What 982 owners told NHTSA about the 2018 Tesla Model 3 Bev

My steering wheel on my 2018 Tesla Model 3 Long Range, began to groan louder and vibrate periodically when the steering wheel was turned, especially at lower speeds. At speeds roughly under 50 MPH, the front wheel fender area would vibrate frequently, and more often when I encountered speed bumps or dips in the pavement surface. I contacted Tesla early 2024 through my Tesla app, explained what I was experiencing. Tesla determined I may set a mechanical appointment for 01/14/2024 with a "repair estimate" that was approximately $175.00. Upon preview by the service-intake representative (I do not remember name), he pushed down on my front fender area, heard the "groan" and informed me that my vehicle's issue was "very common and easily correctable, that should not cost me more than $200” in his estimation. A couple hours after dropping off my car, I got a call from another representative from the Berkeley Tesla Service center, informing me that the damage was more extensive and would be approximately $2100 (labor included), which involved a broken control assembly, replacing Front Upper Control Arm Assembly, Right hand and Left hand, Front Lower Compliance Link Assembly Right and Left sides, Lateral Lower Front Links Right and Left sides, an alignment, and various bolts & nuts parts.. or if I choose to not move forward with repair, I can come back to pick up my vehicle without repair costs. On the phone, I brought up that I read the NHTSA and Tesla issued a recall on some vehicles within the same year as my vehicle, however, I was informed over the phone, since I was not notified nor was "on the list," I was NOT covered. I was very concerned with vehicle operating safely so I paid for these repairs out-of-pocket. If my front suspension failure / safety matter is very similar to over 400 Tesla recalled vehicles whose vehicles experienced the same issues, I am hopeful my vehicle can be included in this matter and be reimbursed for my paid repairs.

NHTSA ODI 11585864

Tesla Model 3 autopilot engaged. The car steered itself off the road and into a tree as it was accelerating on a residential street from 8 mph to approx. 30 mph.

NHTSA ODI 11583340

I have a 2018 Tesla Mode 3. It is one of the early Model 3 on roads. I have had around 10 issues in the car over the past 6 years of ownership; and most of them were fixed during warranty. My car has no accidents, no water damages (only hand washed), single driver driven and well maintained. Around a month ago, I got an alert in the car “Condition Detected with Controller”. Tesla Service did remote check and stated that VCFRONT (Front Body Controller) needs to be replaced for $900. I took the car for this fix and then heard that VCFRONT Controller is fine, but I need a replacement of Harness and Steering Rack for $4200, as they see corrosion. I told them that I have no issues with driving or anything else, as $4200 is around 25% of the value of the car. I was advised, pay for this amount or take the car. I got my car without fix. My concern include (i) if this is corrosion issue (Model S 2018 and before also had the same issue and there was a recall), then is it their part quality or design quality issue or is it a normal car’s aging issue? (ii) I see malpractice of charging exorbitant $4200 for something I do not see any issues in driving or anything else, and importantly, not sure how are my future repairs going to look like $$ wise. I have request for NHSTA – can I show my car to any entity like yours (and not Tesla Service) to get an advise whether (a) this is a corrosion issue by manufacturer or normal car’s aging issue (b) is it critical car to replace one or both parts (c) is this a malpractice to burden owners with this high cost of maintenance, once it is out of warranty? (Please note that Tesla never offered extended warranty for my car)

NHTSA ODI 11582901

The front right lower control arm, sub frame, and bolt(s) failed causing unsafe driving conditions while myself and my kids were in the car. There is a recall on this part for many of the exact same year, make, and model as my car: NHTSA campaign ID: 23V235000. Tesla recall SB-23-31-001 (info pulled from NTSB site). My VIN wasn’t on the recall, but there is clearly an issue, so I was forced to pay for this. Please add my VIN so I can be reimbursed and also get the other side repaired for safety reasons.

NHTSA ODI 11577771

The steering of my model 3 became more difficult and clunky like I had to apply extreme amounts of force to turn. When I turned the wheel I could feel the wheel stop in each gear or grove of the steering mechanism. It got so bad at freeway speeds of 75 mph that it became extremely difficult to keep the car going in a straight line. As described before I would apply very heavy force to the wheel to turn it, when it did turn I would feel it clunk into the next stoping point and I would have to clunk back and forth this way to keep it going in a somewhat of a straight line. There was on time while using Full self driving on the freeway at 75 mph on a turn the full self driving was not able to turn the wheel and almost ran into the cement barrier. I was able to take control of the wheel and correct the car as soon as I saw the car cross the solid line. I took my car in for repair at the Tesla service center October 2023. I was charged $5k to replace the full steering unit in my 5 year old car at that time. I have owned 14 vehicles over my years of car ownership, vehicles age ranging from 1984 - 2018 and I have not once ever had to replace the full steering unit for any of those cars.

NHTSA ODI 11570337

This vehicle has had steering squeaks for a really long time. I've had ball joints sealed, control arms replaced and now lateral links replaced for damaged bushings. This has cost me a significant amount of money and the bushings show tears that could have resulted in loss of control.

NHTSA ODI 11567235

The contact owns a 2018 Tesla Model 3. The contact stated that while driving at approximately 35 MPH, the steering disengaged. The vehicle was difficult to steer. The driver was able to veer off the road. The driver steering assist disengaged message was displayed. The local dealer was contacted and scheduled an appointment. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 23,505. The contact stated Tesla accepted no responsibility for the failure and charged close to $3000 to replace the unit.

NHTSA ODI 11567025

Lost power steering. It started working again, but the dealership recommended a replacement due to corrosion which amounted to around 4k. Comprehensive insurance would not cover since the damage was gradual and not immediate.

NHTSA ODI 11564317

Power steering went out in August 2023. It would go back on temporarily intermittently after turning the vehicle off and then on, but ultimately went out for good.

NHTSA ODI 11563891

I AM WRITING TO REPORT URGENT SAFETY CONCERNS WITH MY 2018 TESLA MODEL 3, SOFTWARE VERSION 2023.44.30.5.1, AFTER THE NHTSA RECALL ON AUTOPILOT FUNCTIONALITY. I HAVE OWNED MY VEHICLE FOR OVER 4 YEARS AND HAVE NEVER HAD CONCERNS WITH THE ADAS / AUTO-PILOT / AUTO-STEERING FUNCTIONALITY UNTIL THE NHTSA REQUIRED CHANGES IN DECEMBER 2024. WHILE DRIVING ON I-405 IN GARDEN GROVE, CA, MY VEHICLE WHILE IN ADAS / AUTO-STEERING / AUTOPILOT MADE REPEATED AND UNUSUALLY PERSISTENT ATTEMPTS TO CHANGE FROM LANE 4 TO LANE 3. I HAD TO MANUALLY CANCEL EACH ATTEMPT, DESPITE MY SPEED BEING SET TO MATCH TRAFFIC FLOW. THIS ISSUE NEVER AROSE BEFORE THE SOFTWARE UPDATE FOR THE NHTSA RECALL. MOREOVER, THE VEHICLE CONSISTENTLY SIGNALED FOR DRIVER ATTENTION, DESPITE MY FULL ATTENTION TO THE ROAD, A CONCERNING NEW BEHAVIOR POST-UPDATE. THE NEED TO FREQUENTLY OVERRIDE THESE UNDESIRED MANEUVERS FORCED ME TO DISABLE THE ADAS AUTOPILOT/AUTO-STEERING. THIS PUTS ME AND MY VEHICLE OCCUPANTS AT RISK, AS I BELIEVE THE ADAS SYSTEM, FUNCTIONING CORRECTLY PRE-RECALL UPDATE, SAFELY MAINTAINED DISTANCE FROM VEHICLES AHEAD AND DID NOT MAKE UNINTENDED MANEUVERS TO CHANGE LANES. THESE ISSUES SUGGEST THE RECALL MODIFICATIONS ADVERSELY AFFECT AUTOPILOT FUNCTIONALITY, CREATING SAFETY HAZARDS. THIS IS ESPECIALLY ALARMING GIVEN THE POTENTIAL FOR SERIOUS ACCIDENTS DUE TO UNEXPECTED LANE CHANGES AND FALSE DRIVER ATTENTION ALERTS. I URGE THE NHTSA TO RECONSIDER THE RECALL MODIFICATIONS TO TESLA'S AUTO-STEER/AUTOPILOT ADAS FEATURES. IT'S CRUCIAL THAT RECALL ADJUSTMENTS DO NOT JEOPARDIZE VEHICLE AND VEHICLE OCCUPANTS SAFETY. A COMPREHENSIVE REVIEW OF THE RECALL'S IMPACT IS NEEDED, POTENTIALLY LEADING TO AN AMENDMENT OR REVERSAL, TO ENSURE THE SAFETY OF TESLA USERS AND OTHER ROAD USERS.

NHTSA ODI 11562219

During the middle of a low speed turn i heard a loud thump and a metallic sound like a coin hitting the pavement. After completing the turn another strange noise followed by a dramatic change to steering of the vehicle - i would steel center but the car wanted to go left into oncoming traffic. I was able to steer hard right into the shoulder before any cars caused a collision and stop the vehicle. Upon inspection it was clear there was a major failure - the lower control arm for the left front wheel was on the asphalt and one of the bolts was missing, the other completely detached from the vehicle but still in the arm. The wheel had shifted considerably from its normal spot. If this had been at any higher speed or on a freeway this could have been a critical issue causing a life threatening accident and at this time my 5 year old daughter was in the car with me. I took photos and had the vehicle towed to the Tesla (maker) service center in Austin for evaluation. I noted later that there was a recall for this exact issue and this model year however they did not apply it to this vin, only a few hundred cars. I suspect there are many other vehicles with the same issue as the tow truck driver stated that he sees this problem all the time, several in the past few weeks which was troubling. I strongly urge a deeper look into this issue that causes the unexpected and sudden failure of the steering system and loss of control of the vehicle.

NHTSA ODI 11560491

The front suspension lateral link fasteners on the driver side wheel came loose and fell off the car in my driveway when I was backing up the car. There is an active recall for this issue - 23V235000, but my VIN wasn't included in that recall.

NHTSA ODI 11557934

First Occurrence (5 Oct 2023): On 5 Oct 2023, as I was backing my 2018 Tesla Model 3 into a parking spot, I heard a loud metallic sound as I turned the wheels. I stopped the car to investigate and found a large bolt (about four inches long) under the front end of the car. Further inspection revealed that a similar bolt was partially backed out of the steering linkage. I also noticed the left front wheel was no longer aligned with the right front wheel. I determined the car was not drivable and I had it flat-bedded to the nearest Tesla Service Center. The service center diagnosed that the bolt had fallen out of the left lateral link and the other bolt had partially backed out. Inspection of the bolt that was recovered under the car showed no sign of wear and tear with the threads being in good condition. After the repair was completed, I asked for this bolt back for the record, but the Service Center said they no longer had the bolt. Before the repair was performed, I asked the Tesla service manager to try to determine why this bolt may have fallen out and the other bolt partially backing out. He inspected the car as well as investigating past Tesla service history and there was no evidence of damage or a repair that would have caused this issue. Second Occurrence (20 Oct 2023): On 20 Oct 2023, just 9 days after the repaired car was returned, I heard the same loud mechanical sound and scrapping noises while parking the car. I looked under the car and found the bolts on the right lateral link had started to back out. I returned the car to the service center on 21 Oct 2023 for a second repair. I voiced concern that this was a continued safety issue as bolts on critical steering and alignment components should not just back out. Fortunately, the bolts fell or backed out in a parking lot and not while travelling at 70 mph ---- potentially resulting in a serious accident and injury. NHTSA Recall 23V-235 should be expanded to more VINs.

NHTSA ODI 11557065

"Self-Driving System" turned into a one-way road, going the wrong way when the road was well labeled. I have had similar problems every time I have activated self-driving over the past 6 years. It is easy to reproduce the issue at any time.

NHTSA ODI 11556338

The steering wheel assistance reduced. Couldn’t turn steering wheel while driving. Happened two times. Last time happened today 11/18/2023 at about 1:30pm

NHTSA ODI 11555835

I lose all steering assist while driving, have no power assist

NHTSA ODI 11554795

I was turning into a parking spot when I heard a loud clanging sound, and I was unable to complete the turn. When I came out to look, the front driver's side wheel was slanted, as if in a turn, the passenger side wheel was straight. I had returned the steering wheel to center before I came out. I found a bolt behind the car, and through visual inspection saw that the front driver's side wheel was no longer attached to the steering shaft. The tow truck driver found another bolt under the car. Neither nut was recovered despite searching. Tesla support told me to tow it to their service center, where they repaired it for me for free, despite the fact that I was no longer under warranty. 1) Component that failed: Front Driver's Side control assembly 2) Safety at risk: the car was unsteerable at that point, at a higher speed, it would have cause d a crash 3) Confirmed by dealer, repaired by dealer. Invoice attached. 4) Has not been inspected by anyone other than the dealer, and superficially by the tow truck driver. 5) no warnings or symptoms observed before the incident. Attached: a) picture of the steering arm on the ground, disconnected from the steering shaft. b) picture of one of the recovered bolts. c) repair invoice from Tesla.

NHTSA ODI 11551466

When driving couple of days back an alert "UI_a020 stating steering assist disabled" appeared on screen and the steering became stiff. Luckily I was on local road; so I slowed down and pulled over. This could cause a big safety issue if I am on a highway and unable to steer easily at high speed. I contacted Tesla; they suggested getting the steering rack replaced for ~$3000. This is a basic safety issue; fixing it should be covered by Tesla.

NHTSA ODI 11550875

Power steering assist failed. I drove to work just fine but after briefly putting the car in park and then back into drive, an error message appeared on the screen (UI_a020 Steering assist reduced) and I could no longer steer the vehicle. I was fortunately able to drive straight ahead into a parking spot and turn it off. I tried waiting a few minutes but was unable to regain any ability to steer the car. He error message only showed after the condition occurred. There were no other warning signals ahead of the failure. Had this happened at speed the outcome could have been catastrophic. This just happened and I have not yet had the car inspected.

NHTSA ODI 11550566

Steering well locked up after parking . Unable to turn wheel. Error code power steering failure . UI a020. Forced reset and then had to power down car. Waited 10 minutes. Then steering resumed. Drove to repair shop.

NHTSA ODI 11549799

On 9/25/23 I was driving the Tesla Model 3 and had entered a parking garage when the steering suddenly locked and would not work while I was in drive mode. The Tesla screen gave a warning that additional force may be required to manouver. It was with a lot of difficulty that I was able to safely park the car in the garage and called Tesla support. I was instructed to power off the car and reboot. It was a situation that could have potentially put my life in danger and led to an accident had there been other vehicles nearby. I have owned the Tesla since April 2018 and have 39,000 miles.

NHTSA ODI 11547236

The front suspension started making a lot of loud noises, the service center acknowledged that it's a control arm issue potentially however my VIN is not listed in a recall that was conducted for this manufacturer and they're doing more recalls on it but the manufacturer says that I have to pay for the repair despite it being a safety issue for the control arm not being tightened to the frame and suspension and potentially dislodge.

NHTSA ODI 11546794

Steering column locked up in a left hand turn, braking system is the only thing that kept the car from going off a cliff. Steering column was just replaced, but I was told this wasn't a manufacturing default and was asked to pay. I was told the part is available if requested. Under 40K miles on the car. No accident occurred, no police or insurance companies have inspected anything because of this. I did not ask for the part and just picked up the car today, please let me know if I should request it.

NHTSA ODI 11541891

I hit a medium sized pothole on a freeway in 2019 and cracked 2 rims. After replacing the rims and tires, I still had vibration. Now, over about 100-1000 miles, my alignment goes out and my suspension and steering begins to loosen (or feel that way), leading to steering instability, bounciness and vibration through the steering wheel. There are no warnings to identify this, but the car's own "applied offset diagnosis" will show this problem. I've been to Tesla over 10 times to attempt to repair this and they say the car is working as designed after redoing the alignment and torqueing suspension. On about 3-4 of these visits, Tesla has reproduced the problem on a test drive. In 8 of 10 of the visits, the alignment printout afterward shows the front left toe is out. Because they say this is how it is designed, I believe this is a design issue that could put myself and others at risk. I've replaced so many parts, I can only assume through process of elimination that it's the steering rack or something in the subframe being loose that's causing this. Maybe all the bolts in Teslas just get loose too easily. Overall my issue is that Tesla is unwilling to correctly diagnose or repair the problem, not necessarily that this happened in the first place. There could be thousands of other customers driving vehicles and Tesla deems as safe, but really are not.

NHTSA ODI 11540421

Only when driving on HWY speeds 65 mph and above the steering pulls, while correcting to drive safely the car jerks and is very unsafe during hwy speeds as if i'm fighting to keep straight on the road. Tesla confirmed it was the lower lateral links which was replaced but did not fix the issue. the vehicle continues to have the same issue and now Telsa is saying the steering rack may need to be replaced. seems this is a common issue with this car!

NHTSA ODI 11540434