What 228 owners told NHTSA about the 2013 Ford Cmax Energi

THIS VEHICLE'S EV CHARGE CORD HAD AN INCIDENT THAT SEEMED TO HEAT UP / BEND THE CORD NEAR THE PLUG BACK IN 2016. I REPORTED TO FORD AT THE TIME, THEY SAID DO NOT USE THE CORD AND SAID THEY HAD A RESOLUTION UPCOMING. TO KEEP ANYONE FROM USING THE CORD, I CUT IT UP AND SENT OFF THE PARTS FOR RECYCLING (COPPER). NO RECALL NOTICES SENT BY FORD, NO ARTICLES ONLINE, OR EVEN COMMON SENSE SUGGESTED I SHOULD KEEP THIS DANGEROUS CORD IN MY HOUSEHOLD TO POSSIBLY BE USED AGAIN (AND THE LIABILITY WOULD BE ON ME FOR BEING SO STUPID). WHAT THE RECALL AND ARTICLES DID SUGGEST WAS THE CORD REPLACEMENT WOULD BE DONE BY VEHICLE VIN NUMBER (THAT VEHICLE WOULD BE CHECKED TO SEE IF IT HAS RECEIVED A NEW CORD). WHEN I WENT IN FOR SERVICE THIS YEAR TO FINALLY GET THIS RECALL PROCESSED, IT WAS DENIED BECAUSE I NO LONGER HAD THE CORD EVEN THOUGH MY CAR HAD PREVIOUSLY BEEN SERVICED WITH THIS CORD IN THE CAR (BEFORE IT HAD AN ISSUE, FORD SAID DO NOT USE, AND I DISPOSED OF ONCE I READ THE RECALL NOTIFICATIONS). I WOULD LIKE TO REQUEST THE NHTSA GET INVOLVED AND MAKE FORD REPLACE MY EV CORD. THEIR RECORDS CLEARLY SHOW MY VEHICLE NEVER GOT A NEW CORD, BUT THEY ARE MAKING SOME CLAIM THAT WITHOUT THE OLD CORD, THEY HAVE NO WAY OF KNOWING IF IT WAS AN EV CORD THAT HAD THE PROBLEM. HOWEVER, MY CORD WAS PRODUCED PRE-2013, THEY ALL WERE COVERED UNDER THIS RECALL. JUST SEEMS LIKE FORD IS TRYING TO SAVE THEMSELVES MONEY AND DENY ME THIS RECALL. I DO NOT KNOW WHY THEY ARE DOING THIS BECAUSE THEY PREVIOUSLY INDICATED BY PHONE CALL THIS WOULD NOT BE A PROBLEM. HOWEVER, THE SERVICE REP APPARENTLY CALLED FORD MULTIPLE TIMES TRYING TO GET THIS PROCESSED, BUT FORD SIMPLY DECLINED SAYING I SHOULD NOT HAVE DESTROYED THE CORD EVEN THOUGH NOT LANGUAGE WAS PROVIDED I NEEDED TO KEEP AND EVEN INSINUATED I SHOULD DESTROY TO KEEP FROM BEING USED. SOUNDS LIKE FORD COVERED THEIR LEGAL LIABILITY AND SAVED MONEY.

NHTSA ODI 11280792

FORD CHARGER FOR C-MAX PHEV OVERHEATED AND CAUSED WALL OUTLET TO BURN

NHTSA ODI 11191331

THE 120 VOLT, 12 AMP CHARGE CORD THAT CAME WITH MY CAR (FORD PART NO. FM58-10B706AC) IS OVERHEATING CREATING A FIRE HAZARD. THE END OF THE CORD THAT PLUGS INTO THE WALL HAS MELTED AND THE PLUG HAS LEFT BURN MARKS ON THREE DIFFERENT ELECTRICAL OUTLETS ON MY HOUSE WHERE I PLUG THE CAR IN TO CHARGE. PHOTOS OF THE MELTED CORD AND OUTLET BURN MARKS ARE ATTACHED. THERE IS A DESIGN FLAW IN THAT THE CONTROL UNIT BUILT INTO THE CORD IS TOO HEAVY AND PULLS THE PRONGS FROM THE OUTLET AND IF A PRONG IS ONLY PARTIALLY PLUGGED INTO THE OUTLET IT DRAWS MORE CURRENT THAN THE CORD CAN HANDLE. FORD IS AWARE OF THE PROBLEM AND ADVISED (FORD EV HELP LINE 1-800-392-3673) THAT THE CORD SHOULD NOT BE LEFT HANGING IN MID-AIR AND NEEDS TO BE PROPPED UP WHEN PLUGGED IN. THOSE INSTRUCTIONS ARE NOT IN THE OWNERS MANUAL OR ON THE CORD, NOR WERE THEY COMMUNICATED TO CMAX ENERGI OWNERS. FORD ASSERTS THAT THE CORD IS NOT COVERED BY ITS EXTENDED 8-YEAR, 80,000 MILE WARRANTY FOR ELECTRICAL COMPONENTS FOR THE CMAX ENERGI, SO THIS PART IS NOW OUT OF WARRANTY. IT IS VERY EXPENSIVE (I WAS QUOTED $975 BY FORD TO REPLACE THE CORD). THUS IT IS HIGHLY LIKELY THAT OWNERS WILL DEFER REPLACING THE CORD AND KEEP USING IT, BECAUSE IT STILL WORKS EVEN THOUGH THE PLUG IS PARTIALLY MELTED. THIS CORD IS HIGHLY LIKELY TO RESULT IN FIRES AND MAY BE RESPONSIBLE FOR THE TWO CMAX ENERGI GARAGE FIRES IN FLORIDA I READ ABOUT IN THE PRESS LAST MONTH. I AM HAPPY TO PROVIDE MORE INFORMATION IF YOU WANT TO CONTACT ME.

NHTSA ODI 10904811