What 401 owners told NHTSA about the 2021 Ford Explorer Police Intercept

I had my car towed to mechanic because transmission would go into park. He ran a diagnostic and found multiple codes (mechanics Bill and list of codes he found will be included) relating to transmission. He searched on a data base he uses Shopkey.pro(copy of recall will be included) to check on recalls. He requested I have car towed to Dealership. I did that and the dealer has a letter about the recall(also included) showing the recall. My car falls in all the parameters of this recall. The vehicle year, the assembly plant and the build date as well as the 2.3L engine and a 10R60 transmission. The dealer says my vin number doesn't fall under this warranty and he doesn't understand why. He said I fit all parameters and Im experiencing all the reasons listed for this recall. Most importantly car can roll in park which is safety. It also had on occasions loss of motive power while driving. These are all reasons listed for this safety recall and as the dealership I am lost as to why the NHTSA and ford doesn't have my VIN included in this saftety recall,. I would like you to review this complaint and hopefully understand my vehicle should be included in this safety recall. There are numerous safety concerns with everything wrong. Please take careful consideration of all that I submitted and properly add this vehicle..2 safety Warnings messages I received are transmission not in park and please apply emergency brake before exiting the vehicle.

NHTSA ODI 11598328

While driving down the interstate, the tires (rear passenger?) suddenly locked/stuck. This caused vehicle to lose control, 360, and slam into the guardrails. Prior to this incident, when the car was turned on, it stalled a bit like it was about to turn off. This lasted for a few seconds, but returned to normal. So may be a component of electrical and/or directly related to the rear tire. There were no warning messages. Driver was thankful injuries did not occur. Could have flipped, or slammed into other cars, trees, etc. This is a serious issue. While the vehicle was being loaded onto the wrecker, in neutral, the rear passenger tire was visibly stuck. This was observed by owner, husband, police officer and tow company. When offloading from the tow truck, the tire made a loud pop and movement returned to normal. Vehicle is currently at the shop (ford dealership). Will have more information next week from their diagnostic studies. It is available for inspection upon request.

NHTSA ODI 11597713

I was driving and hood flew up and hit the windshield and caused it to cave inward despite hood not being popped since April. Dealership confirmed that hood was not popped that day according to censors and codes that were seen. I was unable to see and it could have caused a wreck and serious injury or worse the windshield almost fell on me and into my car with my one year old baby. Dealer confirmed latch was never popped. Therfore resulting in a malfunction with the hood. Vehicle has been inspected by dealership service center. No, there were no signs or indicators prior to the incident. The indicators did not illuminate until test at the dealership although they did not the day of the incident (confirmed by dealership service department)

NHTSA ODI 11597317

Ford Explorer 2021 recall stems from a defective rear axle horizontal mounting bolt. Ford Motor Company has promised to cover the cost of replacing the subframe bushing and the rear axle bolt and repairing any resultant damage. The dealer, Payne Ford Weslaco, the Tech broke a tool to fix and Ford has failed to replace said tool.

NHTSA ODI 11596539

On June 3, 2024, vehicle was taken to dealer for rattling noises under truck close to front passenger side and state inspection. Dealer informed flex pipe was rattling and offered repair. Repair declined. Dealer/service department emphasized vehicle was safe to drive, no impact on performance or safety. On June 18, 2024, while pulling up to home, metal noises were heard under car. Observed a pipe hanging from under car near passenger front. Towed to dealer. Informed on June 19, 2024, “flex pipe” needs replacing. Thank you

NHTSA ODI 11595282

The contact owns a 2021 Ford Explorer. The contact stated that while the vehicle was idling at a traffic light, the vehicle made an abnormally loud sound. The vehicle was taken to the dealer the following day. The dealer diagnosed that both exhaust flex pipes had failed and needed to be replaced. The dealer informed the contact that it was a known failure. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 60,000.

NHTSA ODI 11594002

The contact owns a 2021 Ford Explorer. The contact stated while attempting to shift into reverse, the contact became aware that the rear-view camera showed a blue screen. There was no warning light illuminated. The dealer was contacted; however, the vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 32,000.

NHTSA ODI 11593738

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11590332

I have a catastrophic engine failure. The dealership (Doherty Ford) in Forest Grove Or acknowledges it. They are working with me. However, Ford has not responded to the dealers request for warranty work. It will be two weeks since I took the car to the dealer with a loud ticking noise. Dealer found a BUNCH of metal in the oil. I'm waiting to hear how Ford will fix it. The car has 45k on it. They also gave me an extended warranty because of all the issues I had with the car when I first got it. The [XXX] steering coupler to the rack was loose and almost came off when I drove it home. I have had a number of other issues. All dealer repaired. The car has also been to Doherty Ford almost exclusively for all its oil changes. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11590272

The contact owns a 2021 Ford Explorer. The contact stated that while driving 70–75 MPH, the vehicle lost motive power and stalled. There were no warning lights illuminated. The vehicle was towed to the local dealer but was not diagnosed or repaired. The manufacturer was not contacted. The approximate failure mileage was 54,500.

NHTSA ODI 11588607

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and informed the contact that parts were available; however, the dealer failed to schedule an appointment. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11588693

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11588158

rear axle bolt snapped that holds the rear differential to the subframe. there was already a recall on this before and my explorer had it snap before. this is the second time it snapped in less than two years.

NHTSA ODI 11586955

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11586333

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11583849

On April 28, 2023, while driving our Forf Explore, we smelled gasoline from our vehicle. We immediately stopped at the next exit, and my husband looked under the vehicle and saw gas dripping from under the engine. We immediately went to the nearest Ford dealership where the vehicle had stayed for a week. We were advised that the leak was one of the metal fuel lines that rubbed onto the frame and caused the leak, also the engine light code was due to the small hole in the fuel line. Which we had taken to a Ford dealership previously due to the engine light on, but they cannot detect the problem. We have contacted Ford Headquarters via phone and mail for further assistance. And up to today, which is April 15, 2024 we have never received a response from Ford Headquarters. This was a very scary situation, which could’ve caused a vehicle fire.

NHTSA ODI 11582850

The recall to replace the rear axle bolt was completed and new boil installed. They left the automatic emergency brake program engager which results in the vehicle lurching forward or backward when shifted into gear and results in collisions with other vehicles as the collision detection system is not working.

NHTSA ODI 11582046

My driver side cv joint went out Dec 2023, noticed grease, throwing while a tire rotation was being done. April 2024 was completing a oil change and we decided to check the passenger side and now that CV joint is going out as well. This vehicle has less than 30,000 miles on it.

NHTSA ODI 11581312

The vehicle looses power occasionally. When the accelerator is pressed it can take a second or 2 to start moving again. It happens when turning, changing lanes or going straight. I could be pulling into traffic and it will stop moving, even if the gas pedal is pressed down all the way. It will happen in every drive mode and when the traction control is off. The only time it hasn't happened yet is when I turn off the AdvaneTrac stability control. I have to hold down the traction control button for 5 seconds every time I start the vehicle. The dealer said they couldn't find the problem. The associate said it's a common issue with the Explorer's. It is very dangerous.

NHTSA ODI 11579092

The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed, the audio connection failed to function as intended. The contact stated that there was no audio power. The vehicle was taken to the dealer and the contact was informed that the radio audio connection was in the rear hatch of the vehicle and that water had been leaking into the rear hatch of the vehicle. The vehicle was not repaired. The manufacturer was made aware of the failure and agreed to assist with sixty-five percent of the repair cost. Additionally, the contact was advised to report the failure to the NHTSA Hotline. The failure mileage was 33,000.

NHTSA ODI 11578894

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

NHTSA ODI 11578706

25,000 miles on it, transmission failed on my husband and I as we were pulling out onto a busy street. The car jerked forward and shot us out half way before locking completely as a semi truck was coming and almost smashed into the side of us. Luckily we were on a hill and were able to put the car into neutral & was able to roll back at the last second before we were severely injured. Car was towed to dealer as it would not drive at all. Dealer had for 3 weeks before coming back and saying the fluid was low and discolored and had several burnt clutches..again only has 25,000 miles on it..replaced the clutches and told me I was good to go. 7,000 miles later car AGAIN jerks me as im on a busy street and then completely loses all power and will not accelerate, I was barely able to pull over into a business parking lot before almost getting rear ended because I was going 30mph UNDER the speed limit!!! I didn’t even have to exit my vehicle because I could smell the burnt trans fluid from inside the cabin! Getting towed to dealer in 2 days.. this is a MAJOR SAFETY CONCERN! I have almost gotten hurt TWICE by this defect with the 10r80 transmissions! This is serious and ford needs to start addressing this problem before someone seriously gets hurt!!!!

NHTSA ODI 11578156

While driving around 45 miles per hour the vehicle braked on its own without any vehicle in front and dropped to 5 miles per hour, the dash displayed Brake Assistance. While that happened a car behind me came close to rear-ended my car. At this time the vehicle is at the dealer, it was towed. This is the first time this happened, the vehicle showed no warning before the incident. The fact the vehicle behind came so close to rear-ending my car makes this a safety concern, if this happened at a higher rate of speed the consequences could have been more serious.

NHTSA ODI 11577479

See attached document for complaint

NHTSA ODI 11576785

When shifting from drive to reverse, there is a significant lag in shifting (3-5 seconds). This is especially dangerous when needing to back into a driveway from a busy road.

NHTSA ODI 11576489