What 82 owners told NHTSA about the 2020 Ford Transit

Rear brake issues. Upon taking off the brake pads on the driver's back the caliper piston would not turn in as it should. So I ordered a new one. Then I started on the passenger rear. When I tried to press and turn the piston back in it did the same thing as the other one. The piston came out of the passenger rear caliper. Upon further inspection I noticed the interior housing for the piston has a portion of it missing.

NHTSA ODI 11745147

The bolts holding the axle together to the driveshaft failed on the rear right wheel, nearly causing an accident but fortunately it was 6am with little traffic on the interstate. The axle came out and destroyed our driveshaft, requiring a full replacement. We have had the vehicle serviced regularly since our purchase.

NHTSA ODI 11744442

The contact owns a 2020 Ford Transit. The contact stated that whenever the vehicle was started, the contact stated that several unknown warning lights and the ABS warning light were illuminated. The contact stated that the right front wheel activated, and the ABS activated while making a hard right turn. The contact was not depressing the brake pedal during the failure. In addition, the contact was informed that the brake lights remained activated. The contact stated that several functions were deactivated. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure but provided no assistance. The contact was advised to take the vehicle to the dealer for diagnostic testing. The failure mileage was approximately 33,000.

NHTSA ODI 11668587

We own a fleet of these vans and 5 out of the last 7 purchased from 2020-2023 have had total rear brake system failure. The calipers are not retracting and are overheating and freezing up the rear brake system. In some cases leaving our employee(s) stranded on the side of the road in the middle of winter storm waiting to get towed putting their safety at risk. The problem has been reproduced as it has happened on 5 of the last 7 vehicles we purchased. Our local Ford dealer has inspected these issues and we contacted the Ford Consumer phone today - spoke with Rena at Ford on 6/19/24 at approximately 2pm - 2:15pm PDT. No warning lamps or message alerts. Brakes are making a squeaky noise and hot smell prior to seizing. We have had to pay thousands of dollars for some of these repairs and towing. We wanted to alert Ford and you as we are noticing an alarming trend. In speaking with Ford Motor Company, they correlate this issue as a maintenance issue but if it was a maintenance issue, the front brakes would have failed before the rear. I will be completing this form for the additional VIN numbers. Thank you.

NHTSA ODI 11595458

We own a fleet of these vans and 5 out of the last 7 purchased from 2020-2023 have had total rear brake system failure. The calipers are not retracting and are overheating and freezing up the rear brake system. In some cases leaving our employee(s) stranded on the side of the road in the middle of winter storm waiting to get towed putting their safety at risk. The problem has been reproduced as it has happened on 5 of the last 7 vehicles we purchased. Our local Ford dealer has inspected these issues and we contacted the Ford Consumer phone today - spoke with Rena at Ford on 6/19/24 at approximately 2pm - 2:15pm PDT. No warning lamps or message alerts. Brakes are making a squeaky noise and hot smell prior to seizing. We have had to pay thousands of dollars for some of these repairs and towing. We wanted to alert Ford and you as we are noticing an alarming trend. In speaking with Ford Motor Company, they correlate this issue as a maintenance issue but if it was a maintenance issue, the front brakes would have failed before the rear. I will be completing this form for the additional VIN numbers. Thank you.

NHTSA ODI 11595368