What 1,686 owners told NHTSA about the 2016 Ford F-150 Supercab Diesel

plastic oil pan leaking. had to replace it with a factory improved since many problems have been reported with this truck. Replacement cost was $1,343.87. The electrical problems deals with the radio sometimes it does not work until the next day. Has been that day since day 1 with the new truck. Dealership said nothing was wrong!!!!

NHTSA ODI 11569507

The contact owns a 2016 Ford F-150. The contact stated while driving 40-45 MPH, the contact heard a loud exploding sound coming from under the hood. The contact stated that she was able to drive to her destination. The contact stated that upon inspecting the vehicle, she noticed that the rear sliding window motor had exploded. The dealer was notified of the failure and an appointment was scheduled for a diagnostic test. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened. The failure mileage was 46,750.

NHTSA ODI 11561878

APIM unit and plastic body components 2016 F150, 31,071mi., Sync3 v3.0.20204 Symptoms: Malfunction of the power window controls, radio controls and instrument panel. The APIM also controls many other safety functions, such as rear camera, safety lanes, park assist, backup guides, gps, cruise control, trailer/tow information, and other warnings/features. It is notable that Ford has issued recalls for the APIM due to safety issues in different year F150s, as well as Explorer, Escape, Expedition, Fusion and Lincoln models Navigator and MK2 models, to name a few. This has been reported once, I spoke with a Ford representative and he setup an appointment at the dealership that was to setup an appoint for diagnosis before they setup a repair/replacement appointment. An appointment to setup an appointment to setup a diagnosis appointment to setup a repair appointment. Seriously, what is up with that? Finally, a plastic component from a side-step flew of while traveling a highway, narrowly missing an on-coming car.

NHTSA ODI 11560558

The trucks horn and hazard lights contiunsley goes off anytime it rains. We can be driving down the road and the truck will start going haywire, lights flashing horn won't shut off . There's been times when the truck itself wouldn't turn off even after removing the key . It's very bad wiring problem with this truck.

NHTSA ODI 11559636

See attached document for complaint

NHTSA ODI 11557831

Today 10/23/23 I remote started my f150 and the defrost on the rear window overheated causing the glass to explode and shatter. The wires burnt to the point of smoking out and catching on fire

NHTSA ODI 11551507

UNKNOWN Called a Ford dealership and they stated 2 other vehicles of the same year/make/model had similar issues. They couldn't find the issue. The touch screen radio got super hot to the point of not being able to touch it. Can't control the radio or climate from main panel. Can't lock or unlock truck manually or with key. Can't roll down windows from drivers side or adjust mirrors. Blind spot warning came on and at the same time all the tire pressure sensors lit up on the dash as well as the parking aid warning and airbag light. Worried about the risk of airbag deploying without cause, or fire from the radio getting so hot.

NHTSA ODI 11546310

The vehicle experienced intermittent starting issues for a few days, then left my son stranded in the middle of an intersection after it would not crank. Was able to finally get it started and get it home, but had to get it towed to the dealership the next day. I was able to get a code with a scanner that pointed to a fault in the transmission range sensor circuit. I did some research and discovered the problem was likely a defective molded lead frame inside the transmission. There have been many instances when this part has failed and there was a known problem with earlier model year vehicles that had an extension of the factory warranty. I paid to have the repair completed at a cost of $1430.31 but I believe this should have been a service bulletin item or a recall because of previously reported problems. I was without this vehicle for over 2 weeks.

NHTSA ODI 11543952

Code P2112 was saved in the system also referring to the throttle position sensor or wiring. Taking my truck in to get looked at this week of 7-26-23. Truck was driving normal and out of no where it loses power entering traffic like it was in limp mode. Dash displays first “see service manual” second “ Service AdvanceTrac” and then finally “hill start assist not available”. When it came to a stop it idled normal but would not accelerate. Had both my kids with me so suddenly stopping like it did in heavy traffic area is alarming and could’ve been bad outcome had someone not been paying attention. This happened twice within 10 miles. Turned truck off and on to get it to go again

NHTSA ODI 11534488

The contact owns a 2016 Ford F-150. The contact stated that on two occasions while driving approximately 70 MPH and depressing the accelerator pedal, the vehicle began to lunge forward. Additionally, the check engine warning light was illuminated. The vehicle was taken to a dealer where it was diagnosed that the spark plugs needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 34,302.

NHTSA ODI 11532681

Unknown which system is failing as Ford is unable to repair it. The truck codes include underpowered, turbo, catalytic converter, misfire. Truck cannot accelerate. Happens sporadically. The spark plugs, manifold, catalytic converter, brakes, rotors and turbo have all been replaced. Truck continues to have issues accelerating and running. At several points the cab of the truck filled with exhaust. Another point radiator fluid spewed all over under the hood. This truck is a threat to the health and safety of those driving it. The F150 forum states it is a common occurrence and the dealerships are replacing the same parts every few months and the problem never full resolves. Please recall this truck. The date below is when the problem started occurring but has been ongoing since.

NHTSA ODI 11529324

Driving vehicle on highway and warning lights began to illuminate. Hill assist error, parking brake error, advance Trac Control error, wiper pump began to spray wiper fluid until it emptied and wipers would not stop. Car powered down and had to pull over. Car would start but would not move and had to get a tow to dealer.

NHTSA ODI 11527089

Truck completely lost power while driving on the highway 4 times and 4 other times during morning commute through busy streets. Dangerous circumstance to be put in while driving. Codes given at Auto Zone: P2112 U3013-16 U0401-02 U0401-00 U0131-00 U0151-00 U0100-00

NHTSA ODI 11523692

The contact owns a 2016 Ford F-150. The contact stated that oil was leaking from the vehicle onto his driveway. The vehicle was taken to an independent mechanic and the mechanic stated that the vehicle was experiencing the failure listed in TSB: 20-2051 and referred the contact to the manufacturer. The dealer was contacted and informed the contact the VIN was not under recall. No further assistance was provided. The manufacturer was contacted and referred the contact to the NHTSA Hotline to file a complaint. The failure mileage was 67,000.

NHTSA ODI 11511798

There is a strong smell of electrical wires burning and occasionally a little smoke comes out from under the hood. I try and look for the problem but no luck in finding it. I know that there was a recall on Ford F150 about wiring from a heater block or something too close to the engine causing the wires to melt together.

NHTSA ODI 11506054

Vehicle shudders and stalls occasionally especially after a period of driving.

NHTSA ODI 11505030

It was raining and the rear window was fogging up, so I turned on the rear defrost. About 30 seconds go by and I smell a burning smell. Not sure what it was. I parked and was outside waiting on the bus to go into work and about 5-6 minute later the rear window shattered. It has a sliding window but the sliding portion didn’t shatter just the entire rest of the window.

NHTSA ODI 11490918

Used the remote start and came out to the truck and got in to a cab full of smoke, shut the truck off and found a electrical fire in the rear defrost system

NHTSA ODI 11489645

It’s a known problem that the wiring for the defrosters causes the rear window to shatter. I was driving down the road and I heard a loud bang. It took me a few minutes to realize my rear window just exploded.

NHTSA ODI 11486275

The contact owns a 2016 Ford F-150. The contact stated that while driving approximately 50 MPH and exiting the highway, the transmission erroneously downshifted causing the vehicle to abruptly decelerate with the check engine warning light illuminated. After restarting the vehicle, the vehicle operated normally however, the failure reoccurred and the vehicle stalled and would not immediately restart. After disconnecting and reconnecting the battery cables, the vehicle was able to be restarted. The vehicle was taken to the local dealer who performed a transmission software update but the failure persisted along with several additional electrical failures. The vehicle was taken back to the dealer who diagnosed that the transmission leadframe was faulty and needed to be replaced; however, the parts were on backorder. The manufacturer was notified of the failure. The failure mileage was 99,800.

NHTSA ODI 11485509

My wife and I were traveling to our home in the truck. When preparing to turn left off the main road, I noticed that the turn signals were not working, requiring me to go to the right off the side of the road, as there was heavy traffic behind us. While on the side of the road, I tried the windshield wipers, window sprayer, and turn signals. None were working. I turned the engine off and then restarted the truck, and limped home. After getting home, the truck was parked while looking for a mechanic to fix whatever was wrong with it. It was recommended to me that the "Wiper Multi-switch" be replaced. This did not eliminate the problem. I then arranged for the Ford Dealer, Woody Anderson Ford, to take the truck in and fix it. The Dealer says the truck has had a major electrical failure and doubts that can be fixed.

NHTSA ODI 11448462

What component or system failed or malfunctioned, and is it available for inspection upon request? While parked, the rear defrost button was engaged. Shortly afterwards (1-2min) the backseat filled with smoke. I had my family immediately exit the vehicle and the rear window exploded. I checked the area and found an electrical wire draped over the rear passenger seat. It was melted and had clearly exploded up and over the seat. How was your safety or the safety of others put at risk? Yes, had my children remained in the vehicle, they would have been sprayed with glass or burned from the electrical short. Has the problem been reproduced or confirmed by a dealer or independent service center? No, however, I looked online and found this has happened to others. I called Ford service center and they informed me their were no recalls out on the truck. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No. However, Glass doctor performed the repair since Ford outsources their glass repair work Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No

NHTSA ODI 11432903

I have a critical safety issue with the 2016 F150 truck I bought from Cavalier Ford, Chesapeake VA. The issue is the 6R80 automatic transmission unexpectedly changes gears while driving. In my case the truck down shifted from high gear to low gear on the interstate while driving about 70 miles per hour. I was fortunate no other cars were near me. My truck almost came to a stop, no brake lights displayed. This occurred the week on Jul 6 2021. It has occurred multiple times since than as well. I had the battery checked, showed bad, and bought a new one Jul 9th. I also had the "Check Engine" light scanned at Autozone. It revealed codes P0706/707, ie Range Sensor inside the transmission. I called Cavalier for an appt (Aug 11th almost a month away!!!), informed it would be $140 for a diagnostic!! It was free at Autozone. I also had another free scan done at Logan's Auto repair on Jul 22nd, having codes P0702/705/706/707/1921, all pointing to the Range sensor in the tranny. I spoke with Cavalier representative Nicole on Jul 16th, no help, and also left Service Mgr. Cathy Hunt. a voicemail on Jul 23rd explaining my dilemma. She has not returned my call. My status now, I have a 2016 F150 Ford truck, I urgently need to work and daily errands, ie Grandkids. There was a recall on this issue on the 2011/12 F150s. How come not now, its a major safety issue, and I see a lot of these trucks around. I wanted to convey this to Ms Hunt. Summary...the motor in this truck blew up at approx 39000 miles, and Ford did replace it. Now, at 79000 miles the transmission is also gone out. Since my extended warranty of 75000 just expired, I need some assistance from either Cavalier or the Ford plant. I need a reliable truck for work and taking care of the grandkids. If no one has reached out to me my COB Jul 28th 2021, a safety complaint will be sent in to the National Highway Traffic Safety Administration...Thank you

NHTSA ODI 11427918

Stalls at when at idol at stop lights. mechanics can't find out why. No warnings lights in cash come on

NHTSA ODI 11420629

IT'S INEXCUSABLE FOR A CLOCK SPRING TO GO OUT ON A PICKUP THAT HAS LESS THAN 40K ON THE ODOMETER. FORD'S ARE GREAT VEHICLES, BUT THIS LITTLE ELECTRICAL ISSUE, WHICH COMES AT NO FAULT OF MY OWN, WILL COST ME BETWEEN $300.00 TO $400.00. MIND YOU, THIS CLOCK SPRING WENT OUT IN JUNE 2019, AND PLEASE EXPLAIN TO ME HOW (I) BROKE SOMETHING WITHIN THE STEERING WHEEL AND BEHIND THE AIR BAG? I DON'T RECALL IF I WAS STATIONARY, IN MOTION, ON A CITY STREET, OR ON THE HIGHWAY. I DO KNOW ONE DAY I TRIED TO HONK MY HORN AND IT DIDN'T WORK. I TRIED TO RESET MY TRIP ODOMETER ANOTHER DAY AND IT DIDN'T WORK. I TRIED TO SET ME CRUISE CONTROL-NO GO. I TRIED TO CONTROL MY STEREO/HANDS FREE BLUE TOOTH, NOPE. IT TOOK ME DIGGING ON THE NET TO FIND OUT WHAT WOULD CAUSE A HORN AND THE ABOVE MENTIONED ISSUES TO SUDDENLY STOP WORKING, BUT INTERESTINGLY STILL WORKS WITH THE ANTI-THEFT ENGAGED. IF I NEED TO CHANGE MY DRIVING HABITS BY NOT STEERING MY TRUCK, FORD SHOULD HAVE LET ME KNOW. BTW, I HAD A FORD ESCAPE BEFORE THIS TRUCK, AND WHEN TRADING IT IN THE DEALERSHIP DESCRIBED MY INSTRUMENT CLUSTER AS A CHRISTMAS TREE, BUT WITH ALL THOSE ELECTRICAL ISSUES, I GUESS THE CLOCK SPRING NEVER WENT OUT.

NHTSA ODI 11405440