Home · 2015 Ford Fusion Hev · Complaints

What 995 owners told NHTSA about the 2015 Ford Fusion Hev

These are the actual owner complaints behind this car’s reliability verdict, filed with the federal government, unedited. They’re unverified reports, not confirmed defects: read them as leads for your pre-purchase inspection, not a diagnosis.

All (995)Crash / fire / injury (45)Engine (264)Steering (171)Transmission & drivetrain (148)Brakes (132)Electrical system (111)Fuel system (66)Engine & cooling (52)Airbags (38)Body & structure (31)Seat belts (25)

66 of 995 complaints match · Fuel system · clear filters · page 2 of 3

Aug 15, 2020Fuel system

STALLS OR WON'T START AFTER FILLING GAS TANK. SOMETIMES IT TAKES 5 TO 10 .MINUTES TO START. HAS STALLED NUMEROUS TIMES WHEN I WAS AT A INTERSECTION AND TRIED TO PULL OUT. GETS P1450 ERROR CODE..

NHTSA ODI 11349567

Jul 24, 2020Fuel system

MY ENGINE LIGHT CAME ON. SO I WENT TO 2 DIFFERENT COMPANIES AND THEY TOLD ME THAT THERE WAS A MISFIRE IN CYLINDER 2. I REPLACED THE COILS AND PLUGS. THE ENGINE LIGHT CAME ON AGAIN SO I TOOK IT TO FORD. THERE THEY TOLD ME COOLANT WAS GETTING INTO MY CYLINDERS. THEY TOLD ME THAT IT WOULD COST $6,731 TO FIX A PROBLEM THAT MULTIPLE PEOPLE WITH THE SAME CAR AND MULTIPLE DIFFERENT YEARS ARE HAVING. THE CAR STILL MOVES BUT NOW IT'S OVERHEATING EVERY 3 MINUTES.

NHTSA ODI 11341229

May 17, 2020Fuel system

SEVERAL TIMES TODAY MY VEHICLE SHUT OFF WHILE DRIVING. THE DASH DISPLAY SAID "TRANSMISSION NOT IN PARK" FOR A SECOND OR TWO AND THEN THE MOTOR SHUT OFF - NO LIGHTS IN THE INSTRUMENT CLUSTER, NO CHECK ENGINE LIGHT OR CODES. ONE TIME WAS ON THE HIGHWAY AT SPEED, THE SECOND TIME WAS DRIVING SLOWLY ON A NEIGHBORHOOD ROAD. THE ENGINE WILL NOT START AFTER IT STOPS - I HAVE TWO WAIT 15 MINUTES SOMETIMES. WHEN I TRY TO START THE ENGINE THERE ARE NO LIGHTS ON THE DASH - BATTERY CHECKED GOOD, 100% CHARGE. SINCE THIS SEEMS TO OCCUR WHILE DRIVING THIS IS A SAFETY ISSUE AND MOST OWNERS ON THE INTERNET SAY THAT FORD NEVER "FINDS A PROBLEM."

NHTSA ODI 11324840

Apr 27, 2020Fuel system

TL* THE CONTACT OWNS A 2015 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING, THE VEHICLE STALLED. THE FAILURE ALSO OCCURRED AFTER THE VEHICLE WAS REFUELED. THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER (SISK FAMILY FORD, INC, 565 OAK ST, FOREST CITY, NC 28043) WHERE IT WAS DIAGNOSED THAT THE FUEL PRESSURE SENSOR SWITCH NEEDED TO BE REPLACED. THE VEHICLE WAS LATER TAKEN TO AN INDEPENDENT MECHANIC FOR A SECOND OPINION WHO CONFIRMED THE DEALERS DIAGNOSTIC TESTING. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO MENTIONED THAT THERE WAS FUEL PRESSURE BUILDING UP IN THE FUEL TANK AND STATED THAT THERE WAS A LOUD NOISE COMING FROM THE FUEL TANK. IN ADDITION, THE FUEL PRESSURE WAS HIGH AND PRIOR TO THE LOUD NOISE THERE WOULD BE A FUEL ODOR PRESENT. THE VEHICLE WAS NOT TAKEN BACK TO THE DEALER OR THE INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 125,000.

NHTSA ODI 11322351

Mar 30, 2020Electrical systemEngineFuel system

HAS PROBLEMS STARTING AFTER PUTTING GAS IN THE TANK. CHECK ENGINE LIGHT ON, MECHANIC SAYS IT'S A PURGE VALVE. KNOW ALOT OF OTHER FUSION OWNERS WITH SAME PROBLEM. SEEMS TO BE HAPPENING AROUND 40,000 MILES. HAVE TO SIT AT GAS STATION ABOUT 10 TO 15 MIN SOMETIMES. OTHERS TIMES JUST STARTS ROUGH.

NHTSA ODI 11319684

Mar 30, 2020Fuel system

AFTER GETTING GAS THE VEHICLE HESITATES TO START. ONCE STARTED AND PRESSING OF THE GAS PEDAL THE CAR RESIST MOVING FORWARD. ON OCCASION A LOUD AIR SOUND COMES FROM WHERE GAS IS PUMPED IN. IF I STOP TO OPEN THE GAS DOOR AND RELEASE THE AIR IN THE LINE THE CAR CREATES ANOTHER LOUD SOUND LIKE AIR OUT OF A TIRE. YOU CAN SMELL GAS AROUND THE VEHICLE WHETHER I PUMP IT IN OR NOT. THIS HAS HAPPEN ON NUMEROUS OCCASIONS BUT THE LAST TIME WAS ON MARCH 12, 2020.

NHTSA ODI 11319758

Feb 18, 2020Transmission & drivetrainEngineFuel system

ON 10/7/2019 I BROUGHT MY CAR IN TO FORT MILL FORD (SC) FOR A TIRE CHANGE AND REGULAR SERVICE. WHEN I CAME TO PICK IT UP ON 10/10/2019, THE CAR WOULD NOT START. UPON ADVISING MY TECH BRITTANY OF THE ISSUE, THEY SENT OUT A TECH TO JUMP START THE CAR THAT WAS JUST SERVICED. WHEN THE CAR WAS JUMP STARTED, AN ENGINE LIGHT APPEARED ON THE DASHBOARD. THE VEHICLE WAS AT 62000 MILES. I WENT BACK TO MY ADVISER BRITTANY AGAIN AND SHE STATED THAT THE ENGINE LIGHT IS NOTHING TO WORRY ABOUT AND THAT FORD ACTIVATES THOSE WHEN SEASONS CHANGE AND IS PART OF THEIR SOFTWARE. SHE INSISTED THAT EVERYTHING WAS OK WITH THE CAR AND REFERENCED THE INSPECTION LIST I WAS GIVEN FOR MY 2015 FORD FUSION SE. NOT THREE WEEKS LATER, THE ENGINE LIGHT WENT FROM BEING CONSTANTLY ON, TO FLASHING. THIS ALSO CAUSED AN INTENSE WHITE SMOKE FROM THE EXHAUST AND A STRONG GAS PRESENCE IN THE VEHICLE. WHILE I WAS DRIVING TO WORK, THE ENGINE LIGHT STARTED FLASHING AND THE CAR STARTED JERKING ON I-77 HIGHWAY. I TOOK THE CAR BACK TO FORT MILL FORD ON 11/18/2019 FOR INSPECTION. THE NEXT DAY, BRITTANY CALLED ME AND SAID THEY FOUND AN ISSUE WITH MY SPARK-PLUG AND THAT IT MIGHT COST ANYWHERE FROM $200 TO $6000.00 TO REPAIR IT. SINCE THE ISSUE WAS NOT CAUSED BY ME I WAS NOT GOING TO TAKE RESPONSIBILITY FOR THE CHARGES AND AFTER WEEKS OF IGNORING ME, FORD MOTOR COMPANY (OFFICE OF ELENA FORD) DECIDED TO GET INVOLVED. HOWEVER, THE CAUSE WENT FROM SPARK-PLUGS TO COOLANTS THEN CYLINDERS AND I WAS NEVER GIVEN A SPECIFIC CAUSE. I DID NOT HAVE MY CAR FOR OVER 60 DAYS BECAUSE ALL PARTS WERE ON BACK ORDER. I GOT MY CAR BACK ON 1/21/2020 AND IT IS STILL SHOWING ISSUES WITH ACCELERATION. OUT OF 91 NHTSA COMPLAINTS ON ENGINE ISSUES, OVER 31 HAVE THESE SAME SYMPTOMS. PLEASE SEE ATTACHED DOCUMENTS DETAILING THIS ISSUE. THIS FORM DOES NOT OFFER ENOUGH SPACE FOR RELEVANT INFORMATION AND I WAS NOT ABLE TO UPLOAD THE LAST EMAIL THREAD. *DT*JB

NHTSA ODI 11309899

Jan 17, 2020Fuel system

MY CAR SINCE I BOUGHT IT HAS HAD THE SAME ISSUE OF TURNING OFF EITHER WHILE DRIVING OR RIGHT AFTER I GET GAS AND NOT STARTING BACK UP. I HAVE GOTTEN THE PURGE VALVE REPLACED AS THAT IS WHAT THE DEALER SAID WAS THE ISSUE AND ONE YEAR LATER I'M HAVING THE SAME ISSUE. IT SEEMS THIS IS A HUGE PROBLEM FOR FORDS SINCE THEY RECALLED OVER A MILLION FORD FOCUS VEHICLES FOR THE SAME ISSUE BUT MY MODEL IS NOT ON THE RECALL LIST WHICH IT CLEARLY NEEDS TO BE.

NHTSA ODI 11300060

Jan 9, 2020Fuel systemEngine

TL* THE CONTACT OWNS A 2015 FORD FUSION. THE CONTACT STATED THAT UPON STARTING HER VEHICLE, THE VEHICLE BEGAN SMOKING FROM THE TAILPIPE AND WAS EMITTING A GAS ODOR. THE CONTACT WAS UNAWARE IF ANY WARNING LIGHTS ILLUMINATED ON THE VEHICLE. THE CONTACT HAD THE VEHICLE TOWED TO TINDOL FORD LOCATED AT 1901 E FRANKLIN BLVD, GASTONIA, NC 28054 WHERE THE VEHICLE WAS DIAGNOSED WITH A DEFECTIVE INJECTOR WHICH CAUSED THE FUEL TO SEEP THROUGH THE INJECTOR AND MIX WITH THE OIL, CAUSING THE FAILURE. THE VEHICLE HAD NOT BEEN REPAIRED AFTER THE DIAGNOSIS. THE MANUFACTURER HAD BEEN NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 60,000. *DT*JB

NHTSA ODI 11298120

Oct 28, 2019Fuel system

TL* THE CONTACT OWNS A 2015 FORD FUSION. WHILE DRIVING 35 MPH, THERE WAS AN ABNORMAL SUCTION NOISE COMING FROM NEAR THE FUEL TANK AREA. ALSO, THE VEHICLE SHUDDERED AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THE VEHICLE AND DETERMINED THAT THE PURGE VALVE AND PCV) NEEDED TO BE REPLACED. JENKINS & WYNNE FORD, HONDA, & LINCOLN (2655 TRENTON RD, CLARKSVILLE, TN 37040, (931) 542-4886) WAS CONTACTED AND STATED THAT THE VIN WAS NOT INCLUDED IN A RECALL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE RECURRED MULTIPLE TIMES. THE MANUFACTURER WAS CONTACTED AND PROVIDED THE SAME INFORMATION AS THE DEALER. THE FAILURE MILEAGE WAS APPROXIMATELY 64,000.

NHTSA ODI 11271690

Oct 26, 2019Fuel system

42K. ENGINE LIGHT CAME ON, DIAGNOSTICS REPORTED A BAD 02 SENSOR. NEVER HAD ANY KIND OF ISSUES WITH AN 02 SENSOR. CAN'T BELIEVE IT HAPPENED ON A 2015 MODEL.

NHTSA ODI 11271203

Sep 26, 2019EngineFuel system

STARTED CAR, GOT DASHBOARD LIGHT ON 7.6.19 MILEAGE 27721. CAR RUNNING ROUGH, ABOUT TO STALL,ETC. ERROR CODE P0302. CYL.#2 IGNITION COIL REPLACED. THEN, 2 WEEKS LATER GOT DASHBOARD LIGHT AGAIN, SAME CODE P0302. MECHANIC (PRIVATE)REPLACED PERCEIVED FAULTY IGNITION COIL AS PREVIOUS. ON 9.23 .19 CAR STARTED,. CAR RUNS ROUGH, ALMOST STALLS DASHBOARD LIGHTS AGAIN. THIS TIME WE TAKE IT TO ROYAL OAK FORD SERVICE DEPT. THEY GET P0302 AND ADVISE US TO CHANGE SPARK PLUGS. $307.29 CHARGE. UPON INSPECTION OF SPARK PLUGS I NOTE ALL PLUGS ARE HEAVILY COATED IN CARBON. I CHECK THE TAILPIPE AND THE INSIDE IS ALSO HEAVILY CARBON COATED. SHORTLY AFTER I FIND INFORMATION THAT MOST DIRECT INJECT ENGINES HAVE THIS PROBLEM. IT WAS NOT HARD INFO TO FIND. BECAUSE OF DIRECT INJECTION THE VALVES DO NOT RECEIVE THE BENEFIT OF DETERGENT GASOLINES AND BECOME HEAVILY COATED IN CARBON. THIS IS AN OVERSIMPLIFIED EXPLANATION OF WHAT IS OCCURRING., BUT MAKES THE POINT. I CONFIRM FINDINGS WITH AND SHOW PLUGS TO, MY MECHANIC WHO CONFIRMS ;THAT THESE DIRECT INJECT ENGINES HAVE AN ISSUE THE MANUFACTURERS CAN'T OR HAVEN'T CORRECTED, WHICH RESULTS IN THE CONDITION MY SPARK PLUGS WERE FOUND IN. I FOUND NOTSB'S ON THE SUBJECT. MECHANIC RECOMMENDS A GDI SERVICE, WHICH INCLUDES PULLING ALL VALVES AND CLEANING THEM. HE ALSO RECOMMENDS ANYONE WITH A DI ENGINE TO DO THIS AT LEAST ONCE A YEAR TO KEEP VEHICLE RUNNING SMOOTHLY AND TO GET MAXIMUM LIFE OUT OF THE PLUGS. BY THE WAY, FIRST SERVICE INTERVAL FOR PLUGS ON THIS CAR IS 100,000 MILES. THIS IS THE EXPERIENCE I'VE BEEN EXPOSED TO SO FAR, BUT DO KNOW THAT IT CAN GET MUCH WORSE (AFFECTING OTHER PARTS OF THE ENGINE) FWIW THE MECHANIC BELIEVES THE MANUFACTURERS (IN THIS CASE FORD) ARE WELL AWARE OF THESE ISSUES WITH DIRECT INJECT DESIGNED ENGINES. PIC OF PLUGS INCL. BELOW.

NHTSA ODI 11258356

Apr 22, 2019EngineFuel system

TL* THE CONTACT OWNS A 2015 FORD FUSION. THE CONTACT STATED THAT THE VEHICLE STALLED WHILE DRIVING AND WOULD NOT RESTART. THE VEHICLE WAS TAKEN TO FELIX SABATES FORD LINCOLN (7601 SOUTH BLVD, CHARLOTTE, NC 28273) WHERE IT WAS DETERMINED NOT TO BE INCLUDED IN NHTSA CAMPAIGN NUMBER: 18V735000 (FUEL SYSTEM). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS 69,200. *BF*JB

NHTSA ODI 11202978

Mar 25, 2019Transmission & drivetrainEngineFuel system

THIS CAR HAS BEEN IN TWICE FOR A CAM POSITION SENSOR. THE FIRST TIME THE PART TOTALLY FAILED AND LEFT US ON THE ROAD SIDE ON A VERY DANGEROUS STRETCH OF HWY 101 AND WAS REPLACED. 1708 MILES LATER THE CHECK ENGINE LIGHT CAME ON AGAIN. THE CODE WAS P0340 AGAIN. WE WERE TOLD THAT THE ISSUE COULD NOT BE DUPLICATED THROUGH A DEALER ROAD TEST AND WE WERE CHARGED $190.00 FOR THE DIAGNOSTICS. THE FIRST TIME THIS ISSUE OCCURRED, WE HAD BROUGHT THE VEHICLE IN FOR A SAFETY RECALL. WHEN WE PICKED THE CAR UP, THIS WAS THE FIRST INSTANCE OF THE FAILURE OF THIS COMPONENT. THIS HAS CAUSED US GRAVE CONCERN. MY WIFE HAS MS AND CAN'T BE LEFT ON THE ROADSIDE. WE BELIEVE THIS VEHICLE HAS THE POTENTIAL TO BE UNSAFE, AND FORD WILL NOT STAND BEHIND THEIR REPAIRS AS THE COMPUTER SHOWS THE CODE THAT WOULD STATE THE ISSUE HAS HAPPENED AGAIN, BUT BECAUSE THE SERVICE DEPARTMENT COULD NOT CAUSE THE CODE TO OCCUR A THIRD TIME, THAT EVERYTHING IS WORKING WELL. AGAIN, WE BELIEVE THIS IS WRONG AND WISH TO MAKE THE PUBLIC AWARE OF A VERY REAL SAFETY ISSUE. WE HAVE CONTACTED THE DEALER ABOUT THE ISSUE. OUR SERVICE ADVISER IS [XXX] FROM MOCK FORD (SHOULD BE NOTED THIS IS NOT HER FAULT NOR I BELIEVE MOCK FORD) AND THE FORD REP IS [XXX], 866-631-3788 X77756 . WE DO NOT KNOW AT THIS TIME IF THE ISSUE HAS BEEN REMEDIED. ONLY THAT THROUGH A TEST DRIVE IT COULD NOT BE DUPLICATED. THE COMPUTER LOG SHOWS THE INCIDENTS. SHOULD WE JUST IGNORE THIS AND HOPE FOR THE BEST? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TT

NHTSA ODI 11191466

Mar 17, 2019Fuel system

EVERY TIME I FILL UP THE GAS TANK AND I ATTEMPT TO START THE CAR, THE CAR RUNS ROUGH AND STALLS. IT TAKES TWO OR THREE TIME OF TRYING TO START THE CAR BEFORE IT WILL START. IT WILL RUN ROUGH FOR A WHILE BE IT STARTS RUNNING NORMAL.

NHTSA ODI 11187382

Jan 25, 2019Fuel system

MY VEHICLE STALLS AFTER FUELING AND ALSO WHILE DRIVING. IT SEEMS TO BE A PROBLEM WITH MANY FORD FUSIONS. WHILE DRIVING, THE CAP LESS GAS FILLER WILL START VIBRATING AND RELIEVING PRESSURE FROM THE FUEL SYSTEM. THIS IS CAUSING THE CAR TO ACT LIKE IT IS MISFIRING AND RUN ROUGH. BEFORE I HAVE TIME TO PULL OFF THE BUSY CITY STREET THE CAR WILL SHUT OFF AND I'M LEFT SITTING IN THE MIDDLE OF THE ROAD TRYING TO GET THE CAR STARTED AND MOVED TO A SAFE LOCATION. OCCASIONALLY THE CAR WILL THROW A 1450, 2196, OR 0131 CODE. THE MAIN CODE IS 1450 WHICH IS AN EVAP CODE. I'VE REPLACED THE CANISTER AND WILL BE REPLACING THE PURGE VALVE SOON. THESE VALVES NEED TO BE LOOKED AT BECAUSE THEY CAN MALFUNCTION WITHOUT ANY WARNING AND POSE A SAFETY HAZARD.

NHTSA ODI 11172036

Jan 25, 2019EngineFuel system

AFTER REFUELING THE VEHICLE IS DIFFICULT TO START, PUMPING THE ACCELERATOR HELPS BUT THE ENGINE WILL STALL SUDDENLY WITHIN A FEW MILES OF THE FILL UP. ON TWO OCCASIONS I HAVE LOST POWER WHEN DRIVING ON A MAJOR STREET WITH 1/4-1/2 TANK OF FUEL. THIS STALL IS PRECEEDED BY A LOUD, DISONATE NOISE FROM THE FUEL FILLER. THERE IS WWW INFORMATION REGARDING FAILED PURGE VALVES, BUT MOST INFORMATION IS FOR EARLIER MODELS. THE FOCUS RECALL SEEMS IDENTICAL. THIS IS OBVIOUSLY A SAFETY ISSUE AND I HAVE TAKEN THE CAUTION TO STAY OFF THE ROAD AFTER FUELING TILL THE ENGINE IS RUNNING SMOOTHLY. CODES CHECKED WITH ONLY ONE READING COMING UP -A YEAR AGO.

NHTSA ODI 11172164

Jan 23, 2019Fuel system

CAR WOULD INTERMITTENTLY STALL AT LOW SPEEDS AND WOULD SHAKE AND SHUTTER UNTIL THE ENGINE QUIT. THIS WOULD TAKE PLACE AFTER WARM UP AND THE CAR HAD BEEN DRIVEN FOR SEVERAL MILES. CAR WOULD RESTART AFTER HARD CRANKING AFTER MOVING GEAR SHIFT INTO PARK. THIS WOULD TAKE PLACE AT STOP LIGHTS, IN THE DRIVEWAY AND ON THE STREET WHILE IN TRAFFIC. DEALER REPLACED THROTTLE BODY (PART # DS7Z 9E926C) AFTER VERIFYING CODE FROM ELECTRONIC ANALYSIS.

NHTSA ODI 11171706

Jan 16, 2019Fuel system

CAR STALLS WHEN STARTING OUT

NHTSA ODI 11170312

Dec 20, 2018SuspensionElectrical systemFuel system

IF I CRANK THE CAR SOON AFTER CUTTING IT OFF, (WHILE IT'S STILL WARM) ENGINE SPUTTERS THEN QUITS, AS IF IT ISN'T GETTING ENOUGH FUEL. SO WHEN GETTING GAS, I HAVE TO HOLD DOWN THE GAS PEDAL OR ENGINE QUITS. AS SOON AS I START PUMPING, THE ENGINE STARTS CHOKING. I CAN'T TURN OFF THE IGNITION WHILE PUMPING GAS BECAUSE IT WON'T STAY CRANKED ONCE I TRY TO DRIVE AWAY UNLESS I REV THE RPM'S UP REALLY HIGH FOR A PERIOD OF TIME. I'VE HAD IT LOOKED AT SEVERAL TIMES AND NO ONE CAN FIGURE OUT WHAT'S WRONG. THIS HAS BEEN AN ONGOING PROBLEM FOR OVER A YEAR. AND NOW WHITE SMOKE BILLOWS OUT OF THE TAIL PIPE WHEN IT'S CRANKED. SECOND PROBLEM....ELECTRICAL. SOME OF THE STEERING WHEEL BUTTONS, SUCH AS CRUISE AND HANDS-FREE CALLING STOP WORKING OVER TIME. THIRD PROBLEM.... FRONT CV JOINTS WEAR OUT WAY TOO SOON. I HEARD OF A RECALL ON THE NEWS A COUPLE OF MONTHS AGO FOR MY CAR THAT SOUNDED LIKE MY ENGINE ISSUE, BUT NOW I CAN'T LOCATE THE RECALL ANYWHERE. THEY EVEN TOOK IT OFF OF THE NEWS CHANNEL'S WEBSITE. DURING THE BROADCAST, THEY SAID THE RECALL WOULD BEGIN DECEMBER 10TH. WHAT HAPPENED??? DID FORD CHANGE ITS MIND? SURE WOULD HELP ME OUT! I'M ENTERING THE OCCURRENCE DATE 1/1/17, BUT THIS HAS BEEN GOING ON WELL OVER ONE YEAR, MAYBE 2.

NHTSA ODI 11162795

Dec 16, 2018Fuel system

TAKATA RECALL I CURRENTLY OWN A 2015 FORD FUSION SE 2.0L TURBO AS THE MILEAGE HAS INCREASED I HAVE BECOME AWARE OF A PROBLEM WITH THE PURGE VALE, AS I HAVE HAVING TROUBLING STARTING MY CAR AFTER I PUT GAS IN IT ALONG WITH STALLING. AFTER SOME RESEARCH I CAME UPON ARTICLES OF COMPLAINTS ABOUT THE SAME MODEL CAR WITH THE SAME PURGE VALVE PROBLEM. I BELIEVE THIS IS A DEFECT IN THE CAR THAT HAS DANGEROUS SAFETY HAZARDS

NHTSA ODI 11161865

Dec 10, 2018EngineFuel system

FILLED UP CAR W/ GAS, CAR SPUTTERED LIKE IT WAS NOT GETTING GAS. CAR SHUT OFF BUT POWER STAYED ON. TRIED TO START CAR AGAIN, & IT SPUTTERED AGAIN. I THEN PUSHED ON ACCELERATOR TO GIVE GAS, AND CAR SPUTTERED AS I LET OFF, THEN DIED, BUT STILL HAD POWER. STARTED CAR FOR 3RD TIME, AND IT CONTINUED TO SPUTTER, I PUSHED ON ACCELERATOR, AND PUT IN DRIVE, AND AS I DROVE ABOUT 20 METERS, THE CAR SEEMED TO STILL SPUTTER. ONCE I CONTINUED TO DRIVE, AND GET UP TO 30 TO 40 MPH, THE CAR RAN FINE. CAR STARTED FINE THE NEXT FEW HOURS, BUT THEN IN THE EVENING IT DID IT AGAIN. I HAD TO PUT HAZARDS ON DUE TO BEING ON A MAIN ROAD AND THE CAR WOULD NOT ACELLERATE AND STARTED SPUTTERING AGAIN. MY CHECK ENGINE LIGHT ALSO HAS CAME ON DURING THIS PROCESS. I HAVE TAKEN INTO AUTO SHOP AND IT READS THAT FUEL PRESSURE SENSOR NEEDS REPLACED: CODE P0087 FUEL RAIL/SYSTEM PRESSURE - TOO LOW P2196 02 SENSOR SIGNAL STUCK RICH BANK 1 SENSOR 1 P1450 UNABLE TO BLEED UP FUEL TANK VACUUM. WITH THE VEHICLE BEING WELL MAINTAINED AND BEING LESS THAN 5 YEARS OLD, I BELIEVE THIS SHOULD BE TAKEN IN CONSIDERATION DUE TO BEING VERY UNSAFE TO DRIVE DUE TO NOT KNOWING WHEN THE SPUTTERING OF THE CAR WILL HAPPEN.

NHTSA ODI 11160628

Oct 28, 2018Fuel system

CHECK ENGINE LIGHT CODE INDICATES CATALYTIC CONVERTER FAILURE. OIL CHANGED ACCORDING TO MANUFACTURERS RECOMMENDATIONS. CAR IS DRIVEN LESS THAN 100 MILES PER MONTH. INDICATOR LIGHT COMES ON AND GOES OUT INTERMITTENTLY. CAR IS ONLY 3 YEARS OLD.

NHTSA ODI 11143547

Oct 25, 2018EngineFuel system

AWHILE BACK THE CAR STARTED MAKING STRANGE NOISES, THAT CAME FROM THE FUEL INLET BEHIND THE GAS DOOR, SOUNDING LIKE PRESSURE ESCAPING. PRESSING THE DOOR IN (CAPLESS FUEL TANK) CONFIRMS THIS, AS THE VACUUM IS RELEASED. CAR IDLES ROUGH, AND IN SOME CASES, AFTER REFUELING, IT WILL IMMEDIATELY STALL. UPON FURTHER RESEARCH, IT SEEMS TO HAPPEN TO QUITE A FEW FUSION OWNERS, WITH VIDEOS AND FORUMS POSTS TO VERIFY. FORD CLAIMS TO NOT KNOW OF THE ISSUE, BUT JUST TODAY ISSUED A RECALL FOR A SIMILAR PROBLEM FOR THE FOCUS MODEL CARS. IT IS THE 2.0L TURBO OR NATURALLY ASPIRATED ENGINES, AND I HAVE THE 2.0L TURBO. THERE HAVE ALSO BEEN REPORTS OF CARS STALLING WHILE IN MOTION. CHECK ENGINE LIGHT CAME ON TODAY, WITH A P1450 CODE.

NHTSA ODI 11142746

Oct 24, 2018EngineFuel system

THIS CAR HAS BEEN IN MULTIPLE TIMES FOR LOSS OF POWER AND ENGINE CUTTING OUT DURING ACCELERATION. IT HAS BECOME DANGEROUS. THIS IS THE ECOBOOST ENGINE. FORD IS NOT TELLING ALL ABOUT THE DANGERS OF THIS PROBLEM. I HAVE ALMOST BEEN KILLED SEVERAL TIMES TRYING TO ACCELERATE INTO THE ROADWAY.

NHTSA ODI 11142457

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How to use these: a complaint is one owner’s report, filed voluntarily and published unverified. Patterns matter more than any single story. If several owners describe the same failure at similar mileage, put that system at the top of your pre-purchase inspection list. Back to the full 2015 Ford Fusion Hev verdict →