What 1,686 owners told NHTSA about the 2016 Ford F-150 Supercab Diesel

during normal highway crusing, the transmission gear indicator started flashing and experienced loss of power, as if the car was in neutral causing me to decelerate. sometimes when the transmission "catches" again, it'll catch in a lower gear such as 2nd, which will cause rapid deceleration. Multiple times I've been worried about getting rear ended when this happens. This issue happens about 3 times per week. Dealership can't diagnose and I even have a video of this happening. Dealership states tranmission repairs are over 3 weeks out. Simply unnacceptable.

NHTSA ODI 11442528

The contact owns a 2016 Ford F-150. The contact stated that while operating the vehicle, the backup camera and vehicle alert system would intermittently malfunction causing a visibility and safety hazard for the driver while in reverse. Also, the defrost system was intermittently faulty. The vehicle was taken to the local dealer who diagnosed that the failure listed was due to a faulty Accessory Protocol Interface Module (APIM) computer system and the system needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 75,000.

NHTSA ODI 11441734

On 11-12-2020, our 2016 Ford F150 experienced a serious and dangerous brake failure. Without warning, the Right Front brake line ruptured while stopping.. The driver was able to stop the vehicle while avoiding a collision. Inspection by one of our company mechanics revealed that the brake line failed at the upper crimp. The brake line was replaced with an OEM part and the brake system was bled. Vehicle mileage was 110546. On 11-19-2021, our 2016 Ford F150 experienced a serious and dangerous brake failure. Without warning, the Left Front brake line ruptured while stopping with a different driver. The driver was able to avoid colliding with another vehicle at a stop light by slamming the vehicle into Park. Inspection by one of our company mechanics revealed the brake line, like the Left Front one a year prior, failed at the upper crimp. The brake line was replaced with an OEM part and the brake system bled. Vehicle mileage was 129149. After both failures, Power Ford's service department was contacted with this safety concern. They responded by stating that they had not seen any problems with late model F150 brake .lines. Our company vehicles undergo regular servicing and brake fluids are checked. This vehicle was out of warranty prior to the first failure, and warranty wasn't an issue and wasn't claimed. However, brake lines typically last much longer than five years without any problems and our company feels that this could be a major safety issue.

NHTSA ODI 11441301

From reading others experiences in this model of F150, I think it was the throttle body. Coming out of a complete stop, I pressed the throttle all the way down. The truck began accelerating, then the dash started chiming, and the truck would lurch forward and back. At this point, the throttle was completely unresponsive. After getting the truck to the side of the highway, 'Service Advance Track' was on the dashboard screen, followed by 'Hill start assist not available'. The local Ford dealership looked at it, and said they fixed it. However, in the past few months it has happened 6 more times. There were no symptoms of the problem prior to the failure.

NHTSA ODI 11441367

My truck started making a whistle and ticking sound different than the standard turbo whistle. I've also noticed a burning smell recently when accelerating. I took the vehicle in to the dealership, and they pointed out that the exhaust manifold is warped. Looking online, this is a standard issue with Ford's Ecoboost engine -- however this is not covered by the extended warranty. This could cause the vehicle to fail emissions testing

NHTSA ODI 11441370

I was following behind my sister driving the vehicle. While on the interstate behind a big rig in the fast lane, he was driving in the lane without passing anyone. I thought my sister was tired of following behind the rig and decided to pass him in the right lane. After watching her apply the brakes several times, she moved (to the next only and right) lane and the truck kept accelerating to high speeds 70, 75, 80, 85, 90 and then to 95 miles per hour, all along she is trying to apply the brake and it is not helping but you could see the taillights lighting up. Finally about a mile down the road she was able to get the truck back in control and pulled over into the median. We are all lucky the interstate was not congested at this area at this point of time, especially my sister.

NHTSA ODI 11440732

The contact owns a 2016 Ford F-150. The contact stated while driving 65 MPH, the low brake fluid warning light illuminated. The contact stated he was depressing the brake pedal to the floor but failed to stop the vehicle. The contact stated he had to shift gears to neutral and use the parking brake to stop the vehicle. The contact was able to continue driving the vehicle off the highway while experiencing the failure. The contact took the vehicle to the local dealer, where it was diagnosed with needing the master cylinder and power brake booster to be replaced. The vehicle was repaired. Upon investigation, the contact associated the failure with NHTSA Campaign Number: 20V332000 (Service Brakes, Hydraulic) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was 81,387.

NHTSA ODI 11439014

Vehicle has less than 30,000 miles and lug nuts were so swollen that when I did a tire rotation they ended up having to replace the lug nuts. This is inexcusable and a significant safety hazard.

NHTSA ODI 11438902

I was driving down the road when the rear window shattered. It looks like it blew outward. I was not using the rear defroster, nor were there any other vehicles that could have thrown a rock.

NHTSA ODI 11438757

Several recalls on the same make and model as mine. Why is my truck not covered under recall. These issue should not happen to a vehicle 5 years old with less the. 85k miles and all work has been completed at lithos ford of boise where I purchased it.

NHTSA ODI 11438475

After driving at highway speed for approx 1 hour, came to stop at red light. Vehicle idles rough, dropping to 250-300 rpm, then stalled in traffic, requiring restart. Third time this issue has occurred, all at stop signs or red lights.

NHTSA ODI 11438415

The contact owns a 2016 Ford F-150. The contact stated that while depressing the brake pedal, the brake pedal traveled to the floorboard. The vehicle was taken to the dealer and was diagnosed with a fractured passenger’s side brake line. The contact was informed that the brake line needed to be replaced. The vehicle was repaired however, a year later the failure recurred. The vehicle was taken back to the dealer where it was diagnosed that the driver’s and passenger’s side brake lines were fractured and needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 122,000.

NHTSA ODI 11438184

My name is [XXX]. My girlfriend and I bought a used 2016 F-150 truck back in July 2021, about 3 months earlier. We were driving yesterday (Oct 19, 2021) out from a Panera parking lot and suddenly, all we heard was a loud bang, almost like a gunshot. We did not know what it was originally so we looked around and saw the rear window had exploded into million pieces and shattered. Luckily, we did not have any pets/children/people sitting in the back, otherwise this would be a trip to the emergency room as the shatters were all over the back seat and inside the truck bed. When we came home, we looked online and found multiple incidents that this happens with the F-150 and Ford has not issued a public recall or done anything to prevent it. We called our dealer that we bought the truck from and they denied/pretended to not know what we were talking about and gave us a 3rd party to get a quote to repair the glass (which we found out it was almost $1000!) We tried and called another Ford dealer, and alas, same thing happened. They blatantly denied and pretended that they did not know or hear anything like that before, even though, if you do a quick google search, thousands of owners had had this issue! This is a safety issue and Ford needs to own it and do something about it. For us we were lucky to not transport anyone with us, otherwise I would imagine pieces of glass would be implanted in faces, eyes, bodies,...The vehicle that we were driving is in top shape and insured. All maintenance is done and up to date, even recalls have been done on the truck. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI 11437490

The vehicle is beginning to suddenly lose power during driving as if it was shifted into neutral. This happens most days lately and is unsafe because my vehicle suddenly slows down without warning. I have full electrical and engine power, but the transmission seems to act as if I've shifted into neutral. I believe the problem to be electrical because the transmission temperature, feel, and sound are fine, and because I noticed that sometimes the gear indicator on my dashboard goes blank. It's as if the transmission loses track of what gear it is supposed to be in.

NHTSA ODI 11437527

Rear window glass spontaneously shattered. Sounded like a gunshot when it happened. Defroster was on. There are numerous instances on various Ford forums of this problem having occurred on F150s

NHTSA ODI 11436524

When accelerating to merge on to a major highway, my truck lost power and went into “limp mode”. This caused rapid deceleration and I was nearly rear-ended by a semi-truck with my family in my truck. I had to slow to a stop on the shoulder and shut the engine off and back on to clear the faults and drive away. Error codes: hill start assist not available, hill descent control fault, and the service wrench and “see manual”. I also received the P2112 engine error code for throttle body stuck shut. This entire sequence repeated approximately 15 times before I could get it to the dealer and I was significantly reduced in my ability to accelerate (at all speeds) until it was fixed. This is a major safety issue and needs to be recalled immediately. Throttle bodies should not fail at 60k miles. Ford replaced my throttle body and the issue was corrected.

NHTSA ODI 11436665

The contact owns a 2016 Ford F-150. The contact stated that while the vehicle was at the independent mechanic for an oil change, a strange noise was coming from the rear of the vehicle. The mechanic diagnosed the vehicle with a faulty carrier bearing and the rear differential needed replacement. The vehicle was repaired. The manufacturer was made aware of the failure but informed the contact that they would not reimburse since the repairs were not performed at the dealer. The failure mileage was 57,492.

NHTSA ODI 11436483

Saw a small puddle under passenger side engine, had the work mechanic look at it and he said the turbo cooling line was leaking. Car has only 45,000 miles on it. Took car to own mechanic and he verified leak, we decided to replace other side on left side of engine as there a bit of weeping, while they were replacing the parts, he noticed my water pump was leaking and I told him to replace it as we don't need any issues. After all work was performed, the bill was close to $2, 700. The mechanic said with the low mileage on the truck, it was way too soon for any of these parts to fail.

NHTSA ODI 11435977

Exhaust manifold faulty at 80,000 miles.. Engine broke at 99,000

NHTSA ODI 11435764

Hello, Thank you for reviewing this issue. My 2016 F-150 would shift into neutral or 1st gear without warning, even at high speeds. This would cause the rear end to lock-up. Driving at highway speed, then it would go into neutral then into 1st then resume a higher gear. The drop to first required you to hang on, wet or slippery conditions made it dangerous. After a couple of trips to a dealer (without much help at all) and finally at an expert transmission shop (very helpful), we identified the internal transmission speed sensor and gear selection leadframe assembly failed, intermittent behavior resulted. This started about a year ago or two ago with rare and random flickering of gear selections, eventually becoming the issue described above. No codes were thrown until the problem got so severe (longer than 1 second failure) that the computer finally reported a code. The component, purchased with an entire valve assembly (because the part isn't available for 4-6 months) was replaced and the issue is gone. Feel free to call me. [XXX] INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

NHTSA ODI 11435443

This seems to be a known issue with the f-150 engines. I am having issues with the engine making noises and appears to be caused by a warped engine exhaust manifold. Ford has released a safety bulletin on this, but has not issued a recall even from the amount of people that are experiencing this issue.

NHTSA ODI 11434631

Exhaust manifolds both warped. Poorly designed and few studs near the end. Costly repair and very involved install.

NHTSA ODI 11434321

Chrome lugnuts swell and become damaged if removed

NHTSA ODI 11434175

On the highway towing a trailer. At stop light truck suddenly dies. Did not notice it died, pressed gas and nothing. Put the truck in park, restarted truck and everything went back to normal. This happened three times alreand all the times it happened was when i was towing and at stop light after an hour or more of driving. This is ver intermittent issue. I have not taken it to dealer as i dont think they can replicate it. dy a

NHTSA ODI 11434222

A stud on the driver's side exhaust manifold sheered off creating an exhaust leak and an associated noise, like a squeaky fan belt noise, from the leak. An exhaust leak of this nature could effect the emission controls of the vehicle creating additional pollution to the atmosphere, and endangering the occupants with Carbon Dioxide (CO) gas inside the truck's cabin. And, in states such as California, the vehicle could fail smog tests. There were no warning lights or messages from the system computer indicating there was an emission problem, yet, and the noise can be heard while accelerating at any speed. I drove with this problem for over 7,000 plus miles before contacting my dealer with problem, thinking it was only a belt. On August 30, 2021, I finally took it to my Ford dealer to diagnose the problem, and was quoted an estimate of over $2,100 to repair the exhaust leak. The truck was of course out of warranty and had 75,074 miles on it. I had to wait two weeks for the parts to arrive, and another week for the repair to be completed. The truck was finally repaired and returned to me on September 23, 2021. But, I was also informed, and the service order states, and I can detect, another exhaust leak coming from the passenger side of the engine from the other exhaust manifold. I haven't received an estimate yet, but I have to assume the cost will be similar. I searched the NTSB Web Site for any recalls or TSB's for this type of situation, and found similar incidents to mine, but no recalls. The service manage at my Ford dealership was not aware of any of these type of problems, but the service writer did state to me they had other trucks in the shop with the same type problem. I see this as a health and safety issue as Carbon Dioxide gas could affect the driver and passengers of the vehicle creating a life threatening situation and Ford should issue a recall to repair these trucks and reimburse owners who have had repairs made at their own expense.

NHTSA ODI 11434238