What 1,686 owners told NHTSA about the 2016 Ford F-150 Supercab Diesel

Lead frame faulty causing transmission issues. Downshifting while driving or getting stuck in lower gear.

NHTSA ODI 11592471

When I’m driving my truck’s transmission wants to down shift to first gear at highway speeds making the rear wheels lock up doing 60 plus mph at random times and ford is aware of the issue this could have put me and my small children in a car accident I could only imagine what a first time driver would do

NHTSA ODI 11591854

TSB22-2089 Issue: Some 2015-2022 F-150, 2017-2022 Super Duty and 2018-2022 Expedition/Navigator vehicles may exhibit poor air conditioning (A/C) performance, loss of airflow and/or engine cooling fans running continuously from high A/C pressures. This concern may be from the evaporator freezing up due to the evaporator temperature sensor being biased. To correct the condition, follow the Service Procedure steps to replace the evaporator temperature sensor. Many vehicles are experiencing this same problem including my fathers truck at 20k miles , sometimes for others at, as little as, 500 miles, the problem not only causes ac shut off after 30 minutes of driving, it also causes intermittent surges of the front fan causing the fan to turn on at high rates of speed causing wear and tear on the fan. This must be assessed on vehicles with this engine and similar equipment

NHTSA ODI 11591581

The contact owns a 2016 Ford F-150. The contact stated that while her husband was driving approximately 70 MPH, the steering wheel almost seized, and was difficult to turn to the left or the right. The contact stated that her husband was not aware of any warning lights being illuminated. The contact stated that her husband pulled over and turned off and restarted the vehicle; however, the power steering functionality had not returned. The contact stated that the vehicle was towed to a dealer. The dealer diagnosed the vehicle and determined that the electrical steering assist had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure. The failure mileage was approximately 50,000.

NHTSA ODI 11591591

Started July 2023. No code ever shows when issue happens. Ford technician has personally taken it home (with our permission) at night then driven it back to work (last July) and couldn't get the issue to occur. When idling at a stop sign/light, the vehicle will vibrate then stall. Have to put the truck in park from drive, touch brake and push start button to get it going again. We spent $1700 in January 2024 where they replaced some computer program. This did NOT fix the problem. Yesterday, we went to Pensacola, FL from Foley, AL and it stalled 5 times when idling. In the 10 months this has been happening, we can go two to three weeks without it stalling, then it will stall 1-3 times in the same trip. Researched internet - this seems to be a common problem but did not find a common resolution. So for now, we are thinking this is an engine issue. We haven't received any codes for any other issues. Also, Ford had a recall on this truck model for random tailgate opening. WE did take the truck in for this recall. This too did not fix the problem. Our hands are tied. I'm putting yesterday's date and information. It started July 2023 after 4th of July.

NHTSA ODI 11591092

Got into vehicle and before starting window just shattered. No issues prior with the rear window just random and for no apparent reason it shattered from inside out.

NHTSA ODI 11590906

The contact owns a 2016 Ford F-150. The contact stated that on several occasions while the vehicle was shifted into reverse(R), the back-up camera image was distorted. The vehicle was not taken to be diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was 70,500.

NHTSA ODI 11590520

I was driving on [XXX] in the City of Chester, PA, at the merge with [XXX]; this is a high traffic, multi-lane, confusing merge for drivers unfamiliar with the road ( I know it well). My truck just shut down, and I had to put it in neutral to re-start it. I knew there was a problem, because it had previously shifted roughly at times. But I just had it inspected at the Garnet Ford dealership, told them about the problem, and they could not diagnose/fix it. It passed inspection, and I thought that it would iron out, but instead, I could have been in real trouble. I took it to another mechanic, and they told me it was something else. I paid $1,206 and the problem was still there. I finally think I figured it out by going on a chat with other Ford owners. I just made another appt. with Garnet to do the repair. This should be re-called. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11589732

The 6r80 transmission lead frame cause my truck to slam into first gear when going 55 miles an hour.

NHTSA ODI 11589244

The contact owns a 2016 Ford F-150. The contact stated that the vehicle was taken to the dealer for routine brake maintenance, and it was discovered that there was an oil pan leak present. No warning lights were illuminated. The dealer informed the contact that the vehicle was out of warranty and the repair would be out of pocket. The vehicle was not repaired. The contact stated that the manufacturer recognized that the oil pan had been improperly manufactured before and currently there was a permanent repair. The manufacturer was made aware of the failure and confirmed that the vehicle was out of warranty. The failure mileage was 62,533.

NHTSA ODI 11589304

The contact owns a 2016 Ford F-150. The contact stated that while driving at undisclosed speeds, water leaked from the sunroof onto the contact, the dashboard, the center console, and the passenger's side of the vehicle, and there was a mildew odor inside the vehicle. The contact stated that there were no prior failures that could have caused the leak. The vehicle was taken to the dealer where it was diagnosed with a leak in the sunroof. The vehicle was repaired, however, the failure recurred. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was unknown.

NHTSA ODI 11588723

Rupture of soft brake line approximately 1/2 inch below crimp near the connection to hard brake line. Pedal immediately went to floor and lost nearly all braking.

NHTSA ODI 11588351

I was driving and when I was making a right turn I hear one loud pop noise then a whining sound then the steering wheel jerked back and forth a couple of times out of my control and lock on me. Terrifying! Glad no one hit me from behind or me hitting someone or something. After I rolled into a parking lot, then all these lights started popping up on the dash saying steering default and etc. I turned the truck off and back on I can only move the truck forward and backwards because the steering wheel had locked and I could not turn left or right. I had the truck towed home. I’ve made an appointment with the Ford dealership but it’s not until [XXX], 2024 at [XXX] in Chattanooga, Tennessee. My number is [XXX] or [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11587821

Bad valve guide causing oil to leak past into the cylinder head. Bad smoke at startup and poor gas mileage. Motor needs replacement because it's cheaper than replacing the bad guides or cylinder heads.

NHTSA ODI 11587965

When driving the transmission will shift to different settings forcing the rear wheels to lock up and sending the truck into limp mode. The wrench light will appear for a short amount of time and the truck will go back to running like normal. I was told by the dealer the Transmission Lead Frame needs to be replaced and my vehicle is currently in the shop facing a $1500 repair. I had the power train control module replaced a few weeks ago because the truck had similar problems but not to the extreme of what I faced yesterday [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11587933

This has happened quiet a bit I'm driving on the highway going 75mph set my cruise control and I go to pass or up a hill and the truck engine and tranny light start flashing the truck losses power it won't go even when u push petal to floor it also spits and sputters if u turn of the cruise control put the car n neutral and shut it off then back on it stops this seems to b an constant thing there's no engine light or tranny lights on after it happens it

NHTSA ODI 11587152

The engine in my 2016 2.7L ecoboost F-150 overheated, while I was driving on the highway, without any warning that the temperature in the engine was rising. The temperature rose so much the engine cracked, resulting in a catastrophic failure. The coolant temp sensor came on when it cracked but the damage was done. There was absolutely no warning I was having a mechanical issue prior to the damage. I was barely able to get it onto the shoulder of the highway, with my children in the backseat. On top of that, Ford has made it impossible to find a replacement engine for that model. I have been fighting for months to find a replacement. The dealerships inform me they can't get a new engine because Ford no longer produces it. I spoke directly to Ford customer relations and they confirmed there is no replacement and are not willing to help me. My truck is currently at a mechanics shop and available to be inspected if necessary. I know of several other F150s that have experienced the same issue. Ford knew they had a problem with the ecoboost engine and have done nothing to fix it.

NHTSA ODI 11587235

exhaust manifold studs cannot support the weight of the manifold and turbo and end up breaking, ultimately causing exhaust leaks into the passenger cabin creating a toxic air quality inside the vehicle. Ford has redesigned the part to have an additional bolt as this is a common problem. There should be a forced recall with Ford to repair vehicles effected by this and install the upgraded part. I've received quotes from mechanics of several thousand dollars to repair this. Ford needs to take care of this. I have 75k miles on my vehicle.

NHTSA ODI 11587287

I have 79k miles on my truck. Its almost 8 years old. I was told by ford and by a ford dealership that my exhaust manifold was covered. Now they are saying its not. It is leaking exhaust into the cabin because its leaking exhaust fromt the engine. They want $5,000 to fix it. When I went online, I find out this is very very common. Shouldn't this be a recall for safety? Also, their own warranty covers emmissions up to 8 yrs or 80k miles. Thank you.

NHTSA ODI 11586308

The contact owns a 2016 Ford F-150. The contact stated that while driving at various speeds, an abnormal rumbling sound was coming from the vehicle without warning. The vehicle was initially taken to a dealer where the transmission was serviced under warranty; however, the failure persisted. An appointment was made with the dealer to have the vehicle serviced. The contact rode along with an independent mechanic who stated that the transmission would shuddering due to a defect with the torque converter. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 65,000.

NHTSA ODI 11586108

Car abruptly switched gear and slowed down while driving. Stepped on the gas but the car did not move while the rpm was spiking

NHTSA ODI 11585985

The contact owns a 2016 Ford F-150. The contact stated while driving 60 MPH, the transmission became very difficult to shift into first gear. The contacted that the transmission was partially engaged. No warning light was illuminated. The vehicle was able to restart but the failure persisted. The vehicle was towed to a dealer where it was diagnosed as a failure with the leadframe. The contact was informed that the leadframe needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure but instructed the contact to call the NHSTA Hotline for assistance. The failure mileage was 68,878. The VIN was not available.

NHTSA ODI 11585503

The contact owns a 2016 Ford F-150. The contact stated that when the vehicle was taken to the dealer for regular maintenance, the contact was informed that the lug nuts were swollen, and the mechanic was unable to remove the wheel to replace the tires. The tires were not replaced. The manufacturer was made aware of the failure. The failure mileage was approximately 93,000.

NHTSA ODI 11584810

The contact owns a 2016 Ford F-150. The contact stated that while operating the vehicle, the front driver's seat became unstable and was moving unintendedly. Upon inspection it was discovered that the front driver’s side seat mounting bolt had become unscrewed causing the side of the seat to move. The vehicle was not repaired. The local dealer and manufacturer were notified of the failure, but no assistance was provided. The failure mileage was 76,600.

NHTSA ODI 11584417

My truck keeps going into a limp mode where there is zero power even when pressing gas pedal. While in limp mode, engine won't rev up at all. In addition, the vehicle begins to show errors such as "Service AdvancetTrac", "Collision Warning not available", "Hill Start Assist nit available". From the research I have done, this appears to be a well-known throttle body issue documented by Ford. The question is why hasn't there been a recall. This is EXTREMELY DANGEROUS as the truck essentially becomes powerless on the road. Please advise.

NHTSA ODI 11584585