he noticed the vehicle had caught fire. The driver disconnected the battery. There were no reported injuries. Another driver stopped with a fire extinguisher to assist with putting out the fire. The fire department was able to extinguish the fire. The vehicle was towed to the local dealer, but the vehicle was not diagnosed or repaired. The contact stated that the failure was related to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The manufacturer was contacted, who initially was sending an inspector but changed to viewing the photos. The failure mileage was approximately 80,000.

NHTSA ODI 11720708

Recall 25S76 announced on 7/16/25 is still not completed. Ford states parts still not available. After 7 months, there seems to be no sense of urgency on Ford's part or their supplier's part. when will parts be available?

NHTSA ODI 11718441

This vehicle is subject to NHTSA Recall 25V467 involving potential fuel injector cracking and risk of fuel leaking onto the engine, creating a fire hazard. The recall status shows “Remedy Not Yet Available,” leaving the defect unresolved. While driving, the vehicle suddenly displayed an engine overheating warning and immediately entered limp mode, causing abrupt loss of power. The vehicle decelerated unexpectedly and was not able to maintain normal driving speed. This created a dangerous situation in active traffic and required a safety tow. The sudden power reduction could have resulted in a rear-end collision or loss of vehicle control. There were no prior overheating warnings immediately before this incident. The failure occurred abruptly. A warning message appeared at the time of the event, followed by limp mode activation. The vehicle had to be towed to a dealership for inspection. Given that the open recall involves fuel injector cracking and potential fuel accumulation near hot engine components, there is concern that the unresolved recall condition may be related to engine overheating and loss of power. The vehicle remains under an active fire-risk recall, yet no repair remedy is available. Owners are left operating vehicles with a known safety defect and no corrective action timeline. The defect has not been remedied because parts are not available. The vehicle was inspected by a dealership after the overheating event. The primary safety concern is the combination of an open fire-risk recall and a sudden overheating/limp mode event causing abrupt power loss in traffic, creating a serious risk of injury. Due to this open recall with no available remedy, the vehicle cannot be listed or rented on a peer-to-peer vehicle sharing platform, resulting in loss of legitimate income. The vehicle was previously eligible for use, but is now restricted solely because the safety recall remains unresolved without a repair solution. Owners are financially impacted.

NHTSA ODI 11717430

The contact owns a 2021 Ford Bronco Sport. The contact stated that while driving at 25 MPH, the vehicle started jerking abnormally. There were no warning lights illuminated. The contact had received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The vehicle was taken to the local dealer, where it was diagnosed, and it was determined that the failure was due to the torque converter. The contact was informed that the transmission fluid needed to be flushed and refilled. The vehicle was not repaired. The manufacturer was contacted and offered to cover 60 percent of the cost of the repair. The failure mileage was approximately 85,000.

NHTSA ODI 11712462

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, and there was an abnormal sound coming from the vehicle while driving. The contact was unable to determine the location of the sound. The vehicle was taken to the local Auto Zone, where an undisclosed system failure had occurred. No further information was available. The failure mileage was 77,000.

NHTSA ODI 11710954

The contact owns a 2021 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, there was a grinding sound coming from the engine compartment. There was no warning light illuminated. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, parts for the recall repair were not yet available. The vehicle was taken to a dealer, but was not diagnosed or repaired. The dealer confirmed that parts were not yet available. The manufacturer was not made aware of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The approximate failure mileage was 39,000.

NHTSA ODI 11710638