What 24 owners told NHTSA about the 2016 Mini Cooper S Countryman

Front passenger side motor mount failed pretty terribly, the rubber completely slipped off the engine side mount leaving a severe engine vibration. The mount is very under engineered. Ours failed at 27,0000 miles.

NHTSA ODI 11675501

There have been thousands upon thousands of failures of the oil cooler/oil filter housing on all BMW/MINI B46/B48 2.0T engines. This problem dates back to 2014 when BMW issued a stop sale order and recall on the 2014 MINI Cooper with both the 1.5L I3 (B38) and 2.0L I4 (B48) engines. Since 2014, the engine has been installed in over two million vehicles sold in the United States under the BMW, MINI, Karma, and Toyota brands. There is a defect with the oil cooler/oil filter housing that leads to coolant and oil leaks due to the plastic housing failing after being heat cycled a certain number of times. It has gotten so bad that numerous aftermarket metal replacement parts exist to try and prevent this issue from recurring. Due to the placement of the part on the engine, the repair costs up to $3000. Failures are occurring on vehicles with as little as 30,000 miles, but vast majority between 50,000-80,000 miles. Due to the loss of both oil and coolant, a fire risk exists. Coolant can come in contact with electrical components and cause a short, while the oil can begin to drip onto hot engine or exhaust parts. This is a dangerous hazard that should be recalled. BMW should refit affected engines with a more durable component. Below I have included a link to the original NHTSA stop-sale from 2014. [XXX] I’ve also included links to various forums and news articles about this issue. [XXX] [XXX] [XXX] [XXX] / [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11626962

ON FEBRUARY 8, 2021 9:00AM DROVE MINI APPROXIMATELY 24 MILES, RETURNED HOME. PARKED CAR, TURNED OFF ENGINE, WENT INTO HOUSE AND LESS THAN 3 MINUTES LATER, NEIGHBOR SAYS MY ENGINE IS SMOKING FROM UNDER HOOD. WITHIN SECONDS IT WENT FROM HEAVY, WHITE SMOKE TO FIRE COMING FROM UNDER HOOD AND ENGULFED FRONT OF VEHICLE, BREAKING WINDSHIELD, MELTING TIRES. THERE WERE NO WARNINGS THAT CAME ON WHILE DRIVING VEHICLE, NO SMELLS, NOTHING TO WARN OF IMPENDING FIRE. LUCKILY, THE VEHICLE WAS PARKED OUTSIDE IN A PARKING SPACE IN FRONT OF HOME RATHER THAN IN COVERED GARAGE. I KEPT A HOSE GOING ON HOOD AND SURROUNDING BUSHES TO KEEP FIRE FROM ESCALATING TO BUILDINGS OR HILLSIDE UNTIL FIRE DEPARTMENT ARRIVED THE MINI WAS KEPT IN GOOD WORKING ORDER, ALL MAINTENANCE DONE ON TIME. SO LUCKY WE WERE NOT IN THE VEHICLE WHEN IT OCCURRED. THE CAUSE OF THE FIRE IS CONSIDERED UNKNOWN.

NHTSA ODI 11398268

TL* THE CONTACT OWNED 2016 MINI COOPER S. CONTACT STATED THAT WHILE HIS WIFE WAS DRIVING AT 40 MPH, WITHOUT WARNING AN SMOKE APPEARED ON THE FRONT PASSENGER SIDE UNDER THE HOOD. THE CONTACT STATED HIS WIFE PULLED TO THE SIDE OF THE ROAD AND EXITED THE VEHICLE BEFORE THE WHOLE VEHICLE WAS ENGULFED IN FLAMES. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES AND A FIRE DEPARTMENT REPORT WAS FILED. THE VEHICLE WAS TOWED TO A SALVAGE LOT AND DEEMED A TOTALED LOST. THE MANUFACTURER WAS CONTACTED AND SENT A FIELD INSPECTOR WHOM COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE DEALER MOTOR CITY MINI (29929 TELEGRAPH RD. SOUTHFIELD, MI 48034) WAS CONTACTED AND INFORMED THE CONTACT THAT FIRE WAS NOT COVERED UNDER THE WARRANTY. THE DEALER DID NOT INSPECT THE VEHICLE. THE FAILURE MILEAGE WAS APPROXIMANT 41,000.

NHTSA ODI 11322865

TL* THE CONTACT OWNS A 2016 MINI COOPER S. WHILE DRIVING 35 MPH, THE CHECK ENGINE AND OIL WARNING INDICATORS ILLUMINATED. ALSO, THE INSTRUMENT PANEL ALERTED THE CONTACT TO SHUT OFF THE ENGINE. THE CONTACT STATED THAT THE OIL DIPSTICK SHOWED THAT THERE WAS NO OIL IN THE ENGINE. THE VEHICLE WAS TOWED TO MINI OF FT. MYERS (LOCATED AT 13880 S TAMIAMI TRAIL, FORT MYERS, FL 33908, (239) 205-7816) WHERE IT WAS DETERMINED THAT THE OIL CONSUMPTION WAS NORMAL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 43,000.

NHTSA ODI 11182358

OUR CAR WAS PARKED FOR APPROX. 10 MINUTES. THE CAR WAS OFF AND THE KEY WAS WITH MY WIFE. NO ONE WAS IN THE CAR, NOR WAS IT IN OPERATION ON ANY LEVEL. NO FLAMMABLE ITEMS WERE WITHIN THE CAR AND THE CAR WAS NOT PARKED ON ANYTHING FLAMMABLE. MY WIFE ALSO DOES NOT SMOKE. THE CAR CAUGHT ON FIRE NEAR THE FRONT OF THE ENGINE COMPARTMENT. THE FIRE DEPARTMENT WAS CALLED AND THEY WERE ABLE TO PUT OUT THE FIRE. THE CAR WAS A TOTAL LOSS. THE POLICE AND FIRE DEPARTMENT INVESTIGATED THE CAUSE OF THE FIRE AND IT WAS DETERMINED TO BE INCONCLUSIVE. FROM WHAT I UNDERSTAND, THE FIRE WAS SO INTENSE THAT IT WOULD BE INCREDIBLY DIFFICULT TO DETERMINE A CAUSE OF THE FIRE. BMW AND TWO OTHER INSURANCE COMPANIES THEN PERFORMED AN EXTENSIVE REVIEW AND ALSO DETERMINED THAT THE FIRE'S CAUSE WAS INCONCLUSIVE. FROM MY UNDERSTANDING, OUR MODEL HAD A TURBO CHARGER WITH AN AUXILIARY WATER PUMP. THESE PUMPS HAVE BEEN KNOWN TO HAVE A TECHNICAL PROBLEM IN WHICH THEY DON'T STOP RUNNING. OVER THE COURSE OF TIME, THE PUMP ITSELF CAN OVERHEAT AND IN OUR CASE, IGNITE OIL AND/OR FUEL WITHIN THE ENGINE COMPARTMENT. MOST PEOPLE ARE ABLE TO SEE THE FIRE START AND EXTINGUISH IT QUICKLY BUT IN OUR CASE, WE WERE DID NOT SEE THE FIRE START. IN CONCLUSION, OUR CAR CAUGHT ON FIRE WHILE NOT IN MOTION OR OPERATION. NO ONE WAS IN OR NEAR THE CAR. THE KEY WAS ALSO NOT IN OR NEAR THE CAR. IT CAUGHT ON FIRE APPROX. 10 MINUTES AFTER BEING PARKED IN NORMAL CONDITIONS. NO WARNING LIGHTS OR CHECK ENGINE LIGHTS WERE PRESENT. NO MAINTENANCE HAD BEEN MISSED. IT HAD LESS THAN 30K MILES ON IT AND THE CAR ITSELF WAS ONLY ABOUT TWO YEARS OLD. VIDEOS CAN BE PROVIDED UPON REQUEST.

NHTSA ODI 11129198

ON MARCH 29,2018 MY DAUGHTER PARKED HER 2016 MINI COUNTRYMAN IN MY DRIVEWAY AND CAME IN TO VISIT. 10 MINUTES LATER MY WIFE WENT OUTSIDE AND SAW THE MINI ENGINE COMPARTMENT ON THE DRIVERS SIDE ON FIRE. BY THE TIME THE FIRE DEPT. ARRIVED, THE MINI AND MY 2 CARS WERE ON FIRE. ALL 3 WERE TOTALED, MY DRIVEWAY WAS RUINED AND THE SIDING ON MY GARAGE WAS DAMAGED BY THE HEAT OF THE FIRE.. I REMEMBER MINI RECALLING THEIR VEHICLES WITH TURBOS IN 2012. THE RECALL STARTED BECAUSE MINIS WITH TURBOS WERE STARTING ON FIRE AFTER THE CAR WAS TURNED OFF AND PARKED.THE SYSTEM TO COOL THE TURBOS WASN'T WORKING AND THE TURBOS OVERHEATED. THE NAPERVILLE FIRE DEPT REPORT SAID THAT IT APPEARED THAT THE FIRE STARTED IN THE ENGINE COMPARTMENT OF THE MINI BUT THAT THEY COULD NOT TELL HOW IT STARTED. THE ENGINE COMPARTMENT WAS TOTALLY BURNED TO ASHES. OUR STORY FITS THE SAME PATTERN OF THE STORIES I READ CONCERNING THE RECALL OF 2012.I WANT TO SOUND AN ALARM BECAUSE PEOPLE CAN BE INJURED OR KILLED BECAUSE OF THIS PROBLEM. IT MAY BE THAT THE TURBO RECALL ISSUE WASN'T FIXED.

NHTSA ODI 11102958

TL* THE CONTACT OWNED A 2016 MINI COUNTRYMAN. THE CONTACT WAS ALERTED BY HIS WIFE THAT THE VEHICLE WAS ENGULFED IN FLAMES WHILE PARKED. THE FAILURE OCCURRED WITHOUT WARNING. THE FIRE DEPARTMENT WAS CONTACTED AND EXTINGUISHED THE FLAMES. THE VEHICLE WAS TOWED TO THE INSURANCE COMPANY'S LOT WHERE IT WAS DEEMED DESTROYED. THERE WERE NO INJURIES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS APPROXIMATELY 30,000. THE VIN WAS NOT PROVIDED. *TT THE CONSUMER STATED BMW PAID THE DEDUCTIBLE FOR HIS DAUGHTER'S VEHICLE BUT NOT THE OTHER CAR OR HOUSE. * FD REPORT CONCLUSION: UNDERTERMINED- DUE TO THE SEVERITY OF DAMAGE TO THE VEHICLE INVESTIGATORS WERE UNABLE TO DETERMINE THE EXACT CAUSE OF THE FIRE. THE PROBABLITY EXISTS THAT DUE TO THE BEADED BATTERY CABLE FOUND THAT A SHORT ENSURED THUS CAUSING THE FIRE. THERE IS ALSO A PROBABILITY THAT A MECHANICAL MALFUNCTION/ FAILURE ENSUED, BUT INVESTIGATORS WERE NOT ABLE TO DETERMINE IF THIS WAS A CAUSE, DUE TO THE OWNER STATEMENTS RECORDED IN NYPD INTERVIEWS THAT SHE DID NOT NOTICE ANYTHING WHILE DRIVING THE VEHICLE. UPDATED 9/25/18*JP

NHTSA ODI 11101782