What 1,658 owners told NHTSA about the 2016 Honda Pilot

Even though the vehicle has been regularly serviced and exceptionally maintained, the rod bearing failed and now the whole engine has to be replaced. Unfortunately my vin is not covered as part of the recall for this exact same issue. I reached out to Honda and they are not willing to cover any of the $14k quoted to replace the engine.

NHTSA ODI 11748111

Complete engine failure while driving on an interstate highway, no previous issue or warning. The car made some knocking noises and then became completely inoperable. Was able to steer it to the side of highway, in traffic, just enough to get off the main roadway. The experience was terrifying and put us and others around us at risk or a highway speed crash due to loss of all power to the vehicle. The problem has been confirmed by a Honda dealership, and has been reported to Honda, with an open case pending. There were no warning lamps, messages, or symptoms of the problem prior to the event of it happening. The vehicle is up to date on all maintenance and I am the second owner, and know the first owner.

NHTSA ODI 11747454

The 3.5L V6 engine in this vehicle suffered a sudden, catastrophic internal mechanical failure due to premature connecting rod bearing wear. The engine stalling occurred abruptly while actively driving, which created an immediate safety risk as the vehicle lost propulsion, power steering assistance, and power braking assistance. This forced a dangerous emergency maneuver to navigate through moving traffic to get to the side of the road. Prior to the engine failure, there were no persistent dashboard warning lights or clear messages indicating an imminent mechanical failure. The first distinct symptom was a brief, sudden metallic knocking sound from the engine bay immediately before the vehicle lost all power and stalled. An authorized dealership has since inspected the vehicle and dropped the oil pan, physically confirming a massive accumulation of metal shavings and bearing debris inside the block. The dealership verified that the complete destruction of the engine block is identical in nature, symptom, and cause to the manufacturing defects described in NHTSA Recall Campaign 23V-751. However, this vehicle's specific VIN was excluded from that original recall parameter. This catastrophic failure directly corresponds to the ongoing Office of Defects Investigation Probe PE25008 regarding extensive V6 engine rod bearing failures. The failed engine block remains fully intact at the service center and is available for regulatory inspection upon request.

NHTSA ODI 11747229

While driving at night, the 2016 Pilot, it started making a loud rattling noise then just died in the middle of the road and failed to start. There were no service or check engine lights on at the time of failure or at any point prior to the failure. We were stranded in the middle of the road at risk of getting hit by other cars. The electronic transmission would not go into neutral and we had no way of even pushing the car to the safety of shoulder. We had to tow the vehicle. The tow driver also had a very difficult time of getting the car into neutral, necessary to tow it. Having the vehicle towed to a local mechanic, they reported it being very difficult to start and when it did, it had a sever engine skip with a loud rattling noise which is indicative of a connecting rod/bearing failure. The car has 140000 miles at time of failure. We had ALL required maintenance performed as they were scheduled. Approximately 95% was performed by Honda dealers. In fact we had a Honda dealer perform an oil change and inspection a week before the engine failure. We have had some local shops perform several required oil changes and the timing belt / plug service. We have all receipts. We contacted Honda dealership who quoted $18,225 for an engine replacement. We contacted Honda Customer Support who refused to offer any assistance, goodwill or other forms of reimbursement.

NHTSA ODI 11747297

hEAR RATTLING NOISE ON my 2016 Honda Pilot which has only 111041 miles on it This is what the Honda service department said it was (which there is a RECALL on it but apparently my VIN isnt in the RECALL which i think is not very fari at all) Noise was a lower end RO/BEARING knockingCustomer will need new or used engine Now I have a recall letter that i printed online dtd Jan 2024 This isnt fair I now have a really good vehicle with a blown engine We babied this car too

NHTSA ODI 11746621

My car has a knocking noise coming from the engine. It happened suddenly when I was driving. I took it to Honda dealer shop to check it out and they told me I need to replace the motor.

NHTSA ODI 11746184

The contact owns a 2016 Honda Pilot. The contact stated that while driving approximately 35-40 MPH, there was a loud bang coming from the engine compartment, followed by a clunking sound. The contact stated that the engine started running rough and the vehicle lost motive power. There was no warning light illuminated prior to the failure. The Check Engine warning light illuminated after the failure, with unknown messages displayed on the instrument panel. The vehicle was coasted into a nearby parking lot and manually pushed into a parking space. The vehicle was towed from the parking lot to an independent mechanic to be diagnosed. The independent mechanic diagnosed the vehicle with complete engine failure. The vehicle was then towed to a Honda dealer for further inspection. The dealer disassembled the engine and informed the contact that the engine had thrown a connecting rod. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The contact was informed that the manufacturer would do a follow-up with the dealer; however, no additional assistance was provided. The failure mileage was approximately 105,800.

NHTSA ODI 11745729

While driving my 2016 Honda Pilot (VIN: [XXX], approximately 125K miles) on the freeway at 65 mph, the engine seized and the vehicle would no longer accelerate. The check engine light began flashing, the oil pressure light came on, and the vehicle began making loud grinding noises. After pulling over safely, the vehicle was no longer drivable and required towing. Upon inspection by Northampton Car Care (6115 Root Road, Spring, TX), it was determined that the engine failure is consistent with the connecting rod bearing failure and crankshaft defect described in NHTSA Recall 23V-751. My VIN does not currently appear in the recall database; however, given that my vehicle experienced the exact failure mode described in the recall, I am requesting this complaint be considered under both Recall 23V-751 and NHTSA Investigation RQ24-013. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11744968

Summary of issue The vehicle developed an engine/emission warning light and failed mechanically without any crash or impact. The car drove fine until about one week ago. I have driven the vehicle normally and performed regular maintenance. Events and observations A warning light appeared indicating engine and emission problems. I took the vehicle to two separate mechanics: Mechanic A diagnosed engine damage and catalytic converter issues. Mechanic B diagnosed engine damage and a possible fuel pump problem. I am not a mechanic and cannot independently interpret technical findings, but both inspections indicate serious engine-related failures. The vehicle has approximately 80,000 miles and was purchased for more than $20,000 less than two years ago. No collisions, impacts, or abuse occurred that could explain the failure. I believe this is a potential manufacturing defect. I contacted a Honda dealer about the problem; they stated it is not a manufacturing defect and declined to accept responsibility for repair. I believe the dealer is avoiding responsibility. Requested action I request NHTSA open an investigation (or add my report to any existing investigation) into this vehicle’s engine and related components to determine whether a safety defect or noncompliance exists. I request guidance on next steps and that this complaint be considered in any recall evaluation.

NHTSA ODI 11745027

Was driving vehicle and experienced complete loss of engine power. No warning signs until after the failure. Vehicle was immediately pulled over and limped into a parking lot where it was shut off and then towed to mechanics shop. Upon further inspection, mechanic stated a complete engine failure as it "threw a rod". He stated engine had a complete failure and needs to be replaced.

NHTSA ODI 11744179

What component or system failed or malfunctioned, and is it available for inspection upon request? The engine stalls out and shuts the car down. How was your safety or the safety of others put at risk? While driving down the road, if the engine shuts off, myself, passengers, and other vehicles could cause a fatal crash. Has the problem been reproduced or confirmed by a dealer or independent service center? Not yet Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? I have brought this in several times to try and fix this issue. The fuel pump has been replaced and the auto idle recall has been take care of. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? The check engine light comes on occasionally when it happens; sometimes when it does not. Other details: Several times now my car has randomly shut off especially when driving down the road. I wasn't sure what happened, but I finally figured out a way to replicate it. Basically if you drive it after about an hour of non-stop driving / engine being turned on, the engine overheats causing the car to stall out and eventually turn off. I timed this at 10:15AM to 11:25AM and my suspicions were correct. At 11:25AM, the car stalled and shut off while I was parked in my driveway.

NHTSA ODI 11743174

I heard knocking as I was leaving gas station. I was scared about what was going wrong and if it was safe to drive home. I was alone and it was after dark. I took the next day off and took the car to my mechanic. He said it sounded like rod knock but didn’t want to do the engine replacement so he sent me to another mechanic who also said it sounded like the engine needed to be replaced. I didn’t have the money or the time to deal with it so it has been parked for the last five months. Today I took it to the dealer (that I bought it from new) for a diagnostic inspection. They stated that the noise was coming from main shaft, unable to repair, will need to replace engine. Cost estimate to replace engine is $15,964.36. I do not remember a check engine light coming on, only the lights for the driving sensing items. Which I read were also problems on this vehicle. Photos of the inspection report have been uploaded. A mistake was made on the mileage it is 103,203 not 103,703. Thank you for your time.

NHTSA ODI 11742409

The engine seized up and car will not start. Luckily, I was trying to start the car in my driveway when this happened, but it would have been dangerous had it happened while I was driving. All of the warning lamps and messages started when the issue begin. The vehicle was inspected and the problem has been reproduced by a service center AND a Honda dealer. I have attached the invoice from the service center. After their diagnosis, I had the car towed to Ourisman Honda in Bethesda, MD because I was hoping to start the recall process with them, however they will not do it because, stangely, my vin # is not included. There is a known recall for this issue (#23V-751) and the recall lists my exact car (2016 Honda Pilot) however, for some reason my vin # is not showing as being included in the recall. The car is experiencing the exact issue that this recall covers, but the Honda dealer will not cover it because my specific vin # isn't listed. This would be a significant expense that I am not able to cover out of pocket, and I have now been without my car for over a week. I am not sure why only certain vin #'s are eligible when there are obviously many other 2016 Honda Pilots experiencing the issue.

NHTSA ODI 11741438

The connecting rod is failing. Loud knocking is happening just as outlined in the recall on other 2016 Pilots. Poses a great safety risk as failure will result in total engine destruction.

NHTSA ODI 11741659

The vehicle was noticeably chugging when going uphill. After awhile, some warning messages appeared on dashboard— several different messages. The vehicle finally had a complete loss of power as wife and I were returning from a road trip several miles away from home. We took it to a garage where we were at the time and was able to get home. We took it to a nearby mechanic for a diagnostic. We were told that the system was detecting a pinging in the engine. The mechanic said that it is sometimes animals can nibble on electrical and may need a harness replacement. We chose to take the vehicle to Shottenkirk Honda in Huntsville , Alabama for repair. They kept the vehicle for longer than they annticipated and told us that they would have to get a technician from Carrollton, Georgia to look at it. They contacted us over a week later and told us it was the fuel pump. They fixed the pump and the vehicle seemed fine. That was October, 2025. Now, the vehicle is again displaying a chugging when going uphill. I have not carried it for diagnostics yet. I have no issue with the service I received at the dealership. But, on GoodCar VIN check, my vin# returns recalls related to fuel pump and engine loss of power and pinging. I called the dealership and American Honda and was told that no recalls exist for this vehicle. I am submitting this in case there is a pattern of problems for vehicles in my group. I have owned Hondas my whole life and have not had engine troubles until now. I am at 170kmiles. My Honda Odyssey and other Pilot were not and have not had this difficulty. Since the recall for these associated items exist, I would like consideration for the uncommon issues my Pilot is having.

NHTSA ODI 11741372

The contact owns a 2016 Honda Pilot. The contact stated that on multiple occasions, while driving at an undisclosed speed, a knocking noise was heard coming from the engine, and the vehicle lost motive power with multiple warning lights illuminated, including the Check Engine, Emissions System, and Power Steering warning lights. The contact stated that the vehicle could typically be restarted after approximately one hour; however, the failure persisted. The contact also stated that on several occasions, the vehicle had to be towed to the contact's home. The vehicle was taken to an independent mechanic, where it was diagnosed that the engine had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 181,563.

NHTSA ODI 11740861

Driving down the road with no previous issues and the dashboard flashed a ton of warning lights. Then the engine started knocking. Towed it to Vern Eide Honda and Arrowhead Automotive to be told by both that the rod bearing caused the engine issue and needed to be replaced.

NHTSA ODI 11740621

I set out to make a quick trip to the store after work and the car was hesitating and I looked at the dash and noticed the check engine light was on. I stopped was in the store about 10 minutes when I came out I restarted it and it sounded fine and then engine light was not on. I was about 2 miles in towards home when the braking system failure message came on, steering failure message came on and many other messages. The engine started sounding very loud and knocking. I immediately pulled over and called a tow truck. I had no previous messages come up and the vehicle was running fine before this incident. The auto repair shop that I had it towed to listened to the engine and thinks it sounds like a crank shaft failure.

NHTSA ODI 11739869

In May 2026, the Emission Warning Light unexpectedly illuminated on my 2016 Honda Pilot. I immediately sought an inspection, and repairs were completed on 5/9/2026. Failed Component: The fuel injection system failed. Specifically, the injectors for cylinders #4 and #5. The replaced parts [are / are not] available for inspection. Safety Risk: This defect caused the engine to run dangerously rich, dumping raw fuel into the exhaust. This poses two severe safety hazards: 1) Sudden loss of motive power, hesitation, or stalling while driving in traffic, drastically increasing crash risk. 2) Extreme overheating of the catalytic converter, creating a significant under-vehicle fire hazard. Confirmation & Symptoms: The issue was confirmed by a professional service center. They pulled diagnostic code P0430 (Front Bank Catalyst System Efficiency Below Threshold Bank 2). Following Honda’s Service Bulletin 20-100, the technician performed a software update and a cylinder A/F test. Cylinders #4 and #5 failed the test (running rich), requiring immediate injector replacement to make the vehicle safe to drive. Inspection by Others & Manufacturer Awareness: The vehicle was inspected by the repairing facility. Honda is fully aware of this widespread defect, as evidenced by SB 20-100 and a related warranty extension. However, Honda chose to handle this severe defect via a limited warranty extension rather than a mandatory safety recall. My extended warranty expired in October 2025. When this known safety hazard manifested in May 2026, I was forced to pay for the repair entirely out of pocket. I urge the NHTSA to investigate this known stalling and fire hazard and compel Honda to issue a formal safety recall so consumers are not left at risk.

NHTSA ODI 11739584

Knocking in engine led to a replacement of the engine by dealer

NHTSA ODI 11738581

The vehicle engine catastrophically failed on the road due a rod bearing failure on cylinder #3. This was verified after getting towed to a dealership during a bottom engine inspection. This model year of this vehicle has an active Safety Recall as published on Honda SB 23-097 which is for rod bearing failures. Honda is stating that even though my vehicle has experienced the exact same failure as what is covered in the safety recall, it is not their fault because the vehicle does not fall in their determined VIN range.

NHTSA ODI 11738178

The same issue with recalled Honda engines that were made in the same factory. early 2016 engines are not included in the recall yet Honda had me pay 14k for a replacement engine at 66k miles For a used engine. This is a known issue

NHTSA ODI 11738222

Driving home on [XXX] , coming back from [XXX] the car started to tick, then a loss of motive power happened then knocking really bad. The rest of the trip home was in the slow lane with hazards, tops 35 miles an hour. I also have videos sent by Honda. That confirms rod, knock and the sound of the engine INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11737152

Car has shut off while driving. Check engine light, traction control light, hill assist light, power steering light, and vehicle stability light have all come on causing me to have to pull over on the side of the road.

NHTSA ODI 11734399

Rod bearing failure

NHTSA ODI 11734150