What 433 owners told NHTSA about the 2015 Mercedes-benz C-class Phev

Car was pulling to one side. Replaced the front routers and breaks. Problem still persisted. After more investigating the subframe was found to be rusting out, Mercedes of New London CT said it was unsafe to drive. But allowed my daughter to drive it home. This car was purchased it brand new from Mercedes=Benz of Warwick. The car was garaged all it life. This should not happen. They have had recalls and problems with this model just not this one. My concern is the safety of those driving this model clearly the problem was not solved. Please make Mercedes notify people driving this model, that there is a known subframe corrosion issue.

NHTSA ODI 11750145

My 2015 C300 W205 failed at its state inspection today due to a rusted through rear subframe. I understand that the W204 warranty on this was extended to 20 years/unlimited miles but the W205 was not. I have contacted Mercedes customer care for a potential goodwill repair since this seems to be a known issue with class actions pending. This should not be failing and it’s unclear why Mercedes did not include all models with the same design in its extended warranty. The costs could be up to $7k.

NHTSA ODI 11741830

The contact owns a 2015 Mercedes C300. The contact stated that the driver's side rear brakes and rotors were rusted. The contact stated that when the brakes were applied, they were slow to respond. The TPMS warning light was illuminated. The vehicle was taken to a braking center, which declined the warranty for the aftermarket parts. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The approximate failure mileage was 176,000.

NHTSA ODI 11740646

The car would seem to shift when stopping , when tires were removed the rear subframe had rusted out completely, this is a major safety issue and could cause loss of control of the vehicle. The failure is the same as what the w204s experienced but they’re being fixed at the cost of Mercedes

NHTSA ODI 11738382

I was driving my car was sputtering or trying to shut off while I press the gas and I let go of the gas and it catches and stayed on. I took it to the dealership and they said they found nothing wrong. May 3rd around 12pm im driving on the freeway and as im getting on the express lane going 60 it dies and I couldn't move the steering wheel and I slammed into a guardrail. After doing research my car (vin [XXX] ) had multiple recals from the fuel pump and steering wheel and the dealership never fixed or checked any recalls before selling it to me. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11736219

Component/System Failure: The rear subframe on my 2015 Mercedes-Benz C300 failed due to severe corrosion/rusting. The subframe is available for inspection upon request. Safety Risk: This failure created a serious and immediate safety hazard. While driving at highway speeds, the structural integrity of the vehicle was compromised, I had to break and lost control of the vehicle and almost causing a crash. This also posed a danger to other drivers on the road. The condition was severe enough that I believe I narrowly avoided a major accident. Confirmation of Problem: The issue has been confirmed by a Mercedes-Benz dealership service department, who identified the subframe as rusted and structurally compromised. Inspection by Other Parties: The vehicle has been inspected by a Mercedes-Benz dealership. It has not yet been inspected by the manufacturer directly, police, or insurance representatives. Warning Signs Prior to Failure: There were no clear warning lights or dashboard messages indicating this issue prior to the failure. The problem appears to have progressed without visible warning until it became severe. Additional Context / History: Mercedes-Benz has acknowledged subframe corrosion defects in certain vehicles from approximately 2010–2020, but my specific vehicle was not included in the extended warranty coverage. This is the second Mercedes-Benz vehicle I have owned (previously a 2012 model) that has experienced the same subframe failure. I was previously told that this issue had been resolved in newer models, which influenced my decision to purchase this vehicle. Additionally, this vehicle was purchased as a Certified Pre-Owned Mercedes-Benz, which implies it passed a detailed inspection process. Despite this, a major structural component failed. A warranty claim was submitted but denied on the basis of “rust,” even though this appears consistent with a known factory defect.

NHTSA ODI 11734527

rusted rear subframe. unsafe braking and suspension due to this. damage code 35441 47 shows 2008-2015 vins but my vin does not show active recall, yet has the issue

NHTSA ODI 11734426

The rear of the car would begin to slip during turns and when brakes were applied. When I had the issue checked out, my mechanic said that the rear subframe has severe corrosion, rust and holes. The subframe perforation is causing instability in the rear wheels, which is a safety issue. I took the car to Mercedes for an inspection and they confirmed the holes in the sub frame,with the inspector stating that the sub frame is "about to fall off". I believe this to be a safety issue as having the wheels or subframe fall off could cause fatalities. This appears to be a manufacturing defect given recalls for the same issue in other models of the 2015 c300. See video of the inspection of my car here: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11734329

Mercedes issued a recall for Mercedes C class for the model year up to 2015 for rear subframe that is rusting with holes in it. The dealer tells me my car is not covered by Mercedes even though it is a 2015 model. They gave me an estimate for the repair of over $5000. They say the model changed mid 2015 and mine is a model that is not covered. This could cause a serious crash at high speed. I am not sure why that repair is not covered for my 2015 model & I would like Mercedes to honor the repair.

NHTSA ODI 11733647

The contact owns a 2015 Mercedes-Benz C300. The contact stated that while driving at an undisclosed speed, there was an abnormal sound coming from the vehicle. The vehicle was driven to the shoulder of the road. The contact inspected the exterior of the vehicle and became aware that the moon roof panel had detached, and the moon roof panel flew off the vehicle. The dealer was made aware of the failure. The contact stated that the vehicle was previously repaired under NHTSA Campaign Number: 21V197000 (Structure) in 2021. The contact was informed that the repair was not covered under warranty. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 62,612.

NHTSA ODI 11733048

Exhaust camshaft pulse wheel shifted on camshaft. Replacement of camshaft, positioner, oil control valve, timing chain and chain tension was recommended.

NHTSA ODI 11729855

The R&R rear subframe is showing premature corrosion that can cause structural failure. This can lead to rear suspension detachment, erratic driving behavior, and severe safety risks. This problem has been confirmed by the Mercedes Benz dealer. This has been inspected by the Mercedes Benz dealership. There were no warning lamps, messages or other symptoms of the problem prior me finding out it was failing. I had a multi inspection performed on my car due to another issues and the MB service dept found it during that time. Which means if I had never had the multi inspection done due to another issue I was having with the car, I would not have known.

NHTSA ODI 11729890

Rear subframe has rust and holes. Dealer is saying not covered under warranty and asking for 8000

NHTSA ODI 11729627

When buying this car from Auto Shoppers, they was an airbag light on but dealership said it was a sensor from auto detail on car or recall. Got diagnostic from Mercedes Benz, findings was there was no air bag in place on drivers side. Dealership did not tell us there was no air bag and only was a sensory/recall and are refusing to fix it.

NHTSA ODI 11726706

Rear subframe rotted, hole like perforation on the frame. The current extended warranty covers the C204, but my Mercedes C300 2015 has a C205 that is the same part number, but for some reason the warranty does not cover the C205, but has the same identical issues as the C204.

NHTSA ODI 11726150

I am reporting a structural failure of the rear subframe due to corrosion on my 2015 Mercedes-Benz C300 4MATIC. The failure was diagnosed by an authorized Mercedes-Benz dealer, who confirmed that the rear subframe has corroded and broken, compromising the structural integrity of the vehicle. This is not cosmetic rust. The subframe is a load-bearing structural component, and its failure creates a serious safety risk, including potential loss of vehicle control. I have been advised that the vehicle may be unsafe to operate in its current condition. The vehicle has approximately 143,000 miles and has been registered and operated in Connecticut, a salt-use state. However, this level of corrosion leading to structural failure of a major suspension component is premature and not consistent with normal wear and tear, even in such environments. I contacted Mercedes-Benz USA and escalated the matter to an Executive Referral Manager. Mercedes-Benz acknowledged the seriousness of the issue but declined to provide any repair assistance, stating that my vehicle falls outside of warranty extension and goodwill parameters. Mercedes-Benz did not dispute the nature of the failure or its safety implications, but refused to address the issue based solely on internal policy criteria such as age and mileage. A rear subframe supports critical suspension components. Corrosion leading to structural breakage can result in instability, misalignment, or failure of suspension components while driving, increasing the risk of a crash. This issue appears to be consistent with known reports of rear subframe corrosion in similar Mercedes-Benz vehicles, raising concern about a broader safety defect. The failure was identified during inspection, and repair costs are estimated at approximately 5,000–6,000. I am submitting this complaint due to the safety risk posed by structural failure and the manufacturer’s refusal to address the issue.

NHTSA ODI 11724925

The rear subframe completely rusted out on both sides causing the car to swerve very dangerously to the left when braking. The subframe was diagnosed by the dealer. There was a " collision prevention assist inoperative" warning a week prior the the car noticeably swerving when braking

NHTSA ODI 11724992

REAR SUBFRAME RUSTED OUT AND BROKEN

NHTSA ODI 11724694

The contact owns a 2015 Mercedes-Benz C300. While driving approximately 15 MPH, the brake pedal was depressed, and the body of the vehicle shifted to one side. The vehicle was drivable after the failure. There was no warning light illuminated. The vehicle was driven to the residence and parked. The contact stated that due to the failure, the vehicle was unsafe to drive. An independent mechanic was contacted, and it was determined that the rear subframe was corroded. The vehicle was not repaired. The manufacturer was notified of the failure, and it was confirmed that the VIN was not under recall. The failure mileage was not available.

NHTSA ODI 11722220

Fuel pressure pump hose on top of the engine leaks gasoline this is a serious safety concern the hot engine can catch fire easily, I noticed due intoxicating vapors in cabin while driving because car takes air from q side of the engine to the cabin. The car only has 28k miles on it.

NHTSA ODI 11721304

After strong fuel odor in interior of car, inspected the engine and discovered fuel in the top of the engine this is a serious safety concern due possible car fire. The leak appear to be due failure of a top engine gasoline hose due low quality. The car barely has 30k miles .

NHTSA ODI 11720037

I have been informed by my dealer's service unit that the rear subframe of my car (2015 Mercedes C class) is rusted with holes. My understanding is that this can affect the integrity of the structure and cause problems while driving. According to your website [XXX] ) , this should be covered under a warranty extension. However, Mercedes says that my car is not, and to fill out this form if I believe it should be. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11713745

1. What component or system failed or malfunctioned? The low-pressure fuel feed line (Part No. 274-070-35-00) and its associated clamps connected to the high-pressure fuel pump. Availability: State: The defective hose is currently on the vehicle and is available for inspection. If the repair proceeds, I request the dealership to retain the failed part for my inspection. 2. How was your safety or the safety of others put at risk? The failure resulted in raw fuel leaking directly into the engine compartment. This creates an immediate and severe fire hazard, as gasoline is being released near high-temperature engine components. Furthermore, the strong odor of gasoline entered the cabin through the HVAC vents, exposing passengers to toxic fuel vapors while the vehicle was in operation. 3. Has the problem been reproduced or confirmed? Yes. The defect was confirmed by Mercedes-Benz of Orange Park (Dealer Code: 64111). The technician performed a 'cold start' inspection and verified fuel leaking from the low-pressure line to the high-pressure pump. > Note: My service advisor's admitted: Yes sir we will do the hose. 4. Has it been inspected by the manufacturer, police, insurance, or others? Answer: The vehicle has been inspected and the failure documented by an authorized Mercedes-Benz dealership technician. It has not yet been inspected by insurance or police as no fire has occurred yet; however, the dealership has identified the part as defective. 5. Were there any warning lamps or other symptoms prior to failure? There were no warning lamps or dashboard messages. The primary symptom was a pungent smell of raw gasoline inside and outside the vehicle, specifically during cold starts. These symptoms first appeared recently [January 3rd, 2026] and became persistent as ambient temperatures dropped.

NHTSA ODI 11712884

Strong gas odor coming from vent when heat and AC is on. Odor was causing dizziness and had to drive with window open or vent off. When opening the hood gas odor was also present. Brought to the mechanic and found fuel lines leaking. Went online and found out this is a very coming problem. I had to spend $657. to repair. Mechanic stated Mercedes issued a service bulletin but not a recall.

NHTSA ODI 11712012

Failed/Malfunctioned Component: Rear subframe (structural/chassis component) exhibited advanced corrosion (perforation/rust-through), compromising structural integrity and alignment/handling. Availability for Inspection: Yes. The vehicle and the subframe are available for inspection upon request. I can provide photos, videos, and repair estimates if needed. The corroded subframe is fracture and detach suspension mounting points, which may lead to: Sudden loss of vehicle stability or control (especially during braking, cornering, or over bumps). Unpredictable alignment changes causing pulling, vibration, or abnormal tire wear that can escalate into a loss-of-control event. Increased stopping distance and potential for wheel misalignment or collapse, raising the risk of a crash involving occupants and other road users. I limited driving/use due to the risk; issue is a structural safety concern rather than cosmetic. Confirmation: Yes on multiple visits since Oct 2023 -Yes—diagnosed and documented by Mercedes-Benz of Silver Spring on Oct 2 2023, Nov 2023 and Dec 2025. Technician confirmed severe corrosion/rust perforation on the rear subframe requiring replacement. No No

NHTSA ODI 11712059