What 1,686 owners told NHTSA about the 2016 Ford F-150 (regular Cab) Gas

My F150 engine stalls while driving when I am at a1/4 tank or less in hot or cold weather in stop and go traffic, at a stop sign or red traffic signal. I am able to restart the engine after placing the transmission in neutral or park. I have reported this issue to my ford dealer, but they say there is nothing wrong with the vehicle. There is currently a recall (#25S75) for this issue in later model F150s, but my vehicle is not covered. The Ford hotline instructed me to report this issue to NHTSA.

NHTSA ODI 11676561

I was going to pass someone and as I was speeding up the check engine light came on. I pulled over and there was nothing wrong with the truck. Months later there was a warning that came up on the dash it said something about shifting and i was to park the truck. I took it to a transmission shop, come to find out that the shifting sensor had went out. They cleared the check engine light and it came back on. Ran a diagnostic on it and it said there was like 8 different things that needs to be fixed. There was Catalyst System Efficiency Below Threshold, Air Distribution Damper Position Sensor- Circuit Short to Ground or Open, Bank 1 Air/Fuel Ration Imbalance, Sensor Circuit, Internal Control Module Torque Performance, Heater Control Circuit (Bank 1, Sensor 1). When I am at a certain speed the truck will vibrate (feels like you have ran over the rubber strips on the road), if I accelerate and the passing gear kicks in there is a strange sound coming from under the truck. I dontfell like this should be put off on me. I have had alot of people saying that they are having the same issues I am having.

NHTSA ODI 11676484

While driving, the vehicle has been going into limp mode at varying speeds on the roadway or while pulling onto the road. The problem lies within the components of the electric throttle body. The system malfunctions and locks the throttle body closed, thus putting the truck into limp mode. Shutting the vehicle off, waiting, and restarting temporarily resolves this issue UNTIL the PCM detects a fault in the electrical components of the throttle body and sends the truck into limp mode. When this happens, it also triggers a warning message regarding hill start assist. This is an extreme safety issue as pulling onto the roadway or loosing power in traffic and not being able to pull off can lead to collisions especially around blind curves or in heavy traffic. There also isn’t always a location to safely pull off the roadway, potentially leaving the vehicle and its operator in the roadway, increasing the risk of collision and injury

NHTSA ODI 11670921

2016 f150 3.5L eco boost V-6 was purchased recently from used dealership. Upon taking possession the vehicle would shut down while driving. I would need to get to the shoulder of road, put truck in park, turn off vehicle and then restart. It’s happened 20 times in last 30 days. I’ve taken to dealership 5x and they are unable to resolve, diagnose or offer any help. Online, many other owners have noted same issue. Doing 65 on fwy and truck suddenly dies is big deal! Ford does nothing. Error message on dash says something about stability track. When restarting engine, it turns over many times as if flooded but then starts.

NHTSA ODI 11656139

Unknown, I was pulling into a parking spot, at Sam's Club, and lightly tap the gas petal for the turn and the truck lunched forward in the one carlink, and hit a concrete parking pole (Sam's club in Southgate Michigan has security cameras) it warped around the pole and bent the frame as if though it was 90 mph and a telephone pole.. I had taken it in twice under warranty for the gas pedal not working correctly, the warranty company would not allow a 3rd repair nor did Ford dealership take that warranty company. The airbags did not deploy, and I now have a T4 fractured vertebrae.

NHTSA ODI 11637680

The contact owns a 2016 Ford F-150. The contact stated that while driving at an undisclosed speed and accelerating, the vehicle lost motive power. The contact stated that several unknown warning lights were illuminated. The contact pulled over to the side of the road and turned off and restarted the vehicle. The vehicle was driven to a local dealer to be diagnosed; however, the cause of the failure was not determined. The dealer replaced the throttle control and the PCM; however, the failure persisted. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 94,000.

NHTSA ODI 11631219

I was getting married and setting to go a getaway immediately after we wed. I got a tune up and go my vehicle read. After the tune up it the drive felt great. So me and my wife took to the highway, and as my vehicle began to accelerate the engine began jitter as I press on the gas peddle. The car would not go past 50 mph. As I kept my feet on the gas you can feel the whole car shaking, then the eco boost kicks in and it immediately accelerate at a high rate of speed and as attempt to control the speed by letting go of the gas. The vehicle shakes as it looses power and settles on 50 to 60 miles shaking until the eco boost kicks in. It was a two hour ride and I couldn't look back just pray. Through out the ride it was the same thing over and over again. My wife and I were in constant fear, because I felt due to the erupt increase in speed I was putting other motorist at risk. The engine light came on and a wrench symbol and tire symbol came on. The component or system that failed or malfunctioned involves the eco boost. It appears to be the same recall reference NHTSA # 24V-635 & Manufacturer: # 24S55. My vehicle presently has 78,000 miles on it and it should not be doing that. I have also looked at other problems with the 2016 Ford F-150 Ecoboost as being the web belt system and head gasket failure. However, whatever is the case anyone with this type of vehicle and experiencing the same thing is catastrophic the public safety at large and it cannot be ignored. Ford must correct this problem before someone end up dying as a result of this problem. Thank you for taking the time to read my story and I pray this may help you properly investigate my experience. I can have my truck available for anyone from NHTSA to inspect. Presently there is no data regarding the problem with this particular vehicle.

NHTSA ODI 11630839

The transmission 6R80 is absolutely horrible, a part called the lead frame is all over youtube on how to fix it at home. the transmission causes slam shifts, missed shifts, or nothing at all. 2nd to 3rd, 3rd to 4th, and 4th to 5th. When slowing down again hard shifts back down again. local mechanics say they don't want to change transmission fluid as it could do more harm then good. I called my local ford dealership and was offered to bring it in where the test would show either a transmission fix or a full replacement which is absolutely crazy to me, Ford should be held liable for these mistakes because it should be fixed with a piece of Styrofoam over the sensors, and then transmission fluid changed. But ford knows for all of that and all of the 6R80 transmissions they've put out is an astronomical number. This is horrible that its happening to a very large majority of these transmissions and nothing from ford.

NHTSA ODI 11623577

The contact owns a 2016 Ford F-150. While the contact's husband was driving at an undisclosed speed, the contact noticed the odor of fuel on the interior of the vehicle. The contact's husband parked the vehicle. The contact's husband performed an inspection of the vehicle and became aware that fuel was spraying underneath the vehicle onto the exhaust pipe. The contact's husband who is an independent mechanic, diagnosed the failure as a high-pressure fuel line fracture. The contact was informed that the fuel line needed to be replaced. The vehicle was repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 55,000.

NHTSA ODI 11620996

Iba conduciendo en carretera abierta y el carro se trancó feo estuve a punto de salirme de la carretera , el motor falló y bajo la potencia de manera desmedida, y derrapó , logré controlar el carro pero ahora el carro presenta códigos y fallos en la potencia , tiembla y estoy pagándolo y no me sirve , está parado ocupo ayuda para devolverlo

NHTSA ODI 11617147

My Engin light went on code was P0304 cylinder 4 misfire.I recently replaced #4 ignition coil. Using power balance test, confirmed cylinder #4 is misfiring but only on idle. Per TSB 19-2310 , suspect #4 direct fuel injector of leaking. The dealership will not help back up this problem. Need all 6 fuel injectors replaced to make my truck SAFE to drive.my truck has the 2.7L v 6 eco boost engine. A lot of these engines have this problem, Ford as of now does not have a recall but should. This problem needs fixed before someone gets hurt. This could cause a fire.

NHTSA ODI 11614121

I have a 2016 Ford F-150 with the 3.5 Ecoboost engine with 92,019 miles. This morning (9/11/2024) as I headed to work, I pulled out to cross highway 54 and the truck suddenly lost power. It would only idle. As I tried pushing harder on the gas pedal, it would not come out of an idle and I barely made it to the center divide with multiple vehicles headed right at my drivers side going 65 - 70 mph. The check engine came on and stayed on. The truck was shaking and vibrating tremendously. I could not leave the truck there as it was blocking traffic in both directions. I was able to back up and cross back over the highway and pulled to the shoulder. I turned the truck off and started to make a call for AAA when I received a notification from my Bouncie. It threw a P2112 code throttle actuator “A” control system - stuck closed. After letting the truck sit for a couple minutes, I started it back up and was able to make it home.

NHTSA ODI 11614052

It over 2 years ago my truck was stalling out on me while driving and they replaced the vehicle throttle body. The same thing jsut happened last week and I again had to replace the same part. There is a recall for this part on f150s but not my year. It seems unreasonable to have to pay for the same new part in just over 2 years. I was told I should clean it every 15k now which also seems unreasonable and a cost to me.

NHTSA ODI 11609658

Truck idles rough and stalls at idle. Truck must be placed in park, restarted, and then placed in drive. This creates a very dangerous situation in start and stop traffic, starting and stopping at intersections, etc. I’m worried about the truck staling instead of paying attention to the surroundings. Based on my searches this is a very common problem that must be fixed before people are injured or possibly killed.

NHTSA ODI 11606660

The contact owned a 2016 Ford F-150. The contact stated while driving 40 MPH, smoke was coming from the rear passenger window with no warning lights illuminated. The contact pulled over and exited the vehicle safely and noticed that the rear of the vehicle caught on fire. The local fire department was able to extinguish the fire. The cause of the fire was undisclosed, but the fire marshal's report was provided to the contact. The contact suffered from smoke inhalation for a few days but did not seek medical attention. A police report was not filed. The vehicle was towed to the local towing facility and later picked up by the contact's insurance agency for investigation. The dealer was not contacted, and the vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 152,000. The VIN was not available.

NHTSA ODI 11598062

My truck keeps going into a limp mode where there is zero power even when pressing gas pedal. While in limp mode, engine won't rev up at all. In addition, the vehicle begins to show errors such as "Service AdvancetTrac", "Collision Warning not available", "Hill Start Assist nit available". From the research I have done, this appears to be a well-known throttle body issue documented by Ford. The question is why hasn't there been a recall. This is EXTREMELY DANGEROUS as the truck essentially becomes powerless on the road. Please advise.

NHTSA ODI 11584585

Vehicle stalls out at an idle. Several forum postings on Ford forums that owners of 2015 to 2017 F150 5.0 truck have had the same issues. Several users have said ford has replaced the VVT solenoid, and the issue has been resolved.

NHTSA ODI 11572015

When fueling the Ford F 150, it will not shut off almost all fuel handles and as a result gasoline spews out a couple feet past the fuel pump handle as well as spilling fuel all over the side of the truck. This poses a fire hazard as well as slipping and carcinogen issue. Also, the paint and tires are subjected to deterioration and the vehicle smells of fuel for some time afterwards. I can never completely fill the vehicle without putting my ear up to the truck fill tube. No matter how far back I jump, I always get fuel on my feet, shoes and clothing. I haven't had fuel get in my eyes yet, but it is just a matter of time. Maybe a fuel station has already blown up. I'm sure that won't bee long if it has not already happened.

NHTSA ODI 11565270

While driving my 2016 F-150 in heavy traffic, the vehicle suddenly loses all forward power as if the transmission were in neutral. The engine is running and the tachometer indicates the RPM's are approximately 1,200, but it will not respond to pushing the gas pedal. The RPM's remain the same, regardless of how hard the pedal is pushed. Shifting the transmission to other forward gears does nothing, it still acts as though it is in neutral. A wrench symbol appears on the main screen, as well as a message that says "Hill Start Not Available". The *ONLY* way to fix the problem is to bring the vehicle to a complete stop, turn it off, wait a few seconds, and then start it again. It starts very roughly at first. After one or two attempts at this, the engine will reengage with the transmission and respond properly. It then drives normally for several days or a week. After considerable research, I found a TSB from Ford that indicates this is a known problem with their Electronic Throttle Body. The TSB number is 16-0139. It is extremely dangerous because it often happens at high speeds. It once happened to me on a narrow causeway, blocking all traffic while I came to a complete stop and restarted the truck. It also happened on a very busy highway. I was able to pull off to a narrow shoulder and restart the vehicle, but it was terrifying in extremely heavy traffic.

NHTSA ODI 11562849

Engine Stalls (at low RPMs) mostly when stopping at traffic lights, not as bad if Im able to put in Park (it will still idle rough. but, not as likely to completely stall). I have noticed This is more likely after driving at higher speeds (70mph - 85mph) for prolonged periods of time (1hr - 6hrs). I bought the truck 4yrs ago, with 78k on it.

NHTSA ODI 11556974

2016 FORD F150 WITH 55,000 MILES.STARTED DRIVING VEHICLE, ENGINE RPM DROPPED, ENGINE MISSING AND SHAKING. NO THROTTLE RESPONSE. VEHICLE JUST IDLED HORRIBLY. DASH HAD LARGE WRENCH SYMBOL AND AN "ACCUTRAC SERVICE NEEDED" WARNING. i TURNED OFF IGNITION, RESTARTED VEHICLE. SAME RESULTS. I DID THIS 4-5 MORE TIMES. LAST TIME VEHICLE IDLED OKAY AND ACCELERATED. DROVE THE VEHICLE 60 MILES HOME WITH NO THER ISSUES. CHECKED WITH AN OBD-II DIAGNOSTICS AND GAVE 2 CODES: P2111 THROTTLE CONTROL SYSTEM-STUCK OPEN AND P2112 THROTTLE ACTUATOR CONTROL SYSTEM-STUCK CLOSED. NOW, NOW WARNING LIGHT OR ANY INDICATION OF PROBLEM ON DASH. NO WARNING LAMPS PRIOR TO PROBLEM. SAFETY WAS AT RISK BECAUSE WITHOUT WARNING, PULLING OUT INTO HEAVY TRAFFIC AND LOSING THE ABILITY TO ACCELERATE WITH TRAFFIC COULD CAUSE A SERIOUS ACCIDENT. LOOKING THIS PROBLEM UP IN AN ONLINE FORD F150 FORUM INDICATES THIS IS A FAIRLY COMMON PROBLEM. WHY HAS THERE BEEN NO RECALL FOR THIS POTENTIALLY DEADLY ENGINE FAILURE CIRCUMSTANCE?

NHTSA ODI 11547756

The contact owns a 2016 Ford F-150. The contact stated that the vehicle would shutoff while at a complete stop. The contact stated that the failure occurred intermittently, causing the contact to depress the brake pedal and the accelerator pedal simultaneously to prevent the failure from occurring while at a complete stop. Additionally, the contact stated that while driving at various speeds, the vehicle hesitated to respond while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the intake manifold had failed and needed to be replaced; however, the part was not available for the repair. The vehicle was not repaired. The local dealer was contacted and informed the contact that the parts were on backorder. The manufacturer was not notified of the failure. The failure mileage was approximately 80,000.

NHTSA ODI 11540290

Warning lamps come on with amessage about hill decent service advance trac. Then vehicle goes into limp mode and shakes and shutters an the truck will only drive at or below 5 mph.> You then have to shut the vehicle off and restart it to get it to drive again this has happened to my truck at least 10 times in the last month It seems to happen at different speeds I have been real lucky as it has only happened to my truck while I was on a not to busy street. The vehicle shows a code of P2112 was set which states the throttle body needs to be replaced.

NHTSA ODI 11539497

Driving up a hill on interstate 70MPH when an engine light with Hill Climb Assist disabled error came on. Accellerater shut down and had to coast to side of road. I shut vehicle off and started back up and was able to proceed till I got off highway and proceeded up another hill and same thing happened stalled and came to a stop. I found dozens of other F150 owners having the same problem stalling in the highway. All the posts indicate they had a bad "Throttle Body". Ford has had similar problems on other models but doesn't aknowledge this one.

NHTSA ODI 11524516

The engine dies intermittently when idle. Typically when the vehicle is at operating temperature and the engine is sitting around 500 rpm. This includes while stopped at a light, in stop and go traffic during rush hour traffic and occasionally while in reverse. The issue seems to come and go but does not ever report any codes. I’ve taken the truck back to ford dealership and they were not able to reproduce after keeping the truck for a couple of weeks. NTB looked at it as well and was unable to reproduce. I was able to record it on video but since the issue does not consistently happen no one will look at the vehicle any further if they are unable to reproduce it. This happens at least three or four times a year and started mid 2022. Each episode can have a series of stalls throughout the day. This may be coincidental but Ford did make engine repairs at the end of 2021/start of 2022 to repair the truck going into “limp mode.” This includes replacing the spark plugs, throttle body, and transmission lead frame. The most concerning risk is when this happens while driving on the highway. I can quickly put the truck back into park and restart the truck but I have to keep an eye on the RPM to try and rev the engine if I am not at a full stop. I can sometimes recognize when it’s about to happen when the truck experiences a sudden tremor at which point I see the RPM flutter around 500 and I can put the truck into neutral and rev the engine to keep the RPM high enough to prevent a stall. I’m unable to upload the video to your site but I’m happy to send via any other method if you need it.

NHTSA ODI 11522541