What 1,686 owners told NHTSA about the 2016 Ford F-150 Supercab Diesel

The contact owns a 2016 Ford F-150. The contact stated that while the vehicle was parked overnight on the side of the road, the contact attempted to change a tire however, the lug nuts were swollen. The vehicle had not been diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 59,500.

NHTSA ODI 11545820

Both rear taillights fill up with water and shorts out the light bulbs. This makes the brake lights and turn lights non-functional. The taillights were replaced with OEM Ford parts and the new ones leaked as the previous ones. The water in the taillight assemblies could short out the wiring harness and the computer tied to it. The corrosion and rust on the wiring harness could cause fault codes up and down the wiring harness. Research online shows this is a common problem in late model Ford F-150. This problem must be fixed by Ford.

NHTSA ODI 11544868

I have replaced four turbos directly from board on the driver side only and now my transmission decided to lock up on me on the freeway at 75 mph and they're saying that it was a lead frame problem which Ford doesn't have any they're on backorder for months

NHTSA ODI 11544841

Both factory brake lines ruptured and had to be replaced. The first was passenger side front brake line. I thought it was an anomaly or possibly even vandalism since it happened in a high school parking lot. Then, the driver's side ruptured several months later. Both times the vehicle was in motion but thankfully both times were in the parking lot and not the interstate. I was able to stop the vehicle with the parking brake since the brake pedal lost pressure. Had it been on the interstate, I would likely not be writing this message.

NHTSA ODI 11544488

The vehicle experienced intermittent starting issues for a few days, then left my son stranded in the middle of an intersection after it would not crank. Was able to finally get it started and get it home, but had to get it towed to the dealership the next day. I was able to get a code with a scanner that pointed to a fault in the transmission range sensor circuit. I did some research and discovered the problem was likely a defective molded lead frame inside the transmission. There have been many instances when this part has failed and there was a known problem with earlier model year vehicles that had an extension of the factory warranty. I paid to have the repair completed at a cost of $1430.31 but I believe this should have been a service bulletin item or a recall because of previously reported problems. I was without this vehicle for over 2 weeks.

NHTSA ODI 11543952

I was driving at a slow speed on a dirt road directly into the sun when it was just rising. The conditions of the sky were slightly hazey. The entire windshield turned into a bright white light. (from right to left and top to bottom covering every square inch of the windshield) I could no longer see outside in front of me. I stopped. It was brighter than the sun 100 fold. No matter where I moved, the bright light of the windshield did not allow me to see. I had to roll down my window and place my head outside the vehicle to keep from driving off the road and into a different direction about a mile up the road. After going in a different direction everything was all right. I am concerned for other drivers that they may encounter this similar situation possibly causing an accident. My conclusions were: 1. The direct sunlight into the multiple star pits caused from highway/roadway gravel onto the windshield combined with windshield wiper fluid created the bright light that made the vehicle unsafe and undrivable. 2. The angle positioning of the windshield had something to do with the bright light... 3. The use of armoural on the dashboard as a preservative caused a chemical reaction onto the inside of the windshield (greasing the inside of the windshield contributing to the flash of bright light across the windshield). I will keep the windshield for 72 hours for your inspection. I plan on having the windshield replaced. This is a very dangerous situation. VR/RC [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI 11543409

Plastic oil pan is warped and is leaking oil. Gap has formed between the pan and the RTV gasket. There is a known TSB 23-2083 from Ford outlining the issue. The has recently been redesigned. I was told that there is a design issue in the oil system and I could possibly have to replace the valve covers. So, now due to a known issue with the design of the oil system, I am getting charged $3000 to replace system.

NHTSA ODI 11543166

While driving, the brakes gave out when coming to a stop light. No warning system lights immediately illuminated. I had been running errands in town that morning with no issue, including stopping at church a couple minutes before with no issues. Thankfully, no one was in front of me at the stop light and I was able to avoid running the stop light by using the emergency brake pedal. I tired to release the e-brake once stopped while still in "Drive" and the regular breaks couldn't hold the truck in one spot so I put the vehicle in Neutral. When the light turned green, I release the brakes and then got a low brake fluid warning and was able to safely pull into a nearby parking lot and stop using the e-brake pedal. I walked around the vehicle to notice brake fluid in the right-front wheel well, inside the wheel rim and a pool of brake fluid forming on the ground by the tire. I had the vehicle towed to an independent service center who confirmed the brake line failure of the rubber/soft line at the linkage of the hard and rubber/soft lines. They replaced the part and replaced my brake fluid. Anecdotally, the service shop said they had the same repair on an F150 within a week prior. Luckily, I was on a low speed road with little traffic and knew to use the e-brake to safely slow and park the car. Also lucky

NHTSA ODI 11543237

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle failed to properly accelerate. The vehicle was taken to the dealer where it was diagnosed with a failed lead frame. The vehicle was not repaired. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 110,000.

NHTSA ODI 11543286

I was driving normally to work one morning. I was stopped at a light and made a right turn onto highway. Engine was running fine up to that point, but all of a sudden it started shaking uncontrollably and all power (throttle) was lost. Ford inspected and told me valve seals were bad and that oil had leaked as a result causing metal shavings in multiple cylinders. I come to find out that it is a known issue based on service bulletin posted on NHTSA site explaining to techs how to fix issue IF owners reports it.. My concern is that I was never informed of anything, I had no warning lights display any kind of alerts leading up to this incident, and was just due for oil change. I am now being quoted $19,000 for cylinder head replacements (which is what is listed on service bulletin) or $17,000 for new engine install. Vehicle just stopped in middle of road, between multiple cars.

NHTSA ODI 11542047

The contact owns a 2016 Ford F-150. The contact stated while driving at various speeds over a bumpy road surface, the front driver's seat lumbar support was significantly loosened and failed to restrain the contact as needed. Additionally, the lumbar support made abnormal cracking sounds. The vehicle was taken to an independent mechanic, where the lumbar support frame was replaced, and padding was added 3 times. Additionally, the independent mechanic added a steel plate for additional support; however, the failure persisted. The contact also stated that the independent mechanic had informed him that he had previously ordered the lumbar support frame; however, the part arrived fractured, causing him to make another order. The contact stated that the lumbar support frame welding was significantly thin, which caused the failure to recur. The contact related the failure to NHTSA Campaign Number: 16V475000 (Seats) however, the VIN was not included. The dealer was notified of the failure. The manufacturer was notified of the failure and informed the contact they could not assist because the VIN was not included in the recall. The failure mileage was approximately 45,000.

NHTSA ODI 11542098

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed and attempting to slow down, the brake pedal was depressed however, the vehicle failed to slow as intended. After a visual inspection of the engine compartment, the contact observed abnormally low brake fluid. The brake fluid warning light was illuminated. After refilling the brake fluid reservoir, the vehicle seemed to return to normal functionality, but the failure recurred. The vehicle was taken to the dealer, who diagnosed a failure with the brake master cylinder. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 22V150000 (Service Brakes, Hydraulic) but the VIN was not included. The manufacturer was notified of the failure but was unable to assist. The failure mileage was 58,000. The VIN was unavailable.

NHTSA ODI 11541754

My 2016 Ford F-150 supercab is leaking transmission fluid. Noticed the gasket is leaking from the transfer case. Took it to the dealership and they said that it can not be repaired and needs to be replaced because it is coroded and it will take a couple of months to get the parts because the special bolts are on back order. The replacement will cost me $3900 and they said i should not be driving it. I can go without a vehicle for 2 months while waiting for parts . Meantime I have to drive it while it's leaking. Have no choice can't afford to rent a car I have heard this happening to others having the same problem where the bolts are coroded and leaking with the same Borg Warner transfer case that was put on by Ford factory

NHTSA ODI 11541474

FRONT PASSENGER SIDE BRAKE LINE FAILED WHEN DRIVING DOWN A RURAL HIGHWAY. THE LINE FAILED JUST BELOW THE INBOARD FITTING. OBVIOUSLY LOSING THE BRAKES PUT ME AND MY FAMILY IN A DANGEROUS SITUATION. LUCKILY WE WERE ABLE TO BRING THE VEHICLE TO A STOP IN A NEAR BY DOT YARD. THIS HAPPENED AT NIGHT SO WE SLEPT IN THE DOT YARD. WE WERE ABLE TO FIND A REPLACEMENT LINE IN A NEAR BY TOWN AND GET IT REPAIRED THE NEXT MORNING. I INSPECTED THE DRIVERS SIDE LINE AND FOUND A BULDGE IN THE SAME LOCATION. I HAVE REPLACED THAT LINE AS WELL. I HAVE SAVED THE LINES INCASE SOMEONE WOULD LIKE TO INSPECT THEM. I DID NOT NOTICE ANY SYMPTOMS PROIR TO THE FAILURE. THE ONLY WARNING LAMP OR MESSAGE I RECEIVED WAS AFTER I HAD LOST SOME BRAKE FLUID.

NHTSA ODI 11541174

Transmission shifts into lower gears at highway speeds sometimes into reverse or neutral.

NHTSA ODI 11540988

While driving the truck it suddenly and randomly loses power. Pushing on the gas pedal no longer makes the truck go. You have to coast to a safe spot, brake and turn the truck off, then restart it for it to start working again. The truck has a jolting motion to it when it loses power and until it is shut off. The truck has several indicator lights flashing like a wrench and something about hill assist not functioning. The truck sometimes has trouble starting after it loses power. Safety concerns are if this happens while trying to turn and there is on coming traffic you could get T-boned. If you are unable to pull over on the side of the road to restart the truck, then you risk being stopped in traffic and being hit from behind. This has happened on 3 occasions and happens randomly without warning. It has happened twice in one day. The truck has been to two shops who are unable to reproduce it and unable to find the problem. On-line forums lead me to think it is the electronic throttle body. A previous recall for this was 16B32. The vehicle has not yet been inspected by insurance company or police. The truck has three appointments with 2 different ford dealerships and one independent auto shop coming up for further inspection.

NHTSA ODI 11541042

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed and attempting to accelerate, the vehicle started to vibrate and lost motive power. The contact was able to continue operating the vehicle however, the vehicle was unable to exceed 50 MPH. The check engine warning light was illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the intake manifold. The contact was informed that the intake manifold needed to be replaced. The vehicle was not repaired due to parts not being available. The manufacturer was notified of the failure, and a case was filed. The failure mileage was 125,000.

NHTSA ODI 11540725

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed, the vehicle unintendedly downshifted from 5th to 1st gear, causing the vehicle to stall and inadvertently lose motive power. The contact stated that the vehicle was restarted, and the contact was able to safely drive the vehicle to his destination. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact stated that he contacted the dealer by phone and was referred to the manufacturer. The manufacturer was made aware of the failure but provided no assistance. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was approximately 116,000.

NHTSA ODI 11540726

The contact owns a 2016 Ford F-150. The contact stated that the vehicle would shutoff while at a complete stop. The contact stated that the failure occurred intermittently, causing the contact to depress the brake pedal and the accelerator pedal simultaneously to prevent the failure from occurring while at a complete stop. Additionally, the contact stated that while driving at various speeds, the vehicle hesitated to respond while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the intake manifold had failed and needed to be replaced; however, the part was not available for the repair. The vehicle was not repaired. The local dealer was contacted and informed the contact that the parts were on backorder. The manufacturer was not notified of the failure. The failure mileage was approximately 80,000.

NHTSA ODI 11540290

The contact owns a 2016 Ford F-150. The contact stated while driving 20 MPH, the contact heard an abnormal sound coming from the vehicle. No warning light was illuminated. The vehicle was diagnosed by a dealer and confirmed that the failure was related to the turbo charger. The vehicle had not been repaired. The manufacturer was made aware of the failure and confirmed that the vehicle was not under warranty. The failure mileage was approximately 62,000.

NHTSA ODI 11540399

This afternoon when it started to rain I turned on my wipers only to discover they would not turn on. I managed to get off the road and even tried swapping fuses, but the wipers still wouldn’t turn on. I had my child in the car and this was a very dangerous situation! Ford is telling me that the wiper recall doesn’t cover my truck. Help!

NHTSA ODI 11539922

Warning lamps come on with amessage about hill decent service advance trac. Then vehicle goes into limp mode and shakes and shutters an the truck will only drive at or below 5 mph.> You then have to shut the vehicle off and restart it to get it to drive again this has happened to my truck at least 10 times in the last month It seems to happen at different speeds I have been real lucky as it has only happened to my truck while I was on a not to busy street. The vehicle shows a code of P2112 was set which states the throttle body needs to be replaced.

NHTSA ODI 11539497

The contact owns a 2016 Ford F-150. The contact stated that on several occasions while driving at various speeds, the transmission shifted randomly. The power train warning light was illuminated. The vehicle was taken to a dealer where it was diagnosed that the leadframe needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 89,108.

NHTSA ODI 11539100

The back-up camera on my 2016 Ford F150 does not work after the Sun has been shinning on it for a while and it gets hot. At night or when or when the camera is cool it will work. The problem started sometime in 2019. I have not reported it to a Ford Dealer. I have a Co-worker who has a 2016 Ford Mustang with the same problem.

NHTSA ODI 11538832

Ford's aluminum lug nut caps are swollen and distorted. Ford put aluminum caps over a steel core which is causing the problem.

NHTSA ODI 11538581