What 194 owners told NHTSA about the 2020 Hyundai Santa Fe Phev

We were driving on interstate 49 going south near Chester Arkansas when traffic came to a stop. I was rear ended by a vehicle driving 75 mph. My car hit the car in front of me where there was damage to both the passenger and driver side front area of the car. No airbags deployed in spite of the severity of the front and rear impact of the vehicle. I sustained three compression fractures to my back with several abrasions and bruises. Both my vehicle and the vehicle in front of me were declared total losses.

NHTSA ODI 11740682

Air bags didn’t deploy on a front crash. Safety of my entire family in car was put at risk without airbags deploying. The problem has not been confirmed. The vehicle has not been inspected, a first responder on scene of crash said we should check into why our air bags didn’t deploy. No warnings signs

NHTSA ODI 11739408

I was at a standstill waiting for oncoming traffic to pass with my foot on the brake and all of a sudden the car accelerated and the forward collision warning fail to come on and I hit a trailer because of it

NHTSA ODI 11731625

The contact owned a 2020 Hyundai Santa Fe. The contact stated that while driving 40 MPH onto the ramp, the vehicle failed to accelerate as intended while depressing the accelerator pedal. The contact was able to pull over to the side of the road. The vehicle stalled and shut off, and the contact was unable to restart the vehicle. The contact was calling for Roadside Assistance and noticed white smoke coming from under the hood. The stated that the smoke then turned dark brown and then black, and then flames appeared under the hood. The contact grabbed several things of value and exited the vehicle and started running. The vehicle was engulfed in flames, and the EDR was destroyed. The contact sustained minor scratches after falling while running away from the vehicle. No medical attention was sought. The Police and Fire Department were called to the scene. The contact stated that a Police report was not filed due to the incident not being related to a crash. The vehicle was towed to a tow yard. The local dealer where the vehicle was purchased was contacted; however, no assistance was provided. The manufacturer was not notified of the failure. The contact stated that the vehicle had been purchased two months prior to catching on fire. The vehicle was inspected by the Insurance provider and declared a total loss. Upon further investigation, the contact related the failure to NHTSA Campaign Number: 23V181000 (TRAILER HITCHES); however, the VIN was not included. The failure mileage was approximately 94,400.

NHTSA ODI 11701574

To Whom It May Concern, I am writing to formally report repeated safety system failures in my Hyundai vehicle that have resulted in significant injury and ongoing hardship. The first incident occurred in 2021, when my vehicle was struck from the front by another driver who fled the scene. Despite the impact causing visible front-end damage, the airbags did not deploy, and the seatbelt did not engage properly. The vehicle was repaired by an authorized Hyundai dealership, yet at no point was I informed that the vehicle’s safety systems might be compromised or that it should not be driven. The second and more severe incident occurred in December 2024, when my vehicle was rear-ended by a commercial truck and subsequently pushed into four other vehicles. Once again, neither the airbags deployed nor the seatbelt engaged, resulting in multiple bodily injuries for which I am still undergoing treatment. After reporting this second failure to Hyundai, I was informed that the airbags and seatbelts may not activate when the vehicle is struck from behind. However, this explanation does not address the fact that the same safety failures occurred in the 2021 front-end collision as well. I believe these repeated malfunctions indicate a serious defect in the vehicle’s safety restraint and airbag systems that poses an ongoing danger to drivers and passengers. I am requesting a full investigation into these safety system failures, including whether the dealership’s repair process or Hyundai’s design or manufacturing contributed to these malfunctions. Due to these failures, I have experienced significant physical injury, emotional trauma, and ongoing medical issues, and I am seeking appropriate accountability and resolution.

NHTSA ODI 11693361

I am writing to formally express my serious concerns regarding an ongoing safety issue with a certified used vehicle I purchased from McDonough Hyundai, [XXX] , in December 2024 and the dealership’s repeated failure to resolve the issue, even after a car accident occurred due to this malfunction. Two months after purchase, I discovered that my horn did not work when I attempted to use it. I brought the vehicle back for service and was told the issue had been resolved. However, the horn continued to malfunction. I have returned to the dealership approximately five times with the same complaint. Each time, I was told the horn works, yet it continues to fail intermittently. In June 2025, I was involved in a car accident and was unable to alert the other driver because the horn did not work. Despite the severity of the situation, no one at the dealership has taken appropriate action to identify or correct the issue. During my most recent visit, Service Manager [XXX] witnessed firsthand that the horn did not work. His technician pressed it once, and because it worked in that moment, the vehicle was returned to me without further inspection. This intermittent failure has still not been addressed. I have time-stamped video evidence showing the horn failing just two days after the last service visit. A non-working horn is a major safety hazard. The repeated dismissal of this issue is unacceptable. I expected better from a pre certified used vehicle. I would be happy to provide any information needed to resolve this issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11689845

A few days ago, while driving on one of Chicago’s busiest expressways, my Hyundai 2020 Santa Fe with only 56,000 miles and a complete record of up-to-date maintenance, suddenly started smoking, smoke coming from under the front hood then caught fire without any warning. The fire consumed the entire front end of the vehicle from underneath the car to the top hood of car, to make matters worse, my seatbelt temporarily locked up during those critical moments, compounding the terror of the situation, potential risk to my life and property. I am incredibly grateful that I was able to escape unharmed, but I remain visibly shaken and traumatized by the experience. As you can imagine, this unexpected event has profoundly affected my peace of mind and trust in the safety of Hyundai vehicles. It is extremely concerning that a modern car, properly maintained according to its manufacturer's recommendations, could catch fire during regular operation, no warning lamps, messages or other symptoms of any problems prior to the incident. I have always valued Hyundai’s engineering and safety standards, which is why I find this incident especially alarming. I am uncertain to what component failed the fire department stated it could have been either the brakes or electrical. As of writing this no official inspection to determine cause has been conducted however, I have reported the fire and filed an insurance claim and asked If they are able to determine how this happened to provide me with this information.

NHTSA ODI 11665954

I was backing out of a parking spot and suddenly the car accelerated backwards into a wall. The floor mat was NOT on the accelerator pedal. Obviously, I might have accidently pressed the gas pedal. But, I strongly believe I did not. For me to be mistaken, all three of the following would have to be true: 1) I would have had to put my foot on the accelerator by mistake, even though I am of sound mind and body, I was not distracted, and I have been driving for decades without having done such a thing. 2) I would have had to continue holding my foot to the gas pedal even as I felt myself racing backwards. 3) Having slammed into the wall, I would have had to be unaware that I had caused the accident. That all three conditions were true seems highly unlikely. (Not impossible. Just unlikely.) I can't imagine stepping on the gas when I meant to step on the brake and then not realizing that I was doing so and then not remembering that I had done so. Cars have computers and computers sometimes have bugs. It seems more likely that a computer glitch caused the crash. And, I suspect that, if it has happened to others, they did not report it because they assume they would not be believed. (When I told a friend of mine what had happened, he told me that, on two separate occasions, he applied the brakes on his Hyundai (a different model) only to have the engine rev up and "fight" his braking. He had to press harder on the brakes to stop his vehicle.) Question: does the onboard computer record all of the car's and computer's activities? (Note: I called the police, who came to document what had happened. I don't believe he filed an official report, but if you need what he recorded, let me know.)

NHTSA ODI 11650148

The contact owned a 2020 Hyundai Santa FE. The contact stated that after the vehicle was unoccupied and parked in the residential carport, she was in bed for the night and four bystanders stopped outside the contact's residence. One bystander knocked on the contact's door, the second bystander ran to the back of the house to search for a rear entrance to enter the home and the third bystander grabbed the water hose and attempted to extinguish the fire but was unsuccessful. The contact mentioned the parts of the vehicle exploded. The fourth bystander called 911 and the contact evacuated from the home. The contact did not sustain injuries. The contact mentioned the bystanders did not sustain injuries either. No medical attention was sought. No police report was filed. The fire departments arrived on the scene, and the firefighters extinguished the fire. The fire consumed the vehicle in the carport and the fire spread to the house causing damage. Fire department reports were filed but no report number was available. The vehicle currently remained on the scene. The insurance company deemed the vehicle and her home totaled. The manufacturer was made aware of the failure and an inspector from Progressive Insurance in addition to an inspector from American Modern Home Insurance out to the contact's residence after careful review they could not discover a product defect responsible for the vehicle incident. The failure mileage was 61,000.

NHTSA ODI 11643886

The vehicle seat caught fire overnight, Sept 26th, and was discovered the morning of Sept 27th 2024. The fire was contained to inside the vehicle and melted parts of the driver seat and lower part of steering wheel. The vehicle interior was covered in orange dust and had extremely toxic smell inside. Insurance 3rd party inspected and declared it a total loss. A few weeks later, a neighbor and fellow Hyundai SantaFe owner mentioned that he had heard of an issue with the Santa Fe catching fire. With this new information, I called Hyundai to alert them. Hyundai opened an investigation, but closed the claim since the 3rd party that declared it a total loss had already sold it as salvage. They also denied any recalls pertaining to my specific vehicle or knowledge that electrical fire was a potential issue for this model and year. There was a recall for a tow hitch that lead to fires....but mine did not have a tow hitch. Obvious concern is that this could be a wider issue than just 1 vehicle and lives and property of those owners and others could be at significant risk.

NHTSA ODI 11629667

I parked my 2020 Hyundai Santa Fe in a hospital parking garage on the morning of July 30, 2024. I was getting ready to leave after my doctor’s appointment. I slowly reversed my car and hit a pillar behind me. As I put the car into drive to come forward slowly, the car accelerated forward at a very fast speed. I took my foot off of the gas and kept pressing the brake pedal, but the car kept speeding forward on its own and I crashed headfirst into a concrete wall. The impact cracked the concrete barrier on the outside of the parking garage. The air bags deployed, causing fractures in my sternum and L1 vertebrae. This accident occurred near the elevators/stairs and cars were all around. IF a person had been walking in my path to get to their car, he/she would have been severely hurt or killed. I was able to frantically steer the accelerating car into a handicap parking space and crash into the concrete wall, thus avoiding other cars. If that space was not available, my car could have crashed into another car with people inside. We were just told that the car is going to be totaled. If necessary, it could be inspected before that happens. I thought that I was going to die… the car was out of control. I do not want this to happen to others with this type of car…or put others in its path at risk.

NHTSA ODI 11605859

After having a warranty repair for a valve cover gasket' at CENTEREACHHYUNDAI, I picked up my car. Only 8 minutes into my drive home the engine light went on and engine error code appeared. At that piont smoke was coming from the hood when I heard a pop and flames appeared at my passenger side window. I turned the car off removed my phone and exited the vehicle. No one else was in the car but within minutes the fire was totally involved. I also noted it took the fire department very long to arrive. If anyone was trapped in the car they would have peristed.

NHTSA ODI 11553828

I was pulling out of a sidestreet and realized a car was coming and used the brake. The Automatic Braking system activated and VIOLENTLY stopped the car. I was only going about 5 miles an hour but the tremendous force from the Braking system caused my rotator cuff and my bicep to tear. It cost me thousands to pay for surgery and physical therapy. I am very worried about all the injuries that this system causes. I have since had the dealership turn it off. I can not risk being injured like that because the car thinks that there will be a collision when I know that my manual braking was sufficient. There was no chance of any accident. I had Hyundai (case # 20962390) inspect the car & they claim (after 4 different inspections) that there is no issue with the system. They also claimed that it wouldn't activate at 5mph but I know that is not true. So if it works correctly, how many people are injured? Before you mandate that the car stop at 65mph, you need to gather more info on how many injuries have occurred.

NHTSA ODI 11533367

On Thursday, May 11, 11:45 am, I experienced a distressing incident at Moulton Elementary School in Laguna Niguel, CA, 92677. my car was parked near the school building, with the engine turned off and the gear set to park. I was there to pick up my children, and at that time, nobody was inside the vehicle. Unexpectedly, my car started moving backward as if in neutral gear, despite being in park mode. I estimate I was approximately 10 feet from the vehicle in front of the school building. The situation was alarming because numerous children were nearby, which could have resulted in a tragedy. Thankfully, no one was injured or hit by the moving vehicle. Instinctively, I attempted to stop the car by using my entire body to push against it. Unfortunately, my efforts were unsuccessful, and as a result, I sustained severe back pain. I have been on bed rest for the past five days due to the discomfort caused by the incident. Subsequently, the vehicle collided with another car, which belonged to a teacher. The incident shocked everyone, and the reason behind the car's unexpected movement remains unclear. Later, I discovered through online research that my car was actually on the recall list, but I had not been informed of this beforehand. As a result of the incident, we contacted the police, and they arrived at the scene can confirm that the car was indeed in park gear during the incident. It is vital to investigate this matter thoroughly to determine the cause of the vehicle's accidental movement and prevent future accidents. I hope that this statement provides a clear account of the accident that occurred at Moulton Elementary School. I strongly urge authorities and the involved parties to take immediate action to address the issues surrounding my car's movement and prevent any similar incidents from happening again.

NHTSA ODI 11522585

On May 17th, I had an oil change completed on my 2020 Hyundai Santa Fe at a Hyundai dealership. On May 18th, I was parking my Santa Fe in a parking lot with which I am very familiar. I parked in front of the building, but realized that I had not pulled up far enough to the curb. I went to pull up a couple feet and as I started to put my foot on the gas pedal, I heard the engine roar and take off. I hit the brake, but it didn't stop, and I drove through the window and into the building. I was stunned. I have been driving for 44 years, and I have never had an accident that has been my fault. I was in shock that the car would not stop. I thought there might be a recall regarding this issue, but there wasn't. A friend told me he though he read somewhere that Kia and Hyundai were having acceleration issues. I went online and I was shocked that there are so many reports of sudden unintended acceleration and my Santa Fe was one of those vehicles. I saw one website where over 60 people with Santa Fe's have had similar issues. I was very lucky that I did not injure or kill anyone. Hyundai needs to investigate these instances, before more people are injured or killed. I feel these vehicles need to be recalled immediately. I have contacted Hyundai USA and opened a case file. After the extensive repairs to my vehicle were complete, I took my car to the dealership and instructed them to replace the throttle body assembly. To NHTSA: Please grant Defect Petition DP21-003 and investigate these issues.

NHTSA ODI 11471608

The Driver's-side rear wheel came completely off the vehicle while traveling at 65 mph on Interstate 75. The vehicle violently swerved into the left lane, and then my wife was able to pull off to the right side of the road. She almost tipped over from the side of the road being on a steep incline. A couple of days before this, the vehicle was at the Hyundai dealership getting a 'Service' where they changed the oil and performed a 'safety' inspection. They did NOT perform the inspection, but lied on the form saying all systems passed. They reluctantly admitted that they didn't do the inspections. There were NO warning lights of any kind before or after the incident, which could have killed my wife.

NHTSA ODI 11470577

I have a 202 Hyundai Sante Fe. I was pulling into a parking garage parking spot, going about 3 miles per hours. Suddenly about 3 feet away from the wall (with my foot on the break) my SUV's engine suddenly race and propelled me forward into the wall. No warning lights or messages. No front- end auto breaking, I have reported it to Hyundai. I was injured from the air bag and the seat belt, my passenger was not injured. I am waiting for my SUV to be assessed by my insurance and my auto body company. I have read many articles about circumstances like these and am considering contacting an attorney.

NHTSA ODI 11465643

The contact owns a 2020 Hyundai Santa Fe. The contact stated that while her husband was driving at an undisclosed speed, the vehicle was not able to stop immediately while the brake pedal was depressed, causing his vehicle to rear-end another vehicle. The failure recurred on a separate occasion while the contact's husband was driving, and the brakes failed to stop the vehicle from crashing into their daughter's residence. The air bags did not deploy in either collision. No injuries were sustained and no medical attention was received for either collision. No police report was filed for either collision. The contact's husband was able to drive the vehicle away from both the scenes of the collisions. The vehicle's front end was damaged; however, the vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure. The failure mileage was approximately 28,000.

NHTSA ODI 11463518

This car just caught on fire in my fathers driveway at midnight last night...doesnt appear to be from engine compartment

NHTSA ODI 11455990

I WAS IN A MAJOR CAR ACCIDENT AND THE CAR THAT HIT ME WAS TRAVELING ABOUT 60 MPH HIT ME IN THE REAR AND THE AIR BAG NEVER DEPLOYED, THIS IS VERY CONCERNING AND SHOULD BE LOOKED AT. I WAS STOPPED AT A RED LIGHT WHEN I GOT HIT.

NHTSA ODI 11415353

I PULLED INTO THE DRIVEWAY AND PUT ON THE BRAKES WHEN THE VEHICLE ACCELERATED AND RAN INTO THE GARAGE AND THE FRAME. THERE ARE TIRE MARKS ON THE CEMENT SHOWING THE BRAKES WERE APPLIED. I'VE HAD PROBLEMS WITH THE ACCELERATE CUTTING OUT WHILE ON THE FREEWAY ON RAMP.

NHTSA ODI 11354175

TL* THE CONTACT OWNED A 2020 HYUNDAI SANTA FE. THE CONTACT STATED THAT WHILE DRIVING AT 65 MPH THE POWER STEERING SUDDENLY FAILED CAUSING THE STEERING WHEEL TO BECOME VERY DIFFICULT TO TURN. THE CONTACT STATED WHILE STOPPING THE VEHICLE IT SUDDENLY STALLED. THE CONTACT STATED VARIOUS WARNING ALERTS ILLUMINATED. THE VEHICLE WAS TOWED TO THE LOCAL DEALER PUGI HYUNDAI (1866 OGDEN AVE. DOWNERS GROVE, IL.) WHO DIAGNOSED THAT THE BATTERY WAS FAULTY. THE BATTERY WAS RECHARGED BUT THE FAILURE REOCCURRED. THE VEHICLE WAS TAKEN BACK TO THE DEALER WHERE THE ALTERNATOR AND BATTERY WAS REPLACED. LATER, AFTER DRIVING AND PARKING THE VEHICLE, IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS CALLED TO THE SCENE AND EXTINGUISHED THE FIRE. A FIRE DEPARTMENT REPORT WAS TAKEN AS THEY BELIEVE THE FIRE WAS STARTED IN THE ENGINE COMPARTMENT. A FIRE DEPARTMENT REPORT WAS FILED. THE VEHICLE WAS DESTROYED AND TOWED AWAY. THE CAUSE OF THE FAILURE WAS NOT DETERMINED BY THE DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND A CASE WAS OPENED. THE FAILURE MILEAGE WAS 80.

NHTSA ODI 11318304