What 162 owners told NHTSA about the 2023 Toyota Highlander

When applying brake, in sporadic and unpredictable circumstances, the vehicle seems to switch from regenerative braking to brake pump braking. During this switch, braking power is lost completely. The vehicle was inspected by the Dealer, they stated no issues found / unable to reproduce. This issue, if unresolved, increases risk of vehicle collision. No warning lights, no messages, no other symptoms of the problem. This issue has been present for ~1.5 years.

NHTSA ODI 11743593

The brakes on this vehicle disengage and re-engage at will during braking. There are no indications of when it will occur. Brakes will disengage during low and high-speed braking, braking while going uphill, downhill, on flat roadway or during turns. This has resulted in several near miss accidents as well as debris was struck in the roadway due to being unable to stop. This vehicle was purchased new from the dealership in NM and was reported to them starting at 18,000 miles. Vehicle has been taken to numerous dealerships and reported with them as well. Toyota's answer is this is normal. Brakes disengaging and resulting in near accidents is not normal. It is now pending formal inspection from Toyota corporate by dealerships dismiss the problem as unable to replicate. This is to the point where we only drive when absolutely needed due to fear of an accident as this is the only vehicle.

NHTSA ODI 11739463

2023 Highlander Hybrid braking suddenly changes at low speeds when coming to a stop. Vehicle's brakes work properly (Regenerative and hydraulic combined) until it slows to make a stop or slows in heavy traffic. Suddenly the brake pressure changes and the vehicle "lunges" forward and brake pedal must be pressed extremely hard to stop or slow the vehicle. Problem happens most often when on a hill approaching a stop. Toyota dealer initially said that they never heard of such a problem until I presented them with T-SB-0059-23 Hybrid Regenerative Brake Transition Feeling Improvement for Model years 2020 thru 2022 from Toyota's website. I had reported the issue 3 times before (twice while in warranty and documented by them once while in warranty) but they claim that there is no fix available and when and if one comes available it will only apply to vehicles with 36,000 miles or less. LOOKS like Toyota and this dealer could care less about SAFETY and its customers.

NHTSA ODI 11728242

When applying the brakes sometimes, particularly when breaking at the bottom of a hill, the car lunges forward before the brake catches and it stops. The transition is jarring and does not seem safe at all. I've been told by mechanics at the Toyota shop that it is normal for a hybrid vehicle, but if that is the case they need to not sell hybrid vehicles or find a way to avoid this problem. I've read tons of posts on online forums confirming that many other people have this with their Toyota hybrid vehicles, including the Highlander.

NHTSA ODI 11705422

Since I got this car, when going down hill the breaks don't work properly. It is a sudden surge and the car takes a few extra seconds to break. It happens often and I always need to keep a good distance from the car in front of me to avoid a collision. I brought up during service to my Toyota dealership but they don't have a solution. Nothing shows up in the panel, the car just launches forward.

NHTSA ODI 11702603

My 2023 Toyota Highlander has had an issue where the steering wheel and brake pedal vibrate when braking at around 25 mph and higher. The car will also vibrate. This happens on the highway mainly but also on 25+ speed zones in residential areas. I have taken my car for regular maintenance and the brakes have always checked out fine. There has never been a service report stating anything is wrong with the rotors. I have purchased new tires and have had them aligned and balanced and the issues still persist. When I reported this to Toyota Service I was told that my brakes were good. The problem still persists.

NHTSA ODI 11699809

There is a wobbling sensation on my Highlander during braking at highway speeds. There is no such feeling while driving around city. It appeared after my trip on highway in heavy rain. There was no traffic, and I were using cruise control. Suddenly, doing nothing from my side but steering, I started to feel heavy break impacts, which scared me (I was with my family). I switched off cruise control, and those break impacts disappeared. Then switched it again, and I started to feel the same, thus I switched off cruise control and drove the rest of rain area with my foot on accelerator pedal. After that I started to feel wobbling during braking at highway speeds. It seems - more on the right side. Maybe there was more water layer under the right side of the car, and the Electronic Stability Control tried to hold car on the straight line, or camera detect water on the windshield as an obstacle and applied breaks from time to time, which might case warped rotors. To my understanding it has to be warranty issue, as Toyota manual said that driving during heavy rain can cause unproper action of cruise control, but it does not say it can damage the car or warp the rotors.

NHTSA ODI 11694643

Randomly when braking the vehicle will "lurch" forward causing you to immediately reapply the brakes hard to stop. The dealer claims they have no knowledge of this but when you Google "Toyota Highlander hybrid brake issues" there are numerous reports of the same occurrences. This creates a serious collision potential issue with a vehicle stopped in front of the car. It is available upon request for inspection. It has not been confirmed by the dealer but I am happy to do so. It happens without warning.

NHTSA ODI 11691889

T-SB-0059-23 should cover 2023 Highlander hybrid vehicles as the same issue exists. My 2023 Highlander Hybrid seems to totally ignore braking during the transition from regenerative braking to friction braking causing me to have to suddenly push the pedal harder to compensate. The mentioned TSB only covers up to 2022 models and only for 36 months or 36,000 miles, which is a disservice to owners. Moreover this should be a recall rather than a TSB as dealers will likely not be able to readily reproduce; reproducing is a requirement for addressing the TSB. An issue with braking is a safety issue!

NHTSA ODI 11688010

I was involved in a vehicle crash on 7-1-25. I had just pulled out of the gas station and was coming up to a stop sign so I was only going about 8mph I put my foot on the brake and nothing happened. I had my foot all the way down on the brake pedal because I saw a car coming and they were traveling at about 40mph. No automatic braking nothing worked. I had no control. I just prayed that I hope this doesn’t hurt. None of my airbags deployed. My car is now totaled and of course I got the ticket because I did not have control of my vehicle. I strongly believe this has to do with the brakes and how it switches from electric to gas in my hybrid vehicle. Toyota has recalled prior years 2020 to 2022 hybrids for this exact issue. This is a huge safety issue and thankfully I am alive to make this complaint. My husband went to my Toyota dealership where I get all my service and the service manager said yes he has noticed this as a problem that he himself pulled in a Toyota Highlander Hybrid into the garage and had the same thing happen. We have been reading online about others complaining of this same issue.

NHTSA ODI 11674853

weather conditions were severe due to a snowstorm, causing ice buildup on the road, low visibility, and slippery pavement. Despite driving cautiously, I lost control of the vehicle, which resulted in going off the road, down an embankment, and crashing into a tree. Immediately after the impact, I called 911 emergency services for assistance. I attempted to exit the vehicle, but the driver’s door was blocked due to the position of the tree. I remained inside the vehicle until a passerby stopped and helped me get out. As a result of the impact, my vehicle sustained significant damage The shocking thing about it all is that the vehicle did not activate the airbags and that is worrying to me because it could have been unfortunate.

NHTSA ODI 11669632

the car surges forward when braking, as if the brakes are momentarily released. it almost caused be to hit the car in front of me. the brakes released in the middle of braking

NHTSA ODI 11611723

Brakes momentarily lost during certain conditions. If going down a hill and applying brake, suddenly loses pressure and vehicle surges forward. Taking a right hand turn, slowing, brake suddenly loses pressure and lunges forward causing vehicle to go into wrong lane. Parking, apply brake, surges forward, end up in the next spot forward. I've had several very close calls, including trying to stop behind a bicycle at a stop sign, came within inches. I've repeatedly been to dealer. Toyota calls it "loss of braking sensation", have issued a TSB for years prior to 23. I have a 23 hybrid, there is no TSB or fix. Dealer is aware of the issue, has techs who have experienced it themselves. Just can't be fixed without Toyota stepping up. Happy to work with Toyota if they want to put sensors or computers on the vehicle. When the vehicle was new it only occurred once/twice a month. Now it is every day. The latest incident was today driving back from the dealer.

NHTSA ODI 11604808

There are two problems with our 2023 Toyota Highlander. 1) We only have 25k miles on our vehicle and the brake rotors became warped, to the point of causing severe chatter while downhill braking. Toyota stated that the warranty does not cover brakes. My argument was that the brake rotors should not be failing at 25k miles! They then stated that they would inspect the rotors and resurface them, if necessary. They did find that they needed to resurface the rotors. My contention is that this will be a recurring issue, especially since there is even less metal on the rotors now. I believe the original rotors are faulty to have failed prematurely. 2) We had a receiver hitch installed by a third party, which caused the kick sensor for the back hatch to be inoperable. This is expected and no big deal to us. However, when we put the bike rack in the receiver hitch, the backup warning sensors engage the brakes and cause the vehicle to not back up. The only way to back up with the bike rack on is to disable the backup sensors! Now we have lost that backup safety feature! The backup sensors see the bike rack and engage the brakes. Additionally, this issue also caused all other sensors to malfunction by stating that the sensors were dirty and needed cleaning, with the backup sensor engaged. Toyota inspected the vehicle multiple times and finally reached the conclusion that there is no fix for the sensors to allow our bike rack to be installed. Toyota sells this vehicle with the option of having a hitch and bike rack installed, yet their safety sensors don’t allow this to happen. Now, we are unable to use the bike rack, unless we disable the sensors. The safety features we paid for are now useless!

NHTSA ODI 11595873

Picked up my Toyota Highlander in April 2023 I have had to return it to the dealer on two occasions for check engine light and secondary Break failure I'm at the fourth check engine light and secondary brake failure report now it has been inspected by the dealer and tried to remedy it too times already currently getting ready to return to the dealer with the third check engine light secondary brake failure message

NHTSA ODI 11546245

The vehicle brakes stop working suddenly requiring lift the pedal and slam the brakes to make it work correctly. I almost have a bad accident for this problem. I did my research and learned this is a problem that Toyota need to fix. The situation was very scary.

NHTSA ODI 11507296