What 604 owners told NHTSA about the 2016 Tesla Model S P90d

All 4 door handles have ceased working. 1st responders wouldn't be able to gain entry.

NHTSA ODI 11501297

The contact owns a 2016 Tesla Model S. The contact received notification of NHTSA Campaign Number: 21V035000 (Back Over Prevention, Visibility, Exterior Lighting) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while driving at an undisclosed speed, the center display screen went blank, causing the gear shifter, cameras, and defroster to become inoperable. The center display screen inadvertently rebooted shortly afterwards. The contact stated that the Tesla app confirmed that the EMMC was still operating and functioning as designed. The vehicle was not diagnosed or repaired by the dealer or an independent mechanic. The manufacturer was not made aware of the failure. The failure mileage was unknown. Parts distribution disconnect.

NHTSA ODI 11501069

Multiple failure of left and right suspension link and sway bar

NHTSA ODI 11499403

At 22 degrees fahrenheit, the vehicles cabin heat shut off after hearing a noise. The Noise appeared to be a broken cabin heating element. The window screen quickly fogged, and water began attaching to the outside of the windscreen, building up as ice. The windscreen was completely almost blocked. This problem has appeared common in my online research. I was informed by a non manufacture repair business that the issue became apparent during the low temperature cold weather in December 2022. The vehicle will be inspected by the manufacture. No warnings, alerts, or service indicators were show. The vehicle is still showing proper operation.

NHTSA ODI 11499061

Windows both on passenger and driver side won’t close once open. They close halfway and go back. It takes multiple attempts to close them. It is happening for more than 3 years.

NHTSA ODI 11498513

While driving, left front lower fore link broke. Front wheel became lose in the fender well. Smashing the wheel front and back in the well, whilst pulling the car very hard to the left. Front link completely broken. Inspection shows, two rear links cracked and ready to break . Telsa knows about this in Safety Bulletin SB-17-31-001 . They did not notify us. And additionally refuse to fix it unless we pay over $10,000 in repairs. I purchased this car brand new. Has never been wrecked, well serviced and well maintained.

NHTSA ODI 11498581

Tesla vehicles suffer excessive “toe-in” wear on all tires. Tesla claims it is a function of the vehicle being heavy and that it is “normal” Tires have to be replaced every 12-24 months as a result of the inner portion showing cord, wire, and losing air. The tread on the rest of the tires appears to have 1/8 to 1/4 inch of usable tread however all tires have to be replace as a result of the toe in. Vehicle was repeatedly aligned by Tesla but that did not alleviate the issue. Presents a real danger as the portion of the tire dangerously worn down is on the most inner side of the tire. Not easily visible.

NHTSA ODI 11497384

While driving with Auto Pilot engaged on the highway, traffic slowed and AP applied the brakes at a light to moderate level. I immediately heard a loud squeal come from the front passenger wheel area that stopped when braking stopped. No warning lights or messages showed but I could tell I had reduced steering response after disengaging AP. I was able to get off the highway and navigate to a nearby service center, where they told me that a ball joint had sheared off. The squeal was a result of the tire contacting the wheel well. The service estimate called for replacement of right and left fore link and aft link assemblies of the front suspension. A web search revealed that Tesla was aware that "Some Model S and Model X vehicles may have been manufactured with front suspension fore links that may not meet Tesla strength specifications," per service bulletin SB-17-31-001.

NHTSA ODI 11497330

The driver’s seat back will only rise partly from the reclined position. All other driver seat functions seem to be normal. I estimate the maximum upright angle to be 30 degrees from vertical, making driving difficult and sometimes painful. The manual states to not drive the car with more recline than 30 degrees as seat belts may not function as intended (driver may slip under belt during impact).

NHTSA ODI 11496944

There is fluid a fluid leak in the main large display and edges of driver display. The large display leak is obscuring driver view of display information. Driver side display is distracting and appears to move. Tesla verified that this problem exists in most of these vehicles, of this age, but it is not covered by warranty. Apparently, the fluid origin was from the breakdown of the adhesive used to attach glass. She could not assure me that the fluid would not leak out of glass screens or if the fluid was toxic to touch or inhalation. Despite the number of cars affected, there was never a recall, but many were fixed during another recall of a different display problem. The replacement of the screens will cost over $2000. Tesla was very much aware of this problem. There were many people affected and most were trusting Tesla’s replaced speech. Very sad.

NHTSA ODI 11496598

Drivers side suspension fore-link failed while driving. There was no warning, simply a loud "clunk" sound. I was able to limp the vehicle home, and then to the service center several days later. The fore-link completely failed while driving to the service center, causing the wheel to interfere with the inner fender, requiring us to stop. The dealer replaced the fore-link, however, we were required to pay for the replacement. There is currently a TSB for this issue, however, Tesla indicated that our VIN wasn't included, despite being within the dates of manufacture listed on the TSB. https://static.nhtsa.gov/odi/tsbs/2017/MC-10110741-9999.pdf Do I have any recourse to get Tesla to reimburse me for the cost of replacing my fore links? Thank you!

NHTSA ODI 11493833

When backing up in a level parking lot, heard a loud crunch (something like rolling over a large plastic beverage bottle). Subsequently, heard frequent "scraping" sounds when turning. Took to Tesla for service - technician diagnosed "broken lower driver side forelink" - replaced (at cost of $701.36 to me). Technician reported "inspected passenger side forelink and did not need to be replaced." Tesla did NOT give me the replaced (broken) part.

NHTSA ODI 11493626

Tesla did not include all of the vehicles on the power steering recall from last week. Mine developed the problem right after the software download. They won’t push me the fix. The recall starts with MY17 but I have a late MY16 which is the same refreshed model s as the MY17.

NHTSA ODI 11493491

Day time running lights have a very short life of 1-2 years before failing. The bulbs are not replaceable and require replacement of entire headlight unit which costs over $1,000.

NHTSA ODI 11492679

Tesla designs a single piece headlight with no serviceable parts. This includes headlights, high beams, and namely daytime running lights. All of these components are on an LED strip that overheats and un-solders due to this high heat, which causes premature failure. Some owners have reported as little as 3 months of life before failing. The day

NHTSA ODI 11491495

Unknown. Both left and right daytime running lights are failing. Problem started about two months ago. The bright LED lights are slowly turning an amber color. Daytime running lights are part of the assembly of the headlight so all headlight and daytime running light would have to be replaced just to fix the daytime running light problem. I use daytime running lights for safety reasons while driving.

NHTSA ODI 11491510

Warning doors are opening by itself headlights are not working and parking sensors emergency braking as well a lot of issues with this car.

NHTSA ODI 11491515

Headlight daytime running lights (eyebrows) have experienced a failure. Progressively turning yellow, then eventually failing to light up. Tesla designs a single piece headlight with no serviceable parts. This includes headlights, high beams, and namely daytime running lights. All of these components are on an LED strip that overheats and un-solders due to this high heat, which causes premature failure. Some owners have reported as little as 3 months of life before failing. The daytime running lights are essential for safety. The repair is a big cost to car owners with no recourse to fix the headlights themselves at a fraction of the cost the manufacturer charges to replace at their service center. This is a serious safety issue for drivers.

NHTSA ODI 11491524

The contact owns a 2016 Tesla Model S. The contact stated while driving at 25 MPH, the vehicle emitted an abnormally loud sound and experienced phantom braking. The forward emergency braking system warning light was illuminated. The vehicle was taken to an unknown dealer where it was diagnosed that the forward emergency braking system sensor was sensitive. The dealer instructed the contact to deactivate the forward emergency braking system. The contact stated that the emergency braking system was deactivated, however, it reengaged independently as the failure persisted while driving. The vehicle was not repaired. The manufacturer was not contacted. The failure mileage was 72,000.

NHTSA ODI 11488936

We were entering our driveway to park the car at the garage As always, I drove towards the end of the driveway to reverse into the garage. I turned the wheel towards the right, pressed the break to stop the car to reverse, car lurched forward and went down the small hill (3-4 feet high) to the neighbors yard and when I pressed the break again the car stopped (after about 15 feet from the driveway). Damages : Car’s bottom hit the ground and all plastic parts came out. Also, some kind of fluid (likely radiator ) started leaking. Also noticed some scratches/damages to the bumpers

NHTSA ODI 11488792

While backing out in my driveway, which has a gentle slope, the front suspension link broke and the front part of the chassis/fender scraped against the driveway surface making scraping sounds of friction and damage underneath the front fender. It is certainly a safety issue and I am glad I was still near home and not on the road, especially highway. I could see a broken metal part on the driveway which I showed the service personnel. The car has barely 45000 miles on it. It is used solely for city driving on mostly flat roads (including Cupertino to Palo Alto office commute). I bought the car in August 2018 from a certified used car dealer with 18000 miles on it. The car was not driven that much during the pandemic closure for about 1.5 years. There was never a service reminder sent by Tesla. So this is completely unwarranted that a critical part like suspension link will randomly break apart! I see that this is an issue known to NHTSA (https://www.reuters.com/article/tesla-safety-investigation-idINKBN2871ES), but I did not receive any recall notice from Tesla. Therefore the service station is charging me full money for the broken fore link as well as the yet unbroken fore link on the other side, and suggesting that I replace the aft links too. This seems totally unfair that the customer has to pay large sum for a mechanical failure known to Tesla.

NHTSA ODI 11486962

While on the road/highway, the screen goes blank and soon starts rebooting itself. This is a big distraction and a matter of anxiety for the driver who fears sudden stopping of the car till the screen comes back up in a few minutes. This has happened to me intermittently many times. I have reported it several times but nothing was done since the technician at Tesla couldn’t repeat it the one time they may have test driven the car. That is the problem with intermittent issues. But for me, that one more time it happens next time, and I get anxious and distracted, it may result in an accident. I think this is a serious safety issues that many other Tesla owners have reported as seen on the web. Since your form asks for one specific date of incident I have indicated one approximate date but this has happened several times over last three years.

NHTSA ODI 11486616

The contact owns a 2016 Tesla Model S. The contact stated that while driving at an unknown speed, the electrical system intermittently failed. The contact stated that the turn signals failed to sound, the back-up camera was blank or was sometimes distorted. The contact stated that he was concerned for his safety while driving. No warning lights were illuminated. Additionally, the contact stated that two years ago, the vehicle performed a software update and afterwards, the electronics failed to properly operate. The vehicle was taken to the dealer where it was diagnosed that the failure was a known issue, and that the contact needed to wait for a software update. The vehicle was not repaired. The manufacturer was notified of the failure and the contact was informed to wait for the software update but no further assistance was provided. The failure mileage was unavailable.

NHTSA ODI 11486623

With full self driving mode engaged the automatic braking feature comes on even though no cars or obstacles are present. This has been very dangerous on the highway.

NHTSA ODI 11484898

The contact owns a 2016 Tesla Model S. The contact stated while driving approximately 15 MPH, the brake pedal was depressed to avoid hitting an animal and the suspension detached from the vehicle as wheel well the front driver’s side wheel was loosened and the wheel rail liner was fractured. The contact stated that no warning light was illuminated. The contact stated that he was able to drive the vehicle back to the residence. The local Tesla Service Center was contacted; however, the cause of the failure was not yet determined. The dealer informed the contact that the suspension needed to be replaced but the part was not available. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 44,000.

NHTSA ODI 11484458