What 151 owners told NHTSA about the 2016 Ford Transit

Exhaust manifold leaking. According to the Ford dealership at Encinitas California (see attached report by the service dept) my ford transit has a leaking exhaust manifold. Apparently, this is not an uncommon failure with these 3.5 eco-boost engines. It appears to be a design flaw in the bolt pattern which allows the manifold to warp. I noticed this problem with approximately 75,000 miles. The vehicle developed a loud chirping or ringing sound but no warning lights. This leaking and failed exhaust system is allowing noxious gas to build up in the engine compartment and possibly leaking into the passenger compartment.

NHTSA ODI 11427526

The contact owns a 2016 Ford Transit. The contact received notification of NHTSA campaign number: 19V767000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the issue. The contact had not experienced a failure. Parts distribution disconnect.

NHTSA ODI 11425183

I was notified for a **recall** on the DRIVE SHAFT sometime early this year ( Feb / March 2021)... I have about 24,000 miles on the van. I also reported humming noise after reaching 35 to 40 mph... and then more noise ( humming noise ) after reaching 65 mph on the expressway. I took my van to Northgate Ford, where I purchased new. They said they had the parts ordered etc. I left the van there for several days...Then I was notified that they put on the new replacement driveshaft,,,, assuming it was correct and BALANCED.... the service manager notified me that the replacement driveshaft installed was NOT BALANCED and was causing all kinds of vibration problems / issues... steering wheel, driving, etc.... upon taking the van back several times.... and getting a new corrected balance driveshaft, installed that. However,,, still more problems,,, humming and vibrations, etc. they looked at the DIFFERRENCIAL ,,,, and found that all the bearings were bad,,, had to wait 4 to 6 weeks to get replacements......I told them that anything that SPINS... and not balanced is causing more vibration problems through out the van,,, engine, transmission, exhaust system, brakes, name it,,, etc. I picked up the van on June 28, 2021.. note... they gave me an extended warranty until 2024 ( 3 years ) and milage of 75,000 miles... Looks like expecting more major problems, etc..... I still have the **humming noise over 35 mph... and getting louder... I have seen articles about possible exhaust / muffler baffles going bad, etc... now that they did the recall, etc.. my van is an accident waiting to happen... and with the humming noise... Now all I need to do is lose my hearing... bull ssssss... thanks

NHTSA ODI 11424627

Engine dies without warning. Stalled in the middle of traffic, luckily this did not result in an accident. This has happened twice in the span of one month. April 25th 2021 and May 14th 2021. Ford dealer (Ford of Montebello) could not figure out why it does this (it has been doing this intermittently since the vehicle was purchased new in 2016. It has done this in the past. I am taking the vehicle back to dealer (again) to see if they can figure it out this time around. Scan tool produces no engine fault codes. Vehicle drives perfectly fine after each incident.

NHTSA ODI 11417360

3/11/2021, TOOK TRANSIT TO DEALER ON MARCH 9, 2021,,, FOR HUMMING COMING FROM RADIO WHEN TURNED ON, FOR RECALL ON DRIVE SHAFT COUPLING. AND ADDITIONAL NOISE WHEN DRIVING ON EXPRESSWAY OVER 60 MPH PLUS... GOES AWAY WHEN LETTING OFF THE ACCELERATOR AND EXITING EXPRESSWAY. DEALER HAD VEHICLE SINCE 3/9/2021. TOLD ME TODAY THEY FIXED THE DRIVE SHAFT COUPLING, THEN THEY CAME UP WITH ISSUE ON FRONT TIRES AND HAD TO ROTATE THEM.. ONLY 24K ON VEHICLE SINCE NEW... NOW NEW ISSUE ABOUT SOME SORT OF RATTLE WITH THE FRONT END... ETC..AND THAT CAR PULLS TO RIGHT? AND THAT THEY CANNOT FIX PROBLEM AS OF TODAY,,, WORKING WITH FORD,, LOOKS LIIKE THEY WANT TO KEEP VEHICLE....UNTIL ?? FIXED??? ACCORDING TO GOOGLE,,, LOOKING UP FRONT END PROBLEMS WITH 2016 / 250 FORD TRANSIT CARGO VAN... LOTS OF ISSUES THERE FROM OTHER TRANSIT OWNERS. SAME ISSUE.. POSSIBLE ISSUE RELATED TO SAME FRONT END PROBLEMS... WHEN FORD SHIPS THE TRANSIT TO DEALERS,,,ASSUME THAT VEHICLE IS BEING TIED DOWM TO DELIVERY CARRIER FLAT BED AUTO CARRIER,,, IN NOSE DOWN POSITION AND WITH EXTREAM TIE DOWNS... THAT WHEN THE CARRIER HIS THE HIGHWAY, AND THE VEHICLES START BOUNCING, AND ALL THE WEIGHT IS ON THE FRONT END... CAUSING ALL THIS DAMAGE... FRONT END ALIGNMENT CANNOT FIX IT... SOME ARE SAYING THAT THE ** SUBFRAME** IS BENT OUT OF ALIGNMENT.... LOOKS LIKE POSSIBLE LIMINE TIME??? TIME TO RECALL ALL TRANSIT'S AGAIN FOR THIS ISSUE. ALSO LIKE TO BRING TO YOUR ATTENTION ABOUT THE EXHAUST TAIL PIPE COMES OUT SHORT FROM THE END OF THE BUMPER ( SEVERAL FEET,,,) AND SHOULD COME ALL THE WAY TO THE END OF THE VEHICLE AND OR TO AREA BEHIND THE REAR WHEEL AND EVEN WITH THE SIDE OF THE VEHICLE TO KEEP EXHAUST FUMES AWAY FROM GETTING INSIDE THE VEHICLE....

NHTSA ODI 11402505

SIDE SLIDING DOOR HINGES HAVE BROKEN AND HAD TO BE REPLACED SEVERAL TIMES. IT HAS BEEN AN ONGOING AND UNRESOLVED ISSUE WITH THE SIDE DOOR. THE SIDE DOOR DOES NOT CLOSE PROPERLY AND CURRENTLY WILL NOT CLOSE OR LATCH MAKING IT UNDRIVEABLE AS IT WILL SLIDE OPEN IF ATTEMPTING TO DRIVE. CAR WAS PARKED ON FLAT SURFACE WHEN ATTEMPTING TO CLOSE DOOR THAT WOULD NOT LATCH.

NHTSA ODI 11394892

ONE OF THE REAR SEATBELTS WILL NOT LATCH, RENDERING THAT SEAT UNUSABLE. THERE IS ALREADY A RECALL FOR THIS VEHICLE MADE AT THE SAME ASSEMBLY PLANT, ASSEMBLED DURING THE LISTED TIME PERIOD, YET MY VEHICLE DOES NOT SHOW THAT IT IS COVERED BY THIS RECALL. THE DESCRIPTION IN THAT RECALL MATCHES EXACTLY THE PROBLEM THAT I AM EXPERIENCING. WHEN ATTEMPTING TO CALL FORD MOTOR COMPANY, MULTIPLE ATTEMPTS RESULTED IN BEING HUNG UP ON DESPITE THIS OCURRING DURING THEIR LISTED BUSINESS HOURS.

NHTSA ODI 11390790

SYNC 3 SYSTEM FREEZE AND DOES NOT LET YOU UP DATE. THE GPS FREEZE , PHONE CALL ARE DROP, BLUETOOTH DO NOT CONNECT AND SOME TIME WHEN IS CONNECTED DISCONNECT CASE.

NHTSA ODI 11385045

FUEL DOOR BROKEN AT UPPER HINGE. COMMON PART FAILURE FORD REFUSES TO ACKNOWLEDGE.

NHTSA ODI 11383557

TL* THE CONTACT OWNS A 2016 FORD TRANSIT VAN. THE CONTACT STATED THAT HE HAD A TEMPORARY FIX FOR A RECALL REPAIR FOR A DRIVE SHAFT FLEXIBLE COUPLING DONE BACK ON 11/2017. THE REPAIRS WERE DONE AT THE DEALER WYATT JOHNSON FORD 646 THOMPSON LN, NASHVILLE, TN 37204 (615) 244-3615. THE ISSUE RECURRED AGAIN IN 09/2018 WHEN THE PART WAS DISCOVERED TO BE CRACKED. THE VEHICLE WAS TAKEN TO ANOTHER UNKNOWN DEALER TO DO ANOTHER TEMPORARY REPAIR SINCE THE PERMANENT RECALL REPAIR PARTS WERE STILL NOT AVAILABLE YET. THE TEMPORARY REPAIRS WERE COMPLETED. THE ISSUE HAPPENED AGAIN YESTERDAY 12/07/20 AND THE DEALER STATED THAT THE RECALL REPAIRS WERE SHOWN TO BE COMPLETED AND THEY WOULD NOT COMPLETE THE REPAIRS AT NO COST. THE PERMANENT REPAIR SOLUTION CAME OUT IN 10/2019 BY THE MANUFACTURER AND THE CONTACT'S CASE WAS CLOSED OUT. THE MANUFACTURER STATED THAT THE RECALL WAS COMPLETED AND WOULD NOT ASSIST IN THE PERMANENT REPAIR FOR THE VEHICLE. THE VEHICLE WAS UNREPAIRED AS A RESULT. THE FAILURE MILEAGE WAS 40,412.

NHTSA ODI 11378466

DEALERSHIP (WICKSTROM FORD LINCOLN) IN BARRINGTON IL REFUSES TO REPAID MY VEHICLE SAFETY RECALL (CODE: GEUXOIM). I SCHEDULED AN APPOINTMENT ON 9/22/2020 AND THE DEALERSHIP SENT ME HOME BECAUSE THE PART NEEDS TO BE ORDERED. THE DEALERSHIP SAID THEY WOULD CALL WHEN PARTS ARRIVE. DEALERSHIP NEVER CALLED, I CALLED TWICE ON 11/25/2020 AND LEFT A MESSAGE. THE DEALERSHIP HAS NOT CALLED.

NHTSA ODI 11377067

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 19V767000 (POWER TRAIN) HOWEVER THE PART TO DO THE RECALL REPAIR WAS NOT YET AVAILABLE. THE LOCAL DEALER FULLERTON FORD LOCATED AT 1044 U.S. ROUTE 22 EAST, SOMERVILLE, NJ 08876 WAS CONTACTED AND IT WAS CONFIRMED THAT THE PART WAS NOT YET AVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER HAD EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE VEHICLE EXPERIENCED THE FAILURE LISTED IN THE RECALL CAUSING THE VEHICLE TO STALL. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. PARTS DISTRIBUTION DISCONNECT.

NHTSA ODI 11375009

THE DRIVELINE BROKER FROM IT'S HOLDING MOUNT WHILE DRIVING AND TANGLED UP THE FUEL LINE AND BRAKE LINES GOING TO THE REAR OF THE VAN. MAKING THE VAN LOSE POWER AND NOT BE ABLE TO BE DRIVEN ANYMORE. THIS HAPPENED WHILE DRIVING ON THE FREEWAY. THIS IS EXTREMELY DANGEROUS. ALSO THEY HAVE A RECALL ON THE REAR FLEX JOINT WHICH THE FORD DEALERSHIP HAS RECOGNIZED BUT ARE REFUSING TO PAY FOR THE TOTAL REPAIR. HOW IS THAT FAIR? IT IS FORD'S DESIGN FLAW THAT MADE THIS HAPPEN.

NHTSA ODI 11374856

WHILE DRIVING AT SPEED, IN TRAFFIC ON I95 IN FLORIDA THE VEHICLE SHUT OFF. IT DID START AGAIN.NO DASH LIGHTS NO WARNING JUST TURNED OFF.

NHTSA ODI 11353138

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. THE CONTACT STATED THAT TWO SEAT BELTS LOCATED IN THE LAST ROW OF THE TWELVE PASSENGER VAN FAILED TO LATCH. THE CONTACT HAD TAKEN THE VEHICLE TO COUGHLIN FORD OF CIRCLEVILLE (24001 US-23, CIRCLEVILLE, OH 43113) TO BE SERVICED FOR ANOTHER RECALL. WHILE AT THE DEALER, THE CONTACT MENTIONED THE ISSUES WITH THE SEAT BELTS AND WAS INFORMED BY THE DEALER THAT THEY WOULD LOOK INTO WHETHER THE SEAT BELTS WOULD BE COVERED UNDER WARRANTY. UPON INVESTIGATION, THE CONTACT DISCOVERED NHTSA CAMPAIGN NUMBER: 16V111000 (SEAT BELTS) WHICH HE LINKED TO THE FAILURE. THE CONTACT CALLED BACK THE SAME DEALER WHERE HE WAS INFORMED THAT THE SEAT BELTS WOULD NOT BE COVERED UNDER WARRANTY AND THAT HIS VEHICLE WAS NOT INCLUDED IN THE RECALL. THE CONTACT ATTEMPTED MULTIPLE TIMES TO NOTIFY THE MANUFACTURER BUT EACH TIME THE CONTACT WAS PLACED ON AN EXTENDED HOLD. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE MILEAGE WAS 61,200.

NHTSA ODI 11350078

FLEXIBLE COUPLING CONNECTING TO DRIVESHAFT DAMAGED WHILE DRIVING AT SPEED OF 70 MPH. LOUD BOOM UNDERNEATH OF DRIVER SEAT. VEHICLE STARTS TO MAKE NOISE LIKE YOUR EXHAUST SYSTEM FAILED. IT ALSO SHAKES WHEN GOING FROM 0 TO 40 MPH THEN IT GOES AWAY. LUCKY IT DID NOT FALL APART. THIS RECALL MUST BE TAKEN SERIOUSLY BY FORD AND ENFORCE IT TO BE FIXED ASAP TO ALL VEHICLE WITH SUCH ISSUE.

NHTSA ODI 11343818

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. THE CONTACT STATED THAT WHILE DRIVING IN THE RAIN, WATER LEAKED INTO THE VEHICLE FROM THE DRIVER'S AND PASSENGER'S SIDE OF THE VEHICLE. THE CONTACT CONTACTED KELLER FORD, INC. (3385 ALPINE AVE NW, GRAND RAPIDS, MI 49544, (616) 784-6600) AND WAS INFORMED THAT THE ROOF RACK PLUG NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 29,000.

NHTSA ODI 11340849

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. THE CONTACT STATED WHILE AN EMPLOYEE WAS DRIVING 65 MPH, HE HEARD AN ABNORMAL NOISE COMING FROM THE VEHICLE, AND WAS UNABLE TO ACCELERATE ABOVE 15 MPH. THE DRIVER STATED THAT THERE WAS NO WARNING LIGHT ILLUMINATED. THE DRIVER PULLED OVER AND PARKED THE VEHICLE ON THE SIDE OF THE ROAD. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE DIFFERENTIAL NEEDED TO BE REPLACED. THE VEHICLE WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 19V767000 (POWER TRAIN). THE VEHICLE WAS NOT REPAIRED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS INFORMED OF FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

NHTSA ODI 11339310

THE ABS TONE RINGS ON THE FORD TRANSIT VANS CRACK OFTEN. THERE HAS BEEN NO RECALL ACCORDING TO FORD. THIS IS MY 3RD SET OF REAR TONE RINGS IN 3 YEARS. I LOOSE MY HILL-ASSIST, ABS, TRACTION CONTROL, AND OTHER SAFETY FEATURES. *TR

NHTSA ODI 11325956

I HAVE A 2016 TRANSIT 350 WITH THE 3.2L DIESEL EMGINE AND I HAVE PROBLEMS WITH METALLIC DEBRIS IN MY FUEL LOOKING ON LINE FOED HAS A RECALL (16S32) THAT COVERS BUILD DATES JULY11/2015-APRIL14/2016 AND MY TRANSIT WAS BUILD END OF MAY 2016 AND TRANSIT IS HAVING THE SAME PROBLEMS, I THINK THE RECALL SHOULD BE EXTENED TO THE END OF MAY 2016 ALSO THE DEALER IS GOING TO CHARGE ME FOR 24 HOURS OF LABOR AND THE RECALL FOR THE SAME PROBLEM IS ONLY SAYING THAT IT SHOULD TAKE 10.2 HOURS PLEASE HELP ME

NHTSA ODI 11321808

THE OVERALL NOISE LEVEL WHILE DRIVING IS WAY ABOVE NORMAL. HUMMING SOUND WHILE DRIVING AT 40 TO 50 MPH PLUS. THE **DECIBEL** LEVEL IS HIGH. NOISE COMING THROUGH ALL THE DOORS AND DOOR SEALS, THE FLOOR, ETC., NOISE FROM THE TIRES. I MEASURED THE DECIBEL LEVELS ON THE LOCAL EXPRESSWAY DOING 65 TO 70 MPH. THE DECIBEL LEVEL AT THE *DOG HOUSE* WAS RUNNING BETWEEN 75 AND 80 DECIBELS. I HAVE BEEN TRYING TO PUT ADDITIONAL SELF STICKING DOOR SEALS ON ALL DOORS, 100% AROUND, COMPLETE, ETC. THIS HAS BEEN HAPPENING FOR THE PAST SEVERAL YEARS. SHORTLY AFTER I BOUGHT THE VEHICLE.

NHTSA ODI 11291927

I OWN AND OPERATE A FORD F 250 TRANSIT VAN. TASK IS THE EXPEDITE OF AUTO & AEROSPACE PARTS THROUGH OUT THE COUNTRY. HAVE LEARNED THERE IS A SAFETY RECALL PER OEM AND NHTSA REGARDING DRIVETRAIN COUPLERS ( UNOINTS ). MY PARTICULAR VEHICLE HAS INCURRED DAMAGE AS RESULT OF COUPLER(S) FAILING. DAMAGE INCLUDING; NOT LIMITED TO DRIVESHAFT BECOMING DETACHED, SEVERANCE OF FUEL & BRAKE LINES, BREACH OF TRANSMISSION BELL HOUSING, OTHER. CATASTROPHIC FAILURE LEFT ME STRANDED IN DESERT FOR 2 DAYS, LOSS OF BUSINESS, LOSS OF INCOME, HEALTH RELATED ISSUES. THE RUBBER / POLYMER LIKE MATERIAL THESE COUPLERS ARE MADE OF ARE A SEVERE SAFETY HAZARD; ESPECIALLY IF VEHICLE IS OPERATED UNDER LOAD. FURTHERMORE, CUSTOMERS OPERATING THESE HAZARDS ARE NOT BEING NOTIFIED UNTIL NOVEMBER 11TH, 2019. SOMEONE NEEDS TO TAKE INITIATIVE BEFORE SOMEONE IS SERIOUSLY HURT. I WILL BE HAPPY TO FORWARD ANY ADDITIONAL INFORMATION/DOCUMENTS PERTAINING TO THIS MATTER. THANK YOU.

NHTSA ODI 11278542

TL* THE CONTACT OWNS A 2016 FORD TRANSIT. WHILE DRIVING 65 MPH, THE CONTACT BEGAN TO SMELL A BURNING ODOR AND FELT THAT THE SPEAKER AND CD THAT SHE EJECTED FROM THE RADIO WERE WARM. ALSO, WHEN THE DEFROSTER WAS ACTIVATED, STEAM BEGAN TO ACCUMULATE ON THE WINDOWS. AS THE CONTACT CONTINUED TO DRIVE, THE VEHICLE SHUT OFF WITHOUT WARNING. THE CONTACT PULLED OVER AND ALLOWED THE VEHICLE TO COOL OFF. THE CONTACT WAS ABLE TO DRIVE THE VEHICLE HOME. THE CONTACT TOOK THE VEHICLE TO AUTOFAIR FORD (1475 S WILLOW ST, MANCHESTER, NH 03103, 603-634-1001) WHERE IT WAS DISCOVERED THAT WATER WAS ACCUMULATING ON THE AIR FILTER. THE CONTACT STATED THAT WATER WAS ALSO DRIPPING ONTO THE BLOWER MOTOR HEATER, WHICH CAUSED AN ELECTRICAL SHORT. THE DEALER REPLACED THE BLOWER MOTOR AND INSTALLED A WATER DEFLECTION KIT. THEY ALSO REPLACED THE AIR FILTER AND THE AIR FILTER BOX COVER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES AND STATED THAT THE VEHICLE WAS NOT UNDER WARRANTY AND THERE WAS NO RECALL. THE MANUFACTURER OFFERED NO FURTHER ASSISTANCE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 86,000.

NHTSA ODI 11269233

I WAS AWARE OF THE RECALL 17S15 IN REFERENCE TO THE DRIVING SHAFT COUPLING, EVERY 30,000 MILES I CHECK THIS COUPLING AND EACH TIME THEY WOULD TELL ME THAT IT WAS CRACKED AND NEEDS TO BE CHANGE. AS SOON THE CALLED FIXED CAME OUT, IT WAS INSTALLED, BUT JUST LAST MONTH IT WAS CHECKED AGAIN AND THEY NOTICED THAT THE FAMOUS FIX ALSO WAS CRACKED AND THIS TIME THEY (LEVITTOWN FORD LONG ISLAND)TOLD ME THAT IT WAS NOT COVERED UNDER RECALL AND I HAD TO PAY OVER $800.00 DOLLAR'S FOR A NEW FIX. THAT IS THE REASON I AM PUTTING THESE COMPLAINT. THE IS REALLY DANGEROUS

NHTSA ODI 11268070

RIGHT SIDE BRAKE LIGHTS AND DIRECTIONAL ARE NOT WORKING. THEY DON'T WORK AT ALL IN ANY SITUATION. COULD BE THE BCM MODULE. THIS MIGHT BE THE RECALL NUMBER 17S34

NHTSA ODI 11265719