What 175 owners told NHTSA about the 2020 Ford Fusion

There is Exhaust smell of rotten eggs that enter the cabin while driving and it happens almost every drive. I have brought the car to the dealer where they ran tests but found no problems. As soon as I got the car back it started producing the rotten egg smell again.

NHTSA ODI 11470174

The contact owns a 2020 Ford Fusion. The contact stated that while driving at various speeds, the vehicle would hesitate upon the depression of the accelerator pedal without warning. The contact also stated that while the vehicle was in park(P) on an inclined driveway, the vehicle rolled forward without warning and crashed into a home. No injuries and damages were reported; the contact was able to resume normal driving operation after the failure. The manufacturer was contacted and a complaint was filed. The vehicle was taken to a dealer for a diagnostic; however, the dealer was unable to duplicate the failure. The vehicle had yet to be repaired. The failure mileage was approximately 16,270.

NHTSA ODI 11470245

The contact owns a 2020 Ford Fusion. The contact stated that their husband was coming to a stop light at approximately 5 mph, he attempted to stop the vehicle by depressing the brake pedal but the vehicle failed to respond. In order to avoid a crash, the driver veered to the right where they went over a curb, into a bush, and eventually came to a stop by crashing into a guard wire. The driver then drove the vehicle in a parking lot nearby and when attempting to stop the vehicle again, the vehicle failed to stop again. The driver had to place the vehicle in neutral and shut it off. There were no injuries reported. A police report was not filed. The contact took the vehicle to the dealer but the diagnosis was unknown. The vehicle had not been repaired as of yet. The manufacturer was made aware of the failure and opened a case and referred them to the NHTSA Hotline. The approximate failure mileage was unknown.

NHTSA ODI 11470252

My 2020 Ford Fusion has a broken flex plate after only 40,000 miles on the road. This appears to be a very common problem among several different Ford vehicles that have this combination of engine/transmission. It is a safety risk because the car is no longer drivable after the flex plate breaks. This could lead to dangerous situations if a vehicle is broken down in the road. There are no warning lights or messages that something is wrong, but a noticeable rattling sound was coming from the front end of the vehicle that lead to the diagnosis of a flex plate issue by the Ford dealership.

NHTSA ODI 11468665

Vehicle purchased used in Feb 2022, dealer said vehicle was in EXCELLENT mechanical condition. May 2022, 3 months after purchase vehicle has a broken flywheel and now needs the flywheel, torque converter and transmission pump replaced before 1st oil change since purchase was due. 65k miles on odometer.

NHTSA ODI 11466887

I purchased this vehicle on Mar 4 2020 at Al Spitzer Ford in Cuyahoga Falls, OH with only 11,800 miles.I am getting the run around with their service department. The vehicle does not have a hoodliner insulator installed. It's needed to control temperature, protect paint and reduce engine fires. This is Ford's way along with the dealership to cut costs. The vehicle is covered under warranty and is metallic black which will attract the heat

NHTSA ODI 11463957

I started my car and the engine was running very rough. The check engine light came on and I received a notification in the FordPass app of a powertrain control module detected an engine misfire. I was 108 miles from home in a snow storm. I drove to a hotel and spent the night. My husband picked me up the next morning. We towed it to the dealership where they found coolant had leaked into the spark plugs because of a warped cylinder head.

NHTSA ODI 11458362

(Fleet Vehicle) Car was dead; had to jump start; battery replaced under warranty

NHTSA ODI 11453743

Car dead again; had to be jumped. Towed into dealer. battery Concern

NHTSA ODI 11453744

(same fleet vehicle from before) Electrical system concern again; battery issue. Battery was already replaced on 2/02/21. Dealer had to replace battery again.

NHTSA ODI 11453745

Dead battery again; this is a major concern on this particular fleet car that we have. Dealer had car towed in. I told them to check the connections. This seems to be a concern of other 2020 Ford Fusion owners as well, after researching. We need this vehicle in our fleet and we cannot have this keep happening. No dealer paperwork yet as the problem has not yet been resolved; car still at the dealer.

NHTSA ODI 11453751

The contact owns a 2020 Ford Fusion. The contact stated that after stopping to make a left turn; while in the middle of completing the turn, another vehicle approaching from the rear crashed into the driver’s side front and rear doors, dragging the vehicle for several feet before coming to a stop. The contact stated that the driver’s front and rear doors were completely destroyed however, none of the air bags deployed. The contact stated that she received some medical assistance at the scene but was then transported from the scene by an ambulance to the hospital. The contact sustained injuries to her ribs and bruises to her upper body. The contact was the only person injured in the crash. A police report was filed. The contact stated that the following day the vehicle was taken to the auto body shop by her uncle however, she was unsure if the vehicle was driven or towed. The contact stated that she was informed by her insurance provider that the doors needed to be replaced to repair the vehicle. The vehicle was not yet repaired. The contact was concerned that as severe as the crash was that the air bags did not deploy. The local dealer was contacted, and she was referred to the manufacturer for assistance. The manufacturer was contacted however, the contact stated that after being transferred several times and hung up on, she finally spoke with a representative however, she received no assistance from the representative. The manufacturer was informed of the failure. The failure mileage was 13,942.

NHTSA ODI 11449556

I can hear the coolant sloshing around and gurgling while the vehicle is in park with the heat on. When I turn the heat off, the sloshing and gurgling goes away. It appears that I do not have a coolant leak.

NHTSA ODI 11443428

"Pre-Collision Assist Not Available" shows on dash every time when starting the car now. Started in October intermittently.

NHTSA ODI 11439750

After pulling forward into a parking space, I stopped and shifted my car to reverse. When I touched the gas pedal again, the car went FORWARD and the light on the shifter starting flashing quickly. I stopped and was able to shift the car and it have it move as expected. I’ve been unable to reproduce this so far but wanted to report it in case others were having similar issues.

NHTSA ODI 11432535

The contact owns a 2020 Ford Fusion. The contact state that the more they turn the vehicle's acceleration pedal that the vehicle would pull to the right. The contact took the vehicle to the dealer who was able to duplicate the issue however were not able to find the cause of the failure. The vehicle had not been diagnosed or repaired. The manufacturer was not made aware of the issue. The approximate failure mileage was 23,000.

NHTSA ODI 11431664

TL* THE CONTACT RENTED A 2020 FORD FUSION FROM HERTZ CAR RENTAL. THE CONTACT STATED WHILE DRIVING 25 MPH ON A INCLINE HILL, A STRANGE SOUND OCCURRED AND THE VEHICLE STARTED TO SLOW DOWN. THE CONTACT DEPRESSED THE ACCELERATION PEDAL , HOWEVER THE VEHICLE STARTED TO ROLL BACKWARDS DOWN THE HILL CAUSING THE VEHICLE TO CRASH INTO TWO OTHER VEHICLES. NO WARNING LIGHTS WAS ILLUMINATED. THE AIR BAGS FAILED TO DEPLOY. THE VEHICLE WAS DAMAGED ON THE DRIVER SIDE DOOR AND THE BACK LIGHT WAS DENTED. THE CONTACT SUSTAINED WHIPLASH AND LOWER BACK PAIN; NO INJURIES SUSTAINED BY OTHER VEHICLE DRIVERS. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED TO THE A PARKING LOT AND THEN TOWED TO HERTZ CAR RENTAL LOT(625 SOUTH COLUMBUS AVE , MOUNT VERNON NY, 10550 914-665-1780). THE CONTACT STATED THE RENTAL COMPANY WAS APPRISING THE VEHICLE AND HAD NOT RECEIVED ANY UPDATES. THE FAILURE MILEAGE WAS 23,600. THE VIN WAS NOT AVAILABLE.

NHTSA ODI 11399332

BATTERY DRAINS VERY QUICKLY AND NEEDS TO BE JUMP-STARTED REPEATEDLY, WHICH HAS RISKS TO SAFETY AND EQUIPMENT. THIS IS A FLEET VEHICLE.

NHTSA ODI 11395770

BATTERY DRAINS VERY QUICKLY AND NEEDS TO BE JUMP-STARTED REPEATEDLY, WHICH HAS RISKS TO SAFETY AND EQUIPMENT. A NEW BATTERY WAS INSTALLED EARLIER THIS MONTH AND IT HAS ALREADY DRAINED ALSO. THIS IS A FLEET VEHICLE.

NHTSA ODI 11395771

THERE WAS WHITE SMOKE COMING OUT OF THE HOOD AND THERE WAS A SMELL OF BURNED RUBBER. I HAD REACHED MY DESTINATION AND HAD JUST PARKED.

NHTSA ODI 11391129

WHEEL BEARING HAD TO BE REPLACED, HEARD SOUND WHILE IN MOTION AND SLOWED DOWN CAR. CAR ONE YEAR OLD AND LESS THEN 30K MILES

NHTSA ODI 11390395

THE TOUCHSCREEN DISPLAY IS NOT WORKING. IT TURNED COMPLETELY BLACK. I CANNOT CHANGE THE RADIO STATION. I SHUT OFF MY CAR AND TURNED IT BACK ON AND IT IS STILL NOT WORKING HAD TO HARD RESET THE SYSTEM CAR ALSO SHIFTS HARD IN AND OUT OF PARK AND REVERSE, MAKES A CLUNKING SOUND AND SHIFTS HARD IN FIRST AND SECOND

NHTSA ODI 11383303

THE TOUCHSCREEN DISPLAY IS NOT WORKING. IT TURNED COMPLETELY BLACK. I CAN CHANGE THE VOLUME USING THE DIALS, BUT I CANNOT CHANGE THE RADIO STATION. IT ALSO WILL NOT SHOW MY BACK UP CAMERA. I SHUT OFF MY CAR AND TURNED IT BACK ON AND IT IS STILL NOT WORKING

NHTSA ODI 11359886

AS I'M DRIVING MY RADIO SHUTS OFF AND WILL NOT POWER ON. THE VEHICLE WAS IN MOTION

NHTSA ODI 11352598

TL* THE CONTACT OWNS A 2020 FORD FUSION. THE CONTACT STATED THAT THE BACKUP CAMERA REMAINED ON WHILE DRIVING AT AN UNKNOWN SPEED. THE VEHICLE WAS TAKEN TO THE ROYAL OAK FORD DEALER, LOCATED AT: 27550 WOODWARD AVE, ROYAL OAK, MI 48067, WHERE THE SENSOR WAS REPLACED. THE CONTACT STATED THAT WHILE DRIVING HOME, THE VEHICLE HIT A POT HOLE, THE FRONT PASSENGER'S TIRE WENT FLAT. THERE WAS NOT SPARE TIRE. THE CONTACT'S HUSBAND PURCHASED A NEW TIRE, JACKED THE VEHICLE UP TO REPLACE THE TIRE. WHILE ON THE JACK, THE VEHICLE WENT IN REVERSE, ROLLED BACK AND FELL OFF THE JACK. THE VEHICLE WAS TAKEN TO THE SAME DEALER WHO STATED THAT THE VEHICLE WAS NOT EQUIPPED WITH A SPARE TIRE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURES AND REFERRED THE CONTACT TO THE DEALER. THE CONTACT WAS TOLD TO TAKE THE VEHICLE TO A BODY SHOP TO REPLACE AN MUD GUARD THAT DETACHED. THE PART WAS NOT REPLACED. THE FAILURE MILEAGE WAS 4,051.

NHTSA ODI 11328319