What 191 owners told NHTSA about the 2020 Chevrolet Malibu Hybrid

While driving, the brakes became hard and the vehicle was difficult to stop. The brake pedal required excessive force, brake assist was reduced, and the stopping distance increased, creating a serious safety hazard. The check engine light had been illuminated for approximately two years before the brake failure occurred. In January 2024, I reported brake-related concerns to a Chevrolet dealership while the vehicle was under warranty, but the root cause was not diagnosed. In November 2025, after the brake pedal became hard, an independent repair facility inspected the vehicle and determined the brake problem was caused by a failing engine vacuum pump. They advised that the vehicle be repaired by a Chevrolet dealership. By January 2026, the brake condition had worsened to the point that the vehicle was no longer safe to drive and had to be towed. A Chevrolet dealership later confirmed that the engine vacuum pump had seized and damaged the camshaft, requiring replacement of both components. The vehicle remains inoperable. The failed vacuum pump caused loss of brake assist, resulting in a hard brake pedal, reduced braking ability, and an increased risk of a crash. I believe this represents a serious safety defect because failure of the vacuum pump significantly impairs the driver’s ability to stop the vehicle safely. I understand GM has issued service information regarding vacuum pump failures on this engine, and I am submitting this complaint because I believe other drivers may experience the same dangerous brake failure.

NHTSA ODI 11748641

I am writing to report a serious and dangerous issue that occurred with my 2020 Chevrolet Malibu LT on April 27th 2026. While driving on the interstate after work, my vehicle suddenly experienced a failure that made it extremely unsafe to operate. The brake pedal became extremely hard to press, and the vehicle did not want to slow down or stop properly. This created a very dangerous situation while I was driving at highway speeds. Additionally, I noticed that nearly all of the engine oil was gone, which is extremely concerning and may be related to the failure. Based on these symptoms, it appears the vacuum pump may have failed while the vehicle was in motion. This issue placed me at significant risk of an accident and could have resulted in serious injury. I am requesting an immediate investigation into this matter and assistance with repairs. I would also like to know if there are any recalls, known defects, or extended warranties related to this issue. Please advise on the next steps as soon as possible, as the vehicle is currently unsafe to drive.

NHTSA ODI 11734196

While driving the brake pedal became hard to push out of no where. Once the car got to the shop it stopped cranking. The shop is stating that the brake vacuum pump is the cause of the brake pedal messing up, and that it also caused other engine damages estimating $3000.00

NHTSA ODI 11726626

Several things have been going wrong with this car. I have only had it for about 7 months. Minimal driving. Got the car with 84,000 miles and it now has 88,000 miles. About 2 months ago the check engine light came on. Got it into a shop and they said an oil change may possibly help with this. Got the oil change, cleared the code, drove it around and check engine light came back on. Brought it back to the shop and now the entire valve cover needs replaced. It’s been about 2 weeks since then haven’t had it fixed due to low funds. A couple days ago I was driving with two [XXX] olds in the car and was at a stop light. After about a minute the cars engine turned completely off lost all power including the center screen that displays your settings and radio, all lights, and the screen behind the wheel all with my foot on the break at a stop light. Due to this situation I was unable to turn my hazards on to alert the cars coming up being me at a green light absolutely panicked that we were going to get into an accident. A little while after the car turned back on, but unfortunately when trying to push down on the gas pedal nothing was happening. No revving sound and no movement of the car. Car still in drive. A police officer pulled up behind me to check if we were okay. He stayed to keep us safe until people came to push the car off to the side. During the push the wheel was almost completely locked up as well as the breaks. This is not the first time the breaks have locked up on me. Next day we got the car to a safe area to be parked. A couple days later went to try and turn the car on and immediately the car is shaking violently and making horrible noises. The car is unsafe for me to drive and unsafe for people on the road. This car is completely unable to be driven now also due to the horrible shaking. No recalls were found under my VIN, but all of these signs seem to be a problem for other people. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11718928

The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at various speeds, the vehicle hesitated and failed to properly accelerate while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to a local independent mechanic, who associated the failure with TSB: N222372590. An appointment was scheduled with the dealer to inspect the vehicle. The vehicle was not yet repaired. The manufacturer was notified of the failure. The failure mileage was approximately 114,000.

NHTSA ODI 11716956

The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 35 MPH, the vehicle started losing motive power. The contact stated that the vehicle stalled, with the check engine warning light illuminated. The vehicle was towed to an independent mechanic, who diagnosed the vehicle and determined that the fuel injectors had failed and needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The contact stated that the vehicle was hesitating and losing power with the odor of gasoline inside the cabin of the vehicle. The contact stated there was no warning light illuminated. The contact was able to drive the vehicle to the residence, but had not taken the vehicle to a dealer or mechanic. The vehicle was not diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 112,000.

NHTSA ODI 11715939

The contact owns a 2020 Chevrolet Malibu. The contact stated that the RPM was unexpectedly elevated while driving, and the vehicle was hesitating. The vehicle was taken to an independent mechanic, and the contact was informed that the throttle body needed to be cleaned. While driving approximately 35-40 MPH and depressing the accelerator pedal, the vehicle shuddered with white smoke coming from the tailpipe. The contact stated that the engine warning light was flashing with the reduced power message displayed. Upon research, the contact associated the failure with Technical Service Bulletin: PIP5812. The vehicle was taken to an independent mechanic who associated the failure with the turbocharger. The local dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 80,000.

NHTSA ODI 11715468

Shift to park issue and fluid mixing in with engine

NHTSA ODI 11708881

Throwing code p1101 for the mass air flow sensor. This is a listed recall amongst other Malibu's but does not include my vin number. Check engine is on.

NHTSA ODI 11705304

Vacuum pump blew . Causing me to lose brakes on the highway. It led to a series of events. Camshaft broke in the midst of this so my car will not start again.

NHTSA ODI 11698371

My car has been malfunctioning it keeps saying shift to park when it’s park and it show esc system issue and then the brakes stop working it has been going on and off took it to Lou bachrodt Chevrolet and they couldn’t fix the issue. I have done research online and it shows the same

NHTSA ODI 11692539

Th e brakes are not working at all. We have to go slow then the brakes are hard to press. Th I s makes it keep driving anc brake pedal doesn't stop it.

NHTSA ODI 11679673

Getting engine power reduced messsge in shop 4th time now in 3 weeks, 2 service bulletins, now they want to put new engine, found over 800 complaints about same issue on car complaint.com website and more on Reddit of same issue . Car wouldn’t go more than 5mph extremely traumatic on highway my son won’t get back in the car he is too scared.

NHTSA ODI 11673603

For over a year now my car has been giving me the SHIFT TO PARK warning when I am in park. Happens several times a day, every day. Seems to be taking longer for the warning to shut itself off and allow my to turn car off and lock. Im not sure if my car is included in the recall but if it is NOT then it needs to be added as I am suffering on a daily basis with this issue. I am a single mother and cannot afford to miss work due to this and cannot afford to attempt to fix issue out of my own pocket. Please add my car to the recall list and help me fix this issue.

NHTSA ODI 11671000

On [XXX] I was driving to work and my check engine light came on. Immediately after this I was completely unable to brake. My brake pedal became so stiff and impossible to press. I very narrowly avoided an accident. I had the car towed to an auto shop where I was informed that I had a vacuum pump failure that essentially exploded and destroyed my cam shaft and shot fragments of metal into my engine in the process. I was quoted over $12,000 in repairs. After receiving this quote I began searching online to find what could have caused this to happen. I stumbled upon a class action lawsuit for this EXACT same thing (plaintiff [XXX] ). In addition to the suit there were 12 PAGES of comments from other Malibu owners who have experienced similar issues with their vacuum pump and braking system. This issue is also noted on MANY car repair forums, Chevy owner forums, YouTube repair videos etc. Please note that when I received the check engine light on 9/5 this is the first and only time I had any indication of a potential problem with my vehicle. In the year and a half that I have owned the car there has never been any issues, warnings or check engine lights. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11613481

The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as needed. The contact stated that the vehicle stalled prior to accelerating. Additionally, the check engine warning light was illuminated. The vehicle was taken to an independent mechanic where the vehicle was diagnosed with power train control module failure. The contact was informed that the power train control module needed to be replaced. The contact was advised to contact the dealer. The dealer was made aware of the failure. The manufacturer was made aware of the failure but provided no assistance. The contact was informed of an unknown recall campaign; however, the VIN was not included. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 77,765.

NHTSA ODI 11612896

The contact owns a 2020 Chevrolet Malibu. The contact stated while driving at approximately 25 MPH, the vehicle stalled. The contact stated no warning light was illuminated. Additionally, the contact stated that while shifting into park(P), the vehicle rolled backward before the contact could shift the vehicle into park(P). The contact had taken the vehicle to a local dealer, where it was diagnosed; however, the contact stated that she was not notified of what had been repaired. The contact stated that the failure reoccurred. The contact drove the vehicle back to the same dealer. The vehicle was not diagnosed and was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 70,000.

NHTSA ODI 11612249

The brake pump in my 2020 Chevrolet Malibu LT 1.5 malfunctioned on 05/25/2024. My car had approximately 85,193 miles on the odometer when this occured. I was driving down the interstate on 05/25/2024 when I went to apply the brake pedal and it was completely stuck. I had to swerve into the grass on the side of the interstate to avoid collision. After I had the car towed home, I had a mechanic run a system diagnostic test on the car which showed an error/defective code for the brake pressure sensor.

NHTSA ODI 11593629

Brake vacuum pump locked up causing camshaft to twist and reluctant wheel to turn which damaged the engine. I'm being quoted $10,000 to fix which was actually $1,000 more to fix but they accidentally under quoted me and have to honor the original estimate. I don't have that kind of money and still owe almost $14,000 on the car.

NHTSA ODI 11568789

The power train may be defective. The auto shut off on the vehicle completely shuts off when you stopped at a red light. The entire vehicle restarts, and then 12 lights appear on the dashboard. The car starts shaking sometimes when it's being driven. The vehicle is currently being looked at, at the dealership. I was told that the diagnostics is reading 19 codes and misfires.

NHTSA ODI 11549724

While driving on expressway, vehicle slows down suddenly. Service ESC, power steering, and engine light comes on and car tuns off. This has happened 8 times in two years with no fix from GM. This happens with no warning the car just stops driving and loss of power steering occurs. The dealership has tried to fix 8 times now with no real fix to the issue.

NHTSA ODI 11549390

I purchased a brand new, 2020 Chevrolet Malibu in March of 2020. The car had 90 miles on it when I purchased it. Those 90 miles were on it due to it being driven to me from Illinois because the dealership in Illinois had the exact car and color I wanted. In late 2020 I started having reduced engine power. The car would mis fire, randomly lose engine power and only allow me to drive below 40mph and the check engine light would come on. Early 2021, I kept having these issues and called the dealership where I purchased the car and they stated that the throttle body was bad. The throttle body was replaced along with a new hose clamp for the hose that connects to the turbo. I have continued to have the same issues since then. When accelerating above 4000rpm's, the car will stall and say "Engine Power Reduced." This causes the engine to completely stall and has almost caused me to be in numerous accidents. I called the dealership and they came and got my car from my house with a truck and trailer. I was advised to not drive it because one of the codes was "Engine Oil Pressure Circuit Stuck Closed." They picked it up on Monday, 10/2/2023. The next day, 10/3/2023, they called me with a diagnosis. Cylinders 3 & 4 were showing over 1,000 misfires, engine oil pressure circuit stuck off, engine oil pump pressure, and an under boost code. I was informed that my spark plugs may be bad. Turns out, according to them, it needed new spark plugs. The spark plugs and air filter were replaced costing me $500 on top of the $600 that I paid for the new throttle body and hose clamp for the turbo. I got my car back last Wednesday, 10/4/2023. Today, 10/10/2023. The dash said "Engine Power Reduced", the engine stalled, and I was almost hit again because my car would not accelerate. This is a common problem with Malibus and it is a serious safety risk! GM had a lawsuit against them in 2018 for this SAME ISSUE with Malibus. GM needs held accountable BEFORE a life and/or lives are lost!!!!

NHTSA ODI 11549259

I was driving down the hwy and all of a sudden, my engine lost power and my brakes harden. I could not brake and nearly lost my life and my sons.

NHTSA ODI 11548729

This issue started at approximately 19,500 miles. While accelerating to enter a highway or to pass a vehicle going less than 55mph on a two-lane, Service ESC light appeared on dash. Loss or power was also immediate and if I tried to accelerate to maintain speed, engine was very rough in responding with no acceleration. Engine continued to run. Within 30 seconds or so, acceleration is restored, and check-engine light was flashing. Check-engine light stopped flashing after a minute or so. Initially, this only occurred occasionally during fast acceleration as mentioned above. Lately this has happened during continuous acceleration, such as using cruise control, while climbing a low incline hill (~15˚). Over the past year or so, Chevy dealer has replaced, pistons, fuel injector, and did a carbon cleaning of engine. No solution yet.

NHTSA ODI 11548459

Car has stalled out, or acted like it's going to stall out several times. No check engine light on so unable to identify the issue. There are recalls for other Malibs for similar problems, but it states this model is not affected.

NHTSA ODI 11548224