What 1,163 owners told NHTSA about the 2020 Ford Explorer Police Intercept

Dashboard has separated, leather is rolled back from windshield area and has bubbled and raised on entire dash, this impedes part of my vision via the lower part of the windshield.

NHTSA ODI 11683207

Tire pressure sensor fault. A rear tire pressure sensor has defaulted more than once. As this is built into the wheel assembly, I believe this is a safety issue

NHTSA ODI 11683209

The vehicle was purchased on 10/26/22 and the first occurrence of the issue and was reported to Autonation Ford Littleton and was dropped off by 11/02/22. The issue reported was that the engine to the vehicle would shut off and we were unable to turn it back on for a few minutes. This occurred while at a stop light in the middle of traffic. We dropped it off and they were unable to duplicate the issue. I then had the same issue reoccur and it was in the shop from 06/01/23 and the repair order was closed out on 07/31/23. They were unable to duplicate the issue again. We then had it occur again and we dropped the vehicle off on 06/28/25 and did not get it back until 08/19/25. Again, the issue was not able to be duplicated. The vehicle has shut off, and is unable to turn back on for minutes at a time, while we have been at a stop sign, a stop light, in parking lots, and even parked in our garage. The safety concern is sitting with hazards on in the middle of the road at a light surrounded by traffic. Every time it occurs, we call the dealership and set up an appointment. During the wait period, it usually happens 2-3 more times. We opt to not drive it when it begins happening this much. The vehicle has only been inspected by the dealership at this time and there were no warning lights. The engine would shut off and either go to just accessory power or no power at all. Between these repairs there was also a warning that stated: Gear Shift Malfunction. This occurred while I was on the interstate 3 different occasions and I would lose all power. I would have to keep pressing the gas pedal, hoping that it would begin accelerating. This was reported more than once as well and the entire transmission was eventually replaced.

NHTSA ODI 11683296

The panoramic sunroof Rolo shade has malfunctioned and is currently sagging. This condition is expected to worsen over time, potentially obstructing driver visibility or posing a safety risk due to the possibility of entrapment or flammability. The vehicle has been brought to a certified Ford dealer for inspection; however, no additional inspections have been performed by other authorities at this time. There are no warning lights or alerts displayed in the vehicle related to this issue.

NHTSA ODI 11682868

Sun roof Sun shade drops down blocking rear view when open.

NHTSA ODI 11682629

I have a 2020 ford explorer with the 3.3 motor. It was making an odd ticking noise, and I took it into the dealership, here the waterpump is bad. I have looked online and there are plenty of people complaining about pre mature waterpump failure. I called ford consumer affairs and warranty dept as my vehicle is not far out of warranty and they refuse to cover the repair.

NHTSA ODI 11682488

See attached document for potential defect petition DP25001

NHTSA ODI 11682326

issued started happening when I tried to get into my car and my keyfob was not working. then notice the number pad was working and was able to get into the vehicle. Once inside, vehicle did not want to start. I turn on and off the headlights and thats when the vehicle started. Once started, vehicle started showing orange warning messages. the following messages were shown: Pre-Collision Assist Not Available Hill Start Assist Not Available 4WD Fault Service Required Service AdvanceTrac See Manual with a wrench on it. There is also a wrench light on with the advance trac light on. This issue was diagnosed by Ford Scarsdale and they charge me $209 just for the diagnostic and stated that I need a new AWD Module plus performing TSB 23-2174. with a list of parts totaling $926.42 plus labor of $1,463. The labor seems a bit over price as I don't believe it will take 7 hours to fix this if we take the labor at $200/Hr. There were no prior messages prior to failure. Issue started happening around August 9th, 2025 where my car would start with no issues and after 10 minutes of driving, all the above messages would start showing. Now, messages show when car starts and dont go away. In addition, I have taken my vehicle to Ford Scarsdale on July 2, 2025 from front/read differential and transfer case fluid change and pinion seal change. In addition, on 03/27/2024, I took my vehicle since there was oil leak in the front axle and was repaired under warranty. Dealership should have suggested to do this TSB 23-2174 knowing this was a common issue and I was still under warranty

NHTSA ODI 11682234

The contact owns a 2020 Ford Explorer. The contact stated that while loading her children into the vehicle, the driver’s, and passenger’s side rear second row seats collapsed and remained locked in the upright position. After a visual inspection, the contact observed that the “Easy Entry” switch was stuck. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 25V393000 (Seats); but the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 20,000.

NHTSA ODI 11681588

What component or system failed or malfunctioned, and is it available for inspection upon request? The transmission failed at approximately 80,000 miles. It requires a complete rebuild/replacement. The failed transmission is available for inspection upon request. It is currently at the transmission shop. How was your safety or the safety of others put at risk? Although the vehicle was technically still drivable, it did not feel safe. The transmission slipped and struggled to shift, and the vehicle felt like it could break down or cause a wreck at any point. The sudden and unpredictable loss of proper control put me and other drivers at risk. Has the problem been reproduced or confirmed by a dealer or independent service center? Yes. An independent transmission repair service confirmed the failure and determined that the transmission required a full rebuild/replacement. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? The vehicle has not been inspected by the manufacturer, police, or insurance representatives. It has only been inspected and diagnosed by an independent repair service. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? There were no warning lamps or dashboard messages prior to the failure. The first symptoms were slipping and difficulty shifting gears, which began shortly before I took it to a repair shop.

NHTSA ODI 11681329

Transmission slipping at 32m/h when downshifting

NHTSA ODI 11681467

The exhaust leaks constantly and ford can’t seem to fix it. Been multiple times in the shop and all they say is it’s suppose to leak soot and make a fluttery sound. Three documented cases of it at the shop for exhaust leak and I’ve finely gave up because multiple dealerships refuse to acknowledge the issue and state it’s weep holes but weep holes are at connection joints. The smell of exhaust from start up or in tight confined spaces allows the exhaust to creep back into the car if windows are rolled down. Also the sound is embarrassing

NHTSA ODI 11681476

The head light is intermittent. Sometimes if I drive it works fine, other times the main beam is out and the car displays a notification that says “check owner manual”. It’s not safe if I never know when my head light will work or decide to not work.

NHTSA ODI 11680852

Sunshade - Bought the car 2 years ago. Hit the button to close the sunshade and it stopped closing. Turns out the frame cracked on its own. No accident, no one pushing or pulling on the sunshade, the frame just cracked on its own. This is a 2020 model so I find it very hard to believe it is "wear and tear", this is definitely a defective part or Ford used too cheap of a product on a expensive vehicle. This issue can cause health concerns as my family is being cooked by the sun, not to mention the potential for skin conditions/sunburn that could develop as a result of this.

NHTSA ODI 11680560

While driving, vehicle gave Powertrain malfunction, downhill assist unavailable and Pre-collision warning system unavailable faults. The vehicle then came to a stop and would not move. Turning the ignition off and on allowed the vehicle to be safely parked in a nearby parking lot.

NHTSA ODI 11680683

With regular service and no warning, my transmission has failed at 83k miles. The 10r60 transmission is a known issue for Ford, as they have set out TSB to the dealerships and GM has recalled the same transmission, but Ford has failed to do so. Regardless of the fact that my family, husband, and I have been loyal Ford/Lincoln customers for the last 15 years, they are not willing to do anything to help with this very costly repair.

NHTSA ODI 11680389

[XXX] . Twice rats have destroyed the electrical wiring under the hood and chasey. While some of these wires do not affect safety, the wires that control and power the crash airbags do. Plus this may create a fire hazard. This also includes hoses. My reach revealed that these components and wire insulation are made from soy-based polyurethane which the rats see as food. This is a safety issue with the air bags and fire hazard. Other affected safety items would include blind spot detection and back up. Also the customer service hotline I was hung up up on twice and could not get through. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11680206

The contact owns a 2020 Ford Explorer. The contact stated that while attempting to start the vehicle, several unknown warning lights were illuminated. The contact stated that after inspecting the vehicle, the contact became aware that rodents had eaten through the wiring harness. In addition, the contact stated several of the safety features in the vehicle were inoperable. The vehicle was taken to the dealer, where it was confirmed that rodents had eaten through the wiring harness. The contact was informed that the wiring harness needed to be replaced. The vehicle was repaired. The contact stated that it was the second time that the failure had occurred due to the rodents. The manufacturer was not made aware of the failure. The failure mileage was approximately 15,000.

NHTSA ODI 11680212

The contact owns a 2020 Ford Explorer. The contact stated that while attempting to open the passenger’s side door, her son and husband’s hands were sliced and injured by the door. Neither the dealer nor an independent mechanic was contacted. The vehicle was not diagnosed by a dealer or independent mechanic. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The contact was referred by the manufacturer to the NHTSA Hotline to report the failure. The approximate failure mileage was 53,000.

NHTSA ODI 11679846

1. What component or system failed or malfunctioned, and is it available for inspection upon request?
The issue pertains to a water leak in the rear liftgate area and/or water accumulation in the spare tire area, potentially accompanied by a lack of audio functionality in my 2020 Ford Explore ST as outlined in TSB 24-2044 (NHTSA ID: 102514). The affected component is the rear liftgate structure and associated seals, which allow water ingress, particularly noticeable after car washes or rainfall. The entire sound system to include any collision and impact warnings have failed to chime. 2. 
The water leak in the rear liftgate and spare tire area poses potential safety risks. Accumulated water can damage electrical components, such as wiring or audio systems, which may lead to malfunctions in critical vehicle systems. For example, water ingress could affect rear lighting, sensors, or other electronic modules, potentially compromising visibility or functionality during operation. Additionally, water accumulation may contribute to corrosion or mold growth, posing long-term structural or health risks for occupants. These issues could reduce vehicle reliability and increase the risk of accidents, especially in adverse weather conditions. 3.The issue has been acknowledged by Ford in TSB 24-2044, which provides a service procedure to identify and address the leak path. The Bill Currie Ford dealership in Tampa, FL has inspected my vehicle on several occasions, recently July 15, 2025 and confirmed water leakage in the rear liftgate area consistent with TSB 24-2044.The dealer will not repair unless I pay over $2200 for the repair, which I refuse for a manufacture defect. 4. To date, the vehicle has not been inspected by the police or insurance representatives, but the issue align with the TSB report. 5. Water observed in the spare tire & tailgate area every time since purchase. A loss of audio back in July 2023 and numerous occasions since complete failure as of January 3 2024

NHTSA ODI 11679932

Panoramic sunshade droops and sags creating obstructed rear view

NHTSA ODI 11679688

Interior driver door handle - coating is metal, it partially peeled off. Several times it has cut my finger when I open the door (paper type cut). Due to fast paced life, I forget to open door is a way to avoid the metal flake and tend to always cut my finger which is scary if I touched it when vehicle was in motion, there is a quick second of shock/pain from cut. Ford has this common problem as we had the window openers replaced when it was warrantied, same issue. I think it's a safety issue and should be replaced by Ford. They want to charge me over $300 for the repair, I'm not going to give them the satisfaction. Driver side is more affected because it is used 3x as much and other doors.

NHTSA ODI 11679501

Sunroof shade drooping down causing visibility issues for the rear view mirror.

NHTSA ODI 11679548

Sunroof shade has failed and blocks view of rear of car including rear view mirror.

NHTSA ODI 11679460

1. Passenger rear middle seat folds up randomly and repeatedly when someone is sitting in it. It's triggered by pressing on the middle of the back of the seat. This is not related to the current recall, I've had that recall completed and the buttons passed inspection. Basically the seat is trying to eject the passenger repeatedly. Huge safety issue. Sheehy Ford of Ashland has documented this in their report when completing recall. 2.Sunshade has broke and sags down, creating zero visibility in the rear view mirror. Huge safety issue 3. Cupholders are falling through, plastic rivets broke. Cups fall through cupholder

NHTSA ODI 11679465