What 1,237 owners told NHTSA about the 2016 Kia Sorento Plug-in Hybrid

My husband and I got the oil changed at Walmart, one week later we took a trip to Cincinnati zoo with my children. On the way home we were driving on the interstate, car jolted and caught fire. something went through the oil pan and the oil dumped on the exhaust and caught flame. The car had to be towed to my parents and has been sitting since. We are paying on a car just for it to sit. No one will give us answers.

NHTSA ODI 11742930

Fire at the rear bumper of car

NHTSA ODI 11741030

The contact owned a 2016 Kia Sorento. The contact stated that while stopped at a red light, the signal turned green and they proceeded through the intersection when another driver ran the red light and collided with the vehicle. The impact occurred on the right rear passenger side, extending from the back door to the rear wheel well. no additional property damage was reported. At the time of collision, the contact was traveling in the far right lane and the impact caused the vehicle to cross three lanes of traffic. The contact stated that the airbags did not fully deploy and no airbag warning indicators illuminated. The vehicle was subsequently towed to a tow yard and the insurance company later declared it a total loss. The contact sustained neck and back injuries and sought medical treatment. Neither the dealer nor the manufacturer was notified of the failure. The approximate failure mileage was 180,000

NHTSA ODI 11738754

My 2016 Kia Sorento was stolen because it wasn’t updated and also the engine caught fire because it wasn’t updated

NHTSA ODI 11733870

On [XXX] I was in a car accident. When it happened the airbags did not deploy and the seatbelt not locking. This resulted in me hitting my head in on the dash and chest on the steering wheel multiple times and having to go to the er to receive care and be put out of work. This is a major safety risk INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11715696

I was leaving my home and was pulling out of my driveway when my vehicle suddenly caught fire. I was able to exit the vehicle with no injuries and called the fire department to put out the fire. the vehicle was a total loss. There were no warning signs, the car just caught on fire in the engine and spread fast.

NHTSA ODI 11714474

On [XXX], our 2016 Kia Sorento (VIN: [XXX] ) caught fire while being driven on a public highway in Houston, Texas. The vehicle had been operating normally and displayed no warning lights, alerts, or diagnostic trouble codes prior to the incident. The driver was forced to pull over immediately for safety. The fire caused catastrophic damage and resulted in a total loss of the vehicle. Law enforcement authorized towing and impound. Photographs and third-party documentation confirm extensive fire damage. Prior to this incident, the vehicle had a clean title with no accident, fire, or salvage history. The 2016 Kia Sorento model year has been subject to multiple safety recalls, including recalls that acknowledge fire risk related to electrical and fuel system components. A vehicle igniting during normal operation without warning presents a serious safety risk and warrants investigation. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11713755

Vehicle: 2016 Kia Sorento, VIN [XXX] Incident Date: November 13, 2025 Incident Location: Durham, NC (3828 Guess Rd) Cause of Loss: Engine Fire, confirmed by Durham Fire Department Report (Incident #253663) as "originated from under the hood." TECHNICAL NARRATIVE & SYMPTOMS (CRITICAL FOR LIABILITY): I am filing this complaint to report a catastrophic vehicle fire that I believe is directly linked to multiple acknowledged manufacturing defects that create a fire risk in Kia vehicles. ABS/Traction Control Light Warning (Direct Fire Risk Symptom): Immediately prior to the loss, the ABS and Traction Control warning lights were constantly illuminated. This is a known precursor symptom for the defective Hydraulic Electronic Control Unit (HECU) or ABS Module short-circuit, which has been cited in numerous Kia fire recalls (e.g., NHTSA 20V019, 20V519). The fire's origin under the hood is consistent with this component failure. Prior Engine Failures (Systemic Defect History): This vehicle has a history of catastrophic manufacturing defects: The engine assembly was replaced in 2023 due to the known Theta II Rod Bearing Failure. The knock sensor was replaced in September 2025 as part of the KSDS Product Improvement Campaign, demonstrating the vehicle was still under active service for critical engine monitoring defects just weeks before the fire. Potential Tow Hitch Wiring Fire Risk: The vehicle was fully engulfed, but the fire may also be linked to the defect cited in NHTSA Recall 22V703 (tow hitch wiring harness short circuit, which also poses a fire risk). I require a full investigation into this defect leading to compensation for the total loss of the vehicle and consequential damages. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11703758

This scenerio happened and fire resulted with total loss. Fuel system, gasoline: Delivery: Hoses, lines/piping, and fittings Recall date 2018-12-18 Recall no. 18V907000 Kia Motors America (Kia) is recalling certain 2011-2017 Optima, 2012-2017 Sorento and 2011-2018 Sportage vehicles that previously received an engine replacement under recall number 17V-224, warranty, or the Knock Sensor Detection System (KSDS) Product Improvement Campaign. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned or improperly torqued during the engine replacement procedure, possibly causing a fuel leak. Hide details Recall consequence A fuel leak in the presence of an ignition source can increase the risk of a fire. Recall action Kia has notified owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began January 17, 2019. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC172.

NHTSA ODI 11679556

The contact owns a 2016 Kia Sorento. The contact stated that while driving at 15 MPH, she attempted to park the vehicle in her driveway. As the contact tapped on the brake pedal, the vehicle independently accelerated as the contact slammed on the brake pedal and steered the vehicle out of the way of her home. The contact ran over a gutter and a bird feeder before applying the emergency brake, which stopped the vehicle. The contact was uncertain if any warning lights had appeared on the instrument panel prior to the failure. The contact was not injured, the air bags did not deploy, and a police report was not filed. The next day, the contact had the vehicle towed to a dealer. The contact was informed that rust was discovered on the vehicle's brake rotors; however, they had yet to determine the cause of the failure. The contact stated that the engine had been replaced almost a month prior to the failure. The manufacturer was notified of the failure but offered no assistance. The vehicle was not repaired and remained in the possession of the dealer. The failure mileage was approximately 83,000.

NHTSA ODI 11675852

The engine was smoking. I had smoke coming through the vents in my car. The turbo is leaking and now it’s dangerous to drive. The dealership isn’t even recommended fixing it. The car is not safe to drive and has not been since I purchased it.

NHTSA ODI 11631291

The button on the gear shift will not push in to move the shifter out of park.

NHTSA ODI 11602368

We were driving on the [XXX] on [XXX] with a speed of around 70 miles per hour. We started to see a small amount of white smoke coming from under the hood and at the same time the truck started to slow down by itself unexpectedly and then started to jerk back and forth. No indicators showed up on the dashboard. The speed reduced quickly and hitting the gas pedal did nothing to accelerate our speed. The white smoke started to increase and it became difficult to see. We then saw the temperature gauge go all the way up to hot out of nowhere. There were vehicles all around us and the passengers in the car started to yell to try to get to the shoulder. We had to maneuver very quickly through traffic with the car continuing to jerk at a very slow speed, which was very scary and dangerous. We were finally able to slowly get over to the shoulder. We turned off the truck. When we opened the hood, white smoke was everywhere coming from the engine and the coolant in the plastic receptacle was bubbling. The coolant looked like it was about to explode and the driver got burned trying to remove the cap. There was significant heat coming from the engine. The coolant then drained out of the receptacle. When we tried to start the truck again it would not start. We spend hours trying to get a tow to a shop in NJ miles from where we live in NY. Several days later, the mechanic in NJ took a look at the car and he reported this week that the head gasket is blown and that we need a new engine. We plan to tow the truck back to NY to KIA where we have the car serviced normally to have it looked at. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11572483

The contact owned a 2016 Kia Sorento. The contact stated that as he had parked and shut the vehicle off, he saw smoke emitting from under the hood. The contact exited the vehicle and saw flames from under the front of the vehicle. As the contact was stepping away from the vehicle he saw that flames were issuing from the rear passenger side wheel well where the fuel filler door was located. The contact stated that there was no warning light. The fire department was called and extinguished the flames. The police were on the scene and issued a report. The vehicle was towed away to an impound lot and later declared a total loss by the contact's insurance provider. The manufacturer was informed of the failure. The failure mileage was approximately 99,000.

NHTSA ODI 11559179

In November last year, my car caught fire while I was driving on a highway at a rate of about 70 mph. Some good Samaritans flagged me down and I was able to pull off the road and escape injury. My car was a total loss as were the contents of it. The fire department tapped out the fire. Kia admitted responsibility saying it was a manufacturing defect (I have the email conversation saved) but only wanted to pay my insurance company back and refund me my deductible. Kia would not pay for my lost iPhone and belongings because they said they could only do so if I provided a receipts for those items. Who has a receipt for everything in their car? I didn't claim to loss a Rolex or anything crazy. I refused the offer and am out for the loss of my car, deductible and its contents (though insurance cut me a check for the blue book value of my car minus the deductible). Kia is the worst.

NHTSA ODI 11550764

Car got caught on fire while driving with my 5kids

NHTSA ODI 11547542

The engine on our 2016 Kia Sorento blew in February (2023) with 120k miles on it. When this happened, it blew a fist sized hole on each side of the engine. A brief fire was seen under the car but quickly went out. Since it was over the MFG warranty, we had to buy a used engine for $7k. Labor was $3k. There were absolutely no warning lights on the dash. Fast forward 6 months, the replacement engine now just seized. You just can't make this up. Kia should not be allowed to make cars. The car broke down in a small town 3 hours from home. With $11k still owed on the vehicle, I just can't justify spending another $10k to replace the motor again. There were no warning signs this time either. Our engine is the 3.3L which Kia is not offering lifetime warranty on and out of pocket expenses like the 2.0L and 2.2L engine which lawsuit was just won.

NHTSA ODI 11537864

Fire from fuel pump engine failure catalytic converter issues from engine

NHTSA ODI 11535533

Car was in an accident; started on fire, car is totalled

NHTSA ODI 11533003

Vehicle inspection catalytic converter fumes coming inside vents causing fire an frame issues

NHTSA ODI 11533117

automatic transmission shift lever assembly components, fuel pipe exhaust causing fumes to come through the vent area causing fire and smoke. accelerator assembly issues when driving

NHTSA ODI 11529055

Recently, while driving on a busy multi-lane highway my 2016 Kia Sorento suddenly lost power, started shaking and slowed down causing traffic safety hazard. The engine stalled after slowing down. The car needed to be towed at my expense.my check engine light came on for my KSDS, the engine went limp mode and unable to accelerate over 50 miles and hour on the highway. My engine is blown. gasoline smell fumes came through vent causing me to have an attack car started to catch fire.

NHTSA ODI 11528170

I was traveling on the interstate, I heard a slight tapping noise, after about 5 miles, there was no warning light indicators, the car just died, I lost all power, there were no brakes, I was able to get pulled off the highway to the warning track that helped slow the vehicle down, smoke was coming from under the hood & into the cabin, then I saw flames, at about 20mph I knew I had to get out so I put it in park & it finally stopped. I had just enough time to grab my purse & suitcase out of the back & it was in engulfed in flames immediately. I had just had the car serviced 1 month prior for oil change & Anti theft recall but was advised that recall wasn't being done at this time. The engine light had came on the day before I took it in for the oil change, they reset it stating it was a CO2 sensor & if it came back on to let them know. It did not. It has been reported to my insurance& deemed total loss, I filed a claim with Kia & have not heard back, the Kia service dept. where it was taken said there was nothing they can do, that it will have to be investigated by insurance.

NHTSA ODI 11526501

The car lost power while driving and the engine caught fire.

NHTSA ODI 11523581

I was backing up a residential driveway. My backup camera showed my wheels were in line. My steering wheel turned and my car had a sudden unintended acceleration. My car destroyed a double steel garage door. Pushed a parked vehicle forward approximately 10-12”. The vehicle crushed a riding lawn mower, pushing the mower through a sheet rock wall. If anyone had been in this area of the garage, they could have possibly suffered serious injury or even fatality. I am trying to arrange to have my vehicle taken to local Kia dealership for diagnostic testing. At this time, the vehicle has not been inspected. There were no warning signs that appeared and I did not hear my backup camera alert.

NHTSA ODI 11518870