What 107 owners told NHTSA about the 2023 Kia Sorento Plug-in Hybrid

VEHICLE: 2023 Kia Sorento, VIN [XXX] , currently 48,000 miles. Vehicle has never been in a collision. DEFECT: FUEL FILLER DOOR ACTUATOR WITH NO EMERGENCY RELEASE — STRANDING HAZARD The fuel filler door actuator fails to release on demand intermittently. When the actuator fails, the door must be pried open with tools or force, which is inconsistent and not always possible. The dealership service advisor has stated that this model is not equipped with any emergency release mechanism for the fuel filler door. With no emergency release, the actuator is the only mechanism by which the fuel door can be opened. SAFETY IMPLICATION: An intermittent actuator failure with no backup release mechanism creates a stranding hazard. If the actuator fails when the vehicle is low on fuel — particularly in remote areas, in cold weather, at night, or in emergency situations requiring refueling to reach safety or medical care — the vehicle cannot be refueled and becomes immobilized. This is a single-point-of-failure design on a system required for vehicle operation. The condition has been reported to the dealership and remains unresolved. The vehicle remains within the 5-year / 60,000-mile basic warranty period. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11740591

Faulty fuel injectors are causing consistent engine misfires and occasionally causing the check engine light to illuminate and for the vehicle to reduce power greatly. This poses a great safety risk to both myself and other drivers on the road because in the event of a large misfire, my vehicle suddenly slows and I have to navigate to the shoulder of the road. A Kia dealership has confirmed that the cause of these misfires is due to a faulty fuel injector that begins to work inconsistently above 3000 RPM. This issue began shortly after the vehicle was purchased in 2023, but due to the dealerships inability to replicate the issue it went without correction. In the recent year, this issue has increased greatly and it is now a consistent issue and this is why it was able to be diagnosed now. This is a very common and widespread issue amongst other individual with vehicles with the same engine.

NHTSA ODI 11740305

Incident #1: [XXX] The vehicle would not accelerate after coming to a stop at an intersection. The vehicle would not exceed 20 MPH with oncoming traffic from both the East and West as I was turning West from a North Bound Road. On coming traffic was traveling between 45 and 50 MPH. I was clearly nearly broadsided. The car displayed flashing lights on the dash as I was attempting to accelerate. Depressing the accelerator did not increase my speed. The car kept at a 20 MPH speed for the 1/2 mile I traveled to pull off the road in a safe location, causing traffic to be disrupted until I could pull off the highway I had the car towed to the Kia of Round Rock dealership November 17th. The car remained at Kia until December 3rd where they were unable to duplicate the problem. I requested the problem be referred to Kia in California. Kia of CA was totally unresponsive when the problem could not be duplicated. Incident #2 [XXX] Vehicle failed to respond to accelerate after stopping before attempting to enter a four lane highway. (No traffic was visible.) The car would not accelerate more than 20 MPR, the speed limit was 55 MPH. For the 1.5 mile trip home, I turned on my hazard lights, kept to the right and flagged traffic around me. The car never exceeded 20 MPH. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11703565

Around 35,000 miles the vehicles fuel pump, relay assembly, and smart junction box failed and left my wife stranded. Kia took about 7 days to diagnose and repair.

NHTSA ODI 11701108

I was driving down the highway on cruise control going 67 on a 65. The car started revving up and then proceeded to go faster. I turned off the cruise control but its continued to speed up. I stomped on the brake 4 or 5 times with no effect. I rammed into the back of a bus at 110 mph.

NHTSA ODI 11540904