What 748 owners told NHTSA about the 2016 Kia Optima

The check engine light came on in the car. Upon having it checked at a local automotive shop, we discovered that the thermostat assembly is malfunctioning. This can cause the engine to overheat and shut off at any time which of course would be a severe danger. Additionally, a bad thermostat assembly in Kia vehicles can lead to engine overheating or overcooling, potentially causing engine damage and even a fire risk. Upon searching, this appears to be a common issue with the 2016 Kia Optima.

NHTSA ODI 11661093

Valve 3 does not have compression sent to private mechanic. Sent to KIA was told this is not covered under warranty for new engines went to say that intrest rates are down for new used cars. After some research this could be caused by engine recall.

NHTSA ODI 11657291

Car has been consuming way more oil than usual which caused engine failed and I’ve filed several complaints with Kia America few years before engine failure with concerns of how much money I was spending in oil

NHTSA ODI 11656322

The contact owned a 2016 Kia Optima. The contact stated while coming to a stop, the vehicle leaned forward as if the engine had moved abnormally too far forward out of position. The contact stated that her boyfriend attempted to roll down the passenger’s side window; however, the window failed to open as intended. No warning light was illuminated. In addition, the contact attempted to take the vehicle to the local independent dealer where it was purchased; however, the vehicle experienced a loss of automotive power. The vehicle was towed to the local independent mechanic, where it was diagnosed that the engine was blown and there was a hole in the engine. The contact was informed that the engine needed to be replaced. In addition, the contact diagnosed the failure and related the failure to the motor mount, alternator bracket, and in need of an intake manifold replacement. The local dealer was not contacted. The vehicle was not diagnosed or repaired by the local dealer. The vehicle was given back to the local independent dealer and the vehicle was repaired and put up for sale. The manufacturer was not made aware of the failure. The failure mileage was approximately 68,086. The VIN was not available.

NHTSA ODI 11654466

The car caught on fire while I was driving. No warning lights came on and the car didn't show it was running hot. I tried to engage the brakes, and they malfunctioned. I coasted the car to the side of the highway, where the fire and smoke plumed from under the car. I immediately exited the car and ran. As I was running from the car the grass was on fire. The car was totally destroyed by fire. The car has not been inspected by my insurance or Kia. Kia has a class action settlement for car fires the year, make, and model of mine.

NHTSA ODI 11654571

1. Burning Oil Issue: I began noticing excessive oil consumption in my vehicle at approximately [130,000], with the need for frequent oil top-offs. I made multiple visits to my local dealership and reported the issue, but no lasting solution was offered. This burning issue is a known issue due to position ring failure. 2.Catalytic Converter Failure: Due to the excessive oil burning, the oil eventually began to damage the catalytic converter. This caused significant issues with the performance of my vehicle, including [specific symptoms such as loss of power, poor acceleration, engine misfire, etc.]. 3.Engine Failure: As the oil-burning issue continued, the damage to the catalytic converter worsened, leading to a total engine failure. I am left with a car that is no longer operational, and I believe that these issues are the result of a persistent defect in the engine that should have been addressed under warranty or a recall.

NHTSA ODI 11651140

I was driving on 295 and my engine light came on. My car started shaking when I was accelerating and when I don’t accelerate it stops. When I come to a complete stop the car jerks back and forth acting like it wants to stall… I’m waiting on a call back from my mechanic on their diagnostic results

NHTSA ODI 11651159

Vehicle has been burning oil excessively for the last 3 years until engine finally went out

NHTSA ODI 11648706

The contact owned a 2016 Kia Optima. The contact stated while driving at an undisclosed speed, the contact noticed smoke coming from under the hood. The contact stated that the passenger, who was seated in the rear passenger's seat, advised the contact to stop the vehicle. The contact stopped and parked the vehicle. The contact and the passenger exited the vehicle. The contact stated the engine was on fire. The Fire department arrived and extinguished the fire. A Fire report was filed. No police report was filed. No injuries were sustained. The vehicle was towed to a local tow yard. The vehicle was condemned as a total loss. In addition, the contact stated that two days before the failure, the vehicle was serviced by an independent mechanic. The independent mechanic replaced the engine sensor and the valve cover gasket. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 66,000.

NHTSA ODI 11647038

The contact owns a 2016 Kia Optima. The contact stated that while driving at an undisclosed speed, the vehicle failed to operate properly. No warning light was illuminated. The vehicle was taken to a local Good Year Service Center where it was diagnosed and determined that the battery, alternator, and drive belt needed to be replaced. The vehicle was repaired; however, several miles later the engine seized. The local dealer was contacted. The vehicle was not diagnosed or repaired. In addition, the contact stated that all four windows shattered, and the window regulators were replaced several times. The contact stated that the front driver’s and front passenger’s side windows had shattered, and moisture entered the cabin of the vehicle during inclement weather. Upon further investigation, the contact related the failure to an undisclosed NHTSA recall. The manufacturer was made aware of the failure. The failure mileage was approximately 48,889.

NHTSA ODI 11646501

Engine started making a knocking noise. Took the car to a machine that agreed this is the same issue that other Kia's have had. Those Kia's engines were on recall but for my year, it is not on recall. Even though it's the same exact issue. Car maintenance is up to date.

NHTSA ODI 11645985

CHECK ENGINE LIGHT CAME ON AND LOST ENGINE POWER WHILE ENTERING TRAFFIC ON THE FREEWAY, ALMOST GOT REARENDED BUY A VEHICLE FROM BEHIND, VERY SCARRY! CAR IS AT THE KIA DEALER GETTING DIAGNOSED.

NHTSA ODI 11646096

The contact owns a 2016 Kia Optima. The contact stated that the vehicle was experiencing an excessive oil consumption. The vehicle was taken to the dealer, where the contact was advised to complete an oil consumption test. The contact declined. The contact stated that upon driving approximately 500 miles after the oil change was performed on the vehicle, there was no oil left in the engine. The check engine warning light was illuminated. The vehicle was taken to the dealer, where it was diagnosed that oil was leaking onto the spark plug. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 70,000.

NHTSA ODI 11645034

Vehicle went into emergency mode while in the highway system completely locked could not drive lost power and was forced to pull over and have vehicle towed, mechanic took a look indicated new alternator was required there for we purchased new alternator and new battery car turned on and same issue happened with in 20 minutes of test driving vehicle, this happened twice and could have cost our life’s! I am extremely disappointed and frustrated I have no means to fix the vehicle we used out saving to finally replace what we though was the issue but I’ve come across many same issues from other parties who experienced the same issue. The vehicle is paid off and we need assistance in fixing this issue it appears the engine or electrical issue at this point but I am scared to get on the road we have tried charging it back on but steering wheels locks up and dies a few minutes after please help

NHTSA ODI 11645080

The contact owns a 2016 Kia Optima. The contact stated that while driving at approximately 55 MPH, the vehicle lost automotive power. The check engine and the engine oil warning lights were illuminated. The vehicle was towed to a local independent mechanic where it was diagnosed and determined that the engine needed to be replaced. The local dealer was contacted; however, the vehicle was not repaired. The contact stated that the vehicle warranty had expired. The manufacturer was made aware of the failure. The failure mileage was approximately 147,000.

NHTSA ODI 11641797

My 2016 KIA Optima is burning 5quarts of oil very fast every 2,000 miles. When I put oil in my car then 2 weeks later or a few weeks past, my car empty from oil

NHTSA ODI 11640624

The car has been burning a qt of oil every 4-5 days. Now it stalls when changing gears and won't go faster than 45 MPH.

NHTSA ODI 11638652

Driving vehicle down the highway and engine seized up without any warning. According to Kia cooperate the vehicle could have experience a "bent rod failure". This was confirmed by a nearby Kia dealership service tech.

NHTSA ODI 11638667

Driving down the road trying to accelerate. My rpm's wouldn't go over 2000. The engine started fluttering and the accelerator stopped working. Went to take to local repair shop and they stated it was an issue with the engine. problem listed after a scan: OBD P1326 Recall NUMBER: PI1802W/X (Rev 2, 01/28/2019) With this stated. My vehicle under the same Year, Model, Engine, and Production Date are all calling for a recall but my VIN doesn't have a recall. So I am wanting to enquire why my vehicle doesn't have this recall.

NHTSA ODI 11635964

The car is leaking a massive amount of oil. This was accompanied by a warning light for low oil levels. Problems started in the summer/fall of 2024. It is available for inspection upon request. An independent mechanic has confirmed the leak and replaced the spark plugs in September 2024 ago, and the oil was changed as part of regular maintenance in October 2024, but the car is still leaking oil (just had to add 2.5 quarts of oil after the check oil light came on again). The mechanic suggested I check for related recalls and report the issue.

NHTSA ODI 11634302

The contact owns a 2016 Kia Optima. The contact stated that after having a routine oil change and tire maintenance, the vehicle began making an abnormal clunking sound. The vehicle failed to start. The check engine warning light was illuminated. The message that the automatic brake was disabled was displayed. Additionally, several unknown warning lights were illuminated. The contact called an independent mechanic and was referred to the dealer. The contact called the local dealer, and the vehicle was towed to the local dealer, where an unknown diagnosis was made. The vehicle was not repaired. The dealer declined to repair the vehicle. The manufacturer was not contacted. The failure mileage was approximately 149,020.

NHTSA ODI 11631191

Engine burns over 2 quarts of oil every 500 miles due to carbon build up in engine resulting in engine ceasing up.

NHTSA ODI 11626623

The contact owns a 2016 Kia Optima. The contact stated while driving at an undisclosed speed, there was an abnormal rattling sound coming from the engine compartment. The vehicle was taken to an independent mechanic for a scheduled service and the contact was informed that while the vehicle was running, the engine was vibrating abnormally. The contact was informed that the rattling might have been caused by the abnormal vibration of the engine. The vehicle was not repaired. The contact stated that the engine was replaced in 2023 under an undisclosed recall repair. The manufacturer was not made aware of the failure. The failure mileage was unknown.

NHTSA ODI 11625919

On [XXX] I was proceeding to come up to the stop sign when out of no where the car started rapidly accelerating and when I proceeded to step on the brakes it wouldn't stop it only sped up more. And caused a server accident that left me with serious injuries. And I cause of the defect they found me at fault said I failed to yield at a stop sign. The car never was fixed from the 2 times the motor has to be replaced by Galena Kia in fort Myers fl. They even caused the ac to go power retarded and wouldn't work half the time. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11625738

To whom it might concern. My car suddenly started burning a lot oil every 800 miles I had to change the oil twice a month and I have contacted Kia number of times and took the car to the dealer but no one helped me until last month when I was driving the car and suddenly the engine stops while I was in the highway and almost got hit by a truck and was a death near experience and I am still suffering from that incident mentally. Please notice Kia knew about the car problem and refused by all means to help me and now they refusing to acknowledge they defect with their cars and meanwhile I am left with near death experience and 8k dollars to buy a new engine .

NHTSA ODI 11625269