What 1,163 owners told NHTSA about the 2020 Ford Explorer Police Intercept

Sunroof shade sagging Preventing rear visibility and potential injure to rear passenger

NHTSA ODI 11678942

Passenger OEM headlight module has failed multiple times. Continuously goes out and comes back on, causing a great safety concern. Driver OEM was replaced under warranty (bad module) and has worked fine since. This appears to be a factory issue as I have been dealing with this since I bought the vehicle brand new.

NHTSA ODI 11678444

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the transmission was shifting hard. While driving uphill, the transmission failed to properly shift into gear. The transmission was slow to respond while shifting gears. There were codes and warning lights related to the power train and pre-collision assist. Additionally, the powertrain, Hill Start Assist, and pre-collision warning lights were simultaneously activated and then deactivated. The TPMS warning illuminated and eventually turned off, and then became illuminated. The tire pressures were checked and were at proper inflation levels. The contact stated that the failure was possibly related to NHTSA Campaign Number: 25V239000 (Power Train). The contact called the manufacturer and discussed the related recall on the 2025 Ford Explorer and was referred to the NHTSA Hotline to report the failure. The local dealer was contacted about the malfunction and informed the contact that the failure was a glitch. The vehicle was not diagnosed or repaired. The failure mileage was approximately 70,000.

NHTSA ODI 11678525

Headlamp modules and headlamp do not properly function. Water can get into the module causing zero lights for the driver and is a safety hazard. Lights flicker or just turn off while driving. Electrical issue and not designed or installed properly. It should be able to be fixed with a new lightbulb but that is not the case.

NHTSA ODI 11678254

This problem started about 2 months ago and it happened 3 different times so far. While driving, when pressing the gas, the vehicle will all of a sudden not go. You just drift as if the car is not getting gas. On 2 of the occasions, a shift error message appears on the dash but quickly disappears. This can be very dangerous while driving and cause an accident. I have not had the vehicle looked at yet because I feel it should apart of the new recall for the other Ford Explorers.

NHTSA ODI 11678290

The transmission failed at 61,000 miles. When I got to the shop where I was getting it looked at they had another ford explorer 2020 with 70,000 miles also had transmission issues.

NHTSA ODI 11677417

The panoramic sunroof shade failed causing it to drop down on one side, this is a poorly engineered and built by Ford, not an owner's fault. The panoramic roof shade have plastic clips that hold the shade that break by themselves causing the shade to fall. if both clips failed or the one on the drivers side this could cause temporary visual obstruction. This is a poorly designed system and needs to be secured in case of failure.

NHTSA ODI 11677556

The contact owns a 2020 Ford Explorer. The contact stated that while driving at 35 MPH, the contact heard an abnormal sound coming from the engine. The vehicle was taken to a dealer, where it was diagnosed that the Right-Hand and Left-Hand Exhaust Flexible Pipes needed to be replaced. The vehicle was not repaired. The contact related the failure to Ford Customer Satisfaction Program Number: 21B35 (Right-Hand Catalytic Converter and Right-Hand and Left-Hand Exhaust Flexible Pipe(s) Inspection; however, the vehicle was not covered. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 40,000.

NHTSA ODI 11677295

The screen that covers the moon roof has let go, it flows in the current of the AC within the car. When the roof is open, it is hanging down so that I cannot see out my rear window with my rearview mirror. I can only assume, the next thing is, it will let go on one end of the other and hang down all the time and allowing constant sunlight on myself and passengers.

NHTSA ODI 11677309

The contact owns a 2020 Ford Explorer. The contact stated that upon taking the vehicle for regular service, he was made aware that the driver’s side CV axle was leaking. The contact was informed that the driver’s side CV axle needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 54,000.

NHTSA ODI 11676990

At approximately 30k miles (but after the 5 year warrantee had expired) the car started giving warnings about the brake system failing even though the brakes worked properly. Shortly after that, and without any warning indicators on the dash, the car began jerking when applying the brakes and down shifting at 35 mph. In the 4 months since the problem started, the jerking has become violent and other issues have begun. It also jerks when downshifting at 25 mph occasionally. It has a problem upshifting in gears 1-4, especially (but not only) when accelerating quickly. It seems that the gears are slipping. The engine revs higher because the gears are not properly shifting. My 18 month old child, my wife, and I have been put at risk driving in a vehicle that fails to shift properly accelerating through intersections and stopping at intersections. Both a Ford dealership and an independent auto repair shop have duplicated the problem and said the car needs either a new transmission ($8k) or to replace parts in the existing tranny that would cost $6k. Evidently there is a TSB from Ford on this issue, but not a recall. Ford has refused to offer financial assistance.

NHTSA ODI 11677124

* Upon a significant partial front and complete side impact, the airbags failed to deploy. No front, side, curtain, etc... * The vehicle has been seen by the original tow company, the insurance assigned tow company (from original tow company to a body shop) and by the body shop personnel. * I believe the insurance adjuster has inspected, but I cannot confirm that at this time. * No prior warning lamps or messages were present prior to the impact. * The vehicle safety system engaged the fuel cut-off, hazard lights and automatically initiated the SOS system (called 9-1-1).

NHTSA ODI 11676854

Manufacture hasn’t made a remedy available for the recall and it’s past its anticipated availability date. Manufacturer Recall Number 24S52 NHTSA Recall Number 24V598

NHTSA ODI 11676445

Sunroof fabric clip broke when opening causing the fabric to hang down and obstruct view out of the rear view mirror.

NHTSA ODI 11676377

The sunroof shade sags when opened. This creates a hazard for the driver due to lack of visibility to the rear of the vehicle.

NHTSA ODI 11676383

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle lost motive power. There was no warning light illuminated. The vehicle was inspected using a scanner and provided an error code for the fuel pump module. The vehicle was towed to an independent mechanic, where it was diagnosed and determined that the high-pressure fuel pump had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline further assistance. The failure mileage was approximately 112,000.

NHTSA ODI 11675837

Vehicle was engaged in park with parking brake on, I put my foot on brake applying pressure & shifted out of park to drive. As I disengaged parking brake vehicle pushed forward 10 feet forcing me to take my foot off brake & reapply pressure to stop vehicle.

NHTSA ODI 11676020

The shade covering the moon roof made a popping noise and began sagging, inhibiting visibility to the rear of the vehicle

NHTSA ODI 11675509

ADAS System malfunctions, 4WD malfunctions, Vehicle will randomly shut off during driving.

NHTSA ODI 11675626

Have replaced rear tires three times in past year. Vehicle causes extreme wear on inside tread of rear tires. Vehicle is known to be prone to have rear axle fractures.

NHTSA ODI 11675637

exterior review side mirrors cause loud whistle noise when driving.

NHTSA ODI 11675640

Transmission failure & clutch needs replacement. Vehicle started hard shifting at low MPH.

NHTSA ODI 11675686

First my radio will not come on when you first start the explorer. Then you turn it off and turn it back on then the radio will start to work. Then blind spot stop working will the radio. They said they fix the problem by updating the software in the radio. That work for a week then it happen again now they said it's the audio control Module need to be replace. And the battery will drain over night they said the recall is for other fords not mine. I paid for a new battery and alternator. But they said my explorer not on the list.

NHTSA ODI 11675230

Panoramic moon roof shade cover has detached from the roof of the car. The fabric shade falls into the car blocking vision of the driver. The problem has been confirmed by the dealer. I am unaware if the vehicle has been inspected by the manufacturer. There were no warnings of the problem. The fabric just fell into the car blocking the vision of the driver.

NHTSA ODI 11675378

LED headlight failure, driver's side, low beam.

NHTSA ODI 11675489