What 1,686 owners told NHTSA about the 2016 Ford F-150 Supercab Diesel

Truck had defective lead frame assembly in transmission , caused wheels to lockup when downshifted to first while traveling at 65 mph. Ford says no recall, had to pay $1700 for transmission repair of lead frame , and every tire was flat spotted and had to be changed as well. And cost me $700 in towing fees.

NHTSA ODI 11607632

The contact owns a 2016 Ford F-150. The contact stated that there was heavy white smoke coming from the exhaust pipe while starting the vehicle. There was no warning light illuminated. The contact state that the smoke was thicker while driving at various speeds. The vehicle was taken to a dealer and the turbo was replaced; however, the failure returned intermittently after the repair. The vehicle was taken to various independent mechanics and dealers, but none were able to diagnose the vehicle and determine the cause of the failure. The manufacturer was notified of the failure but offered no assistance. The contact was then referred to the NHTSA Hotline to report the failure. The vehicle was not repaired. The failure mileage was approximately 133,000.

NHTSA ODI 11607028

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted into first gear. No warning light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact related the failure to NHTSA Campaign Number: 24V444000 (Power Train); however, the VIN was not included in the recall. The manufacturer was made aware of the failure. The failure mileage was 39,953.

NHTSA ODI 11606771

The contact owns a 2016 Ford F-150. The contact stated while having the vehicle serviced at a local dealer for routine maintenance, the dealer was unable to remove the wheels because the lug nuts were swollen. The vehicle was taken to a local Auto Zone where the contact was advised to replace the lug nuts with after-market lug nuts due to the failure. The contact was informed that the failure with the lug nuts was a common issue. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 78,766.

NHTSA ODI 11606855

Truck idles rough and stalls at idle. Truck must be placed in park, restarted, and then placed in drive. This creates a very dangerous situation in start and stop traffic, starting and stopping at intersections, etc. I’m worried about the truck staling instead of paying attention to the surroundings. Based on my searches this is a very common problem that must be fixed before people are injured or possibly killed.

NHTSA ODI 11606660

The contact owns a 2016 Ford F-150. The contact stated while driving at various speeds, there was an abnormal amount of blueish smoke coming from the exhaust pipe. The contact became aware that there was an excessive oil consumption. The vehicle was taken to an independent mechanic who replaced the turbo; however, the failure persisted. The contact related the failure with an unknown Technical Service Bulletin; however, the vehicle was not included. The vehicle was not repaired. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 120,000.

NHTSA ODI 11606120

The contact owns a 2016 Ford F-150. The contact stated that the vehicle had experienced rough idling and stalled while at a stop light. The contact stated that the failure had occurred after driving for more than 30 minutes. The contact replaced the fuel injectors, but the failures persisted. The vehicle was not repaired. The manufacturer and local dealer were contacted regarding the failure, but no assistance was provided. The failure mileage was 80,000.

NHTSA ODI 11605948

Tailgate is corroding at the hinge assembly, due to aluminum body panel and steel hinges causing galvanic corrosion. Possible that the tailgate could fall off on the road from accidentally pressing automatic tailgate release on key fob if the hinge fails and/or in addition to a person getting hurt when opening the tailgate, or climbing in the truck bed, whie loading or unloading a heavy object should hinges fail. Ford engineering basically told me "oh well" and offered no help. I live in the rust belt. This has taken 7 years to show up.

NHTSA ODI 11605740

The contact owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the check engine warning light illuminated. Once the warning light was illuminated, the vehicle shuddered and hesitated while depressing the accelerator pedal. The vehicle entered LIMP Mode. The contact pulled over and restarted the vehicle. The vehicle was taken to the dealer where the mechanic linked the failure to oil consumption and referenced TSB: 19-2384. The dealer provided an estimate for the repair; however, the vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 105,000.

NHTSA ODI 11604705

I had my vehicle in for a state inspection at a Ford dealership. They told me they could not remove the rear wheels because the lug nuts were swollen. In order to remove the rear wheels the lug nuts will be destroyed. What happens if I get a flat tire? How will I get the tire off? I have to get a new set of lug nuts and have them available if I ever want to get the rear wheels off. This is nuts (excuse the pun)! Ford should replace these lug nuts not me.

NHTSA ODI 11604715

The contact owns a 2016 Ford F-150. The contact stated while driving at approximately 55 MPH, the vehicle began vibrating moderately. The check engine warning light was flashing. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the spark plugs and ignition coils needed to be replaced. The vehicle was repaired but the failure persisted. The vehicle was then towed to a dealer where it was diagnosed that the injectors needed to be replaced. The vehicle was not repaired. The vehicle was towed to another independent mechanic where it was diagnosed that the fuel injectors needed to be replaced. The vehicle was repaired but the failure persisted. The manufacturer was not notified of the failure. The failure mileage was approximately 41,000.

NHTSA ODI 11604743

On Sunday July 21st I was driving my F-150 when the check engine light came on. I took the car to an autoparts store for diagnostic check. The codes that came back are P0707 and P0706. On the drive home from the auto parts store the car slammed into first gear on a back road, then would not go back into gear when placed in park, then back in drive. I was able to turn off the ignition and restart the vehicle. At that time the vehicle did go back in to gear but was not behaving normally. There was also a wrench lamp that lit up on the dashboard at that time. According to ford this is what the wrench indicates "This light can be triggered whenever your onboard diagnostics II(OBD II) system detects a throttle control system or transmission-related problem". According to my mechanic these codes are the same codes associated with a recall that is already in place for transmission issues with the 2014 6 speed transmission, which is the same transmission I have in my vehicle. My mechanic states he as already replaced several transmission range sensor circuits on 2015 and 2016 models and they are the same issue that the 2014 is having. The vehicle has not been inspected by the manufacturer, but I did speak to the ford dealership where I purchased the vehicle new. They advised me to complete this report which tells me that they are likely seeing the same thing as my mechanic is seeing.

NHTSA ODI 11604690

The lead frame on my vehicle is faulty, and will randomly switch into manual mode (it's an automatic transmission) while driving on the highway. This causes it to downshift to low gears while I'm driving on the highway. I'm driving 65+ on the highway and suddenly the vehicle downshifts to 2nd gear and I have to slam on the brakes. The engine light only comes on when the issue happens then goes back off until it happens again. Ford dealership confirmed that this is related to the lead frame and suggested it be replaced. From what I've read online, this is such a common issue that replacement lead frames for this model year have been on back order for several years, yet no recall has been issued for this model year, only the previous generation. My vehicle is currently in the shop so I don't have a repair invoice yet.

NHTSA ODI 11604552

My vehicle started making a rattling noise I took it to a ford dealership and they said the can phasers need to be replaced i saw online that there was a recalled for the 2017-2019 models that were made between march 10th 2016 to November 30th 2019 my specific vehicle was made in the Dearborn factory where the issue was recalled march 9th of 2016 and I think that my year and model should also be under the recall because I don’t find it coincidental that my truck was built in the factory the day before the recall date and is having they same exact issue as the same make and models.

NHTSA ODI 11604325

What component or system failed or malfunctioned, and is it available for inspection upon request? The transmission lead frame failed. It was replaced by the mechanic. How was your safety or the safety of others put at risk? The transmission suddenly shifted to a lower gear and locked up the rear tires. This suddenly decreased the speed while traveling in traffic. Has the problem been reproduced or confirmed by a dealer or independent service center? The service center scanned the truck and recorded the error codes. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? The transmission shifted erratically and the gear indicator on the dash blinked. After the sudden downshift the check engine and see service manual light came on.

NHTSA ODI 11603486

Transmission does not shift into gear when idle and pushing in the gas pedal. Truck randomly shuts off when at stop lights and have to restart it. Transmission shifts randomly into different gears at different speeds while driving. Transmission struggles to shift into gear and when it does the whole truck shakes and loud clunk noises happens. Cruise control speeds go up and down while driving and engine has trouble shifting into gears to keep up speed.

NHTSA ODI 11603168

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the engine started overheating. The contact inspected the coolant reservoir and became aware that the coolant level was low. The contact refilled the coolant reservoir; however, two days later, the coolant level was low again. The vehicle was taken to an independent mechanic, and it was diagnosed and determined that coolant was leaking into the radiator. The vehicle was not repaired. The contact related the failure with an unknow TSB; however, the vehicle was not included. The manufacturer was made aware of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 75,000.

NHTSA ODI 11602651

Exhaust manifold broken studs(bolds) causing exhaust fumes in cab. Carbon monoxide and also loss of performance. This is an ongoing issue with the 3.5 L equal boost motors. Pre 2017. The 2017 motor and further have been redesigned. Why aren’t they doing a recall on pre 2017?

NHTSA ODI 11602118

The contact owns a 2016 Ford F-150. The contact stated that the transmission had seized in third gear. The contact stated that the transmission failed to shift out of gear. While driving at various speeds, the vehicle was vibrating abnormally. There was an abnormal banging and booming sound detected. The check engine warning light was illuminated. Additionally, the wrench symbol was displayed. The contact called the local dealer, but the vehicle was not diagnosed or repaired. The vehicle was taken to an independent mechanic, who performed an unknown service of the transmission. The manufacturer was contacted and referred the contact to the NHTSA hotline. The failure mileage was approximately 68,000.

NHTSA ODI 11602293

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle stalled, and the check engine warning light illuminated. The vehicle was able to be restarted and was taken to an independent mechanic where the spark plugs were replaced; however, the failure persisted. The vehicle was diagnosed, and the failure was related to a misfire in the engine. The contact related the failure with the Technical Service Bulletin: 192384 (EcoBoost - Oil Consumption, Rough Idle, Misfire with Or Without Blue Exhaust Smoke); however, the vehicle was not included. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 145,000.

NHTSA ODI 11602316

The contact's son owns a 2016 Ford F-150. The contact stated that on several occasions while driving at various speeds, the vehicle inadvertently downshifted to first gear. The contact stated that on one occasion while driving at an undisclosed speed, the vehicle unexpectedly downshifted from 6th gear to 1st gear and the engine revved loudly. Additionally, while the vehicle was in 5th gear, the gear selector failed to shift to any other position except for park(P). The power train warning light was illuminated. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was approximately 56,000.

NHTSA ODI 11602360

Swollen lug nuts.

NHTSA ODI 11602004

The contact owns a 2016 Ford F-150. The contact stated while driving approximately 65 MPH, the transmission erroneously downshifted from sixth gear to third gear causing the vehicle to abruptly decelerate, nearly causing a semi-truck to crash into the rear of the vehicle. The contact stated that the failure was intermittent. The vehicle was taken to the local dealer on several occasions, but the cause of the failure was not yet determined. The manufacturer was notified of the failure, but no assistance was offered. The failure mileage was 79,554.

NHTSA ODI 11600856

The contact's son owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle lost motive power and failed to accelerate as intended with a knocking sound coming from the engine. The power train warning light was illuminated. The vehicle was taken to a dealer where it was diagnosed and determined that the cylinder head or the engine might need to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 63,000.

NHTSA ODI 11600420

The contact owns a 2016 Ford F-150. The contact stated that while opening the panoramic moon roof, the moon roof functioned as intended; however, the moon roof then failed to close. Later, the contact became aware that the moon roof would open but not close. There was no warning light illuminated. The vehicle was taken to an independent mechanic, who diagnosed a failure with the moon roof assembly. The vehicle was not repaired. The manufacturer was notified of the failure but referred the contact to the NHTSA Hotline for assistance. The failure mileage was 77,000.

NHTSA ODI 11600487