Jul 8, 2025Electrical systemEngine
The engine while operating at normal speed loses power to a rough idle and is remedied by putting the vehicle in park and restarting the engine. The engine never fails to start after restarting, but could fail at any moment, short or long term.
NHTSA ODI 11672034
Jul 8, 2025Electrical systemFuel systemFire
While parked and shut off at a gas station in Lakeside, CA, my 2015 Ford F‑150 XLT spontaneously caught fire under the hood. The fire appeared to originate in the fuse box area, specifically where the fuel pump relay is integrated. The incident posed significant risk, occurring near a fuel pump while my child was in the vehicle. A gas station employee assisted with extinguishing the fire. The cause is believed to be an electrical short. There were no modifications or recent repairs.
NHTSA ODI 11672103
Jul 2, 2025Electrical systemSeats
The contact owns a 2015 Ford F-150. The contact stated that the front passenger's side and seat heater and cooler were inoperable. The contact stated that upon inspecting underneath the passenger's side seat, the contact noticed that the module wiring was burned and melted. The vehicle was taken to the dealer, where it was determined that the wiring and a connector underneath the front passenger's side seat had melted. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 120,000.
NHTSA ODI 11670897
Jun 30, 2025Electrical system
electronic throttle body has failed and been replaced 2 times in 51756 miles. when failure occurs while in traffic truck engine loses power leaves me in dangerous situation. The latest time was [XXX] at 51756 miles in the mountains of Colorado. Repair done at Mike Maroone Ford of Longmont, Colorado. Feel this should be a recalled part. No prior warning before failure occured00 INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI 11670271
May 20, 2025Electrical systemEngine
Truck down shifts hard while driving. Hill assist warning light comes on and truck goes into limp mode and looses power going 60 mph. Pull over truck runs very rough. Turn truck off and back on screen says hill assist not available. Press ok and truck runs normal again. Happens every few days. Definitely could be dangerous if it happens on a bigger highway. Has happened 5 times over last few weeks at different speeds.
NHTSA ODI 11662170
May 6, 2025Transmission & drivetrainElectrical system
Lead body failure. Causing it to downshift suddenly when driving, higher rpm, and non-start condition.
NHTSA ODI 11659327
Mar 25, 2025Transmission & drivetrainElectrical system
A few years back, I was having an issue with my truck shifting hard. I actually took it to a friend's shop and he repaired it, for about $1600. They changed a "chip" in it. The vehicle was never inspected by Ford, or the police, or my insurance company. The problem was identified by the repair shop and taken care of, or so I thought. The issue seemed fixed for a while but within the last year the issue has begun again. The transmission will not shift at times. It seems stuck, which causes the engine to rev very high. I worry about causing lasting damage to the engine as a result of the transmission sticking.
NHTSA ODI 11650430
Mar 25, 2025Transmission & drivetrainElectrical system
The contact owns a 2015 Ford F-150. The contact stated that while driving 60 MPH on several occasions with or without the cruise control feature activated, the transmission unexpectedly downshifted to first gear, and the rear wheels locked up. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the transmission circuit board and valve body assembly needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was approximately 105,000.
NHTSA ODI 11650517
Mar 24, 2025Transmission & drivetrainElectrical system
Was traveling 75 MPH while towing a trailer. Truck was in 6th gear cruising. No fault codes whatsoever, no warning lamps etc. Suddenly the truck briefly downshifted into 1st gear, then upshifted back to 6th gear again. Issue occurred during heavy rain. I cleaned the bulkhead connector on the transmission afterwards and put dielectric grease on the connector o-ring. Connector Did not appear dirty or corroded. Issue had not occurred again for 8,000 miles.
NHTSA ODI 11650323
Mar 24, 2025Transmission & drivetrainElectrical systemEngine
During the course of driving on the interstate at 70mph the vehicle decelerated and went to a lower gear. The dash panel of the truck did not show all of the gears available. An emergency stop on the side of the road and turning the vehicle off and back on temporarily resolved the issue. It occurred intermittently and without warning. The truck continued to show problems and was taken to a transmissions shop which checked the transmission, replaced a line for a small leak and said everything seemed to be in order. The cause was not found to be a lack of transmission fluid as the levels were normal. The truck continued to intermittently decelerate. The last time that occurred, the back wheels locked up while on the road. The truck is now sitting due to the safety risk it poses and the locked up transmission on the rear end. It is available for inspection upon request. My safety and that of others was at risk. The problem was not replicated in a service center. The vehicle was inspected beforehand but not after the last issue, (it needs a tow as the back wheels are frozen). There was a warning light for the engine camshaft that came on and the problem was diagnosed at Ford as a camshaft issue though they could not understand the deceleration issue. The truck was taken first to Ford then to an independent transmission shop. Due to the issue the truck is not in use.
NHTSA ODI 11650333
Feb 17, 2025Electrical systemEngine
Drive mode lights on dash (P,R,N,D,M,2,1) start alternating while driving then vehicle will not stay engaged in any drive mode, vehicle appears to go into limp mode with no drive mode lit on dashboard. This is extremely dangerous. Vehicle codes found are P0706 and P0707. Ford case number is [XXX]. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI 11643126
Jan 10, 2025Electrical system
I cold started the engine from inside the house and when I opened the back passenger door there was smoke coming from behind the rear seat in the back area. I couldn’t get to where the smoke was coming from but from the smell it was wire related. I quickly went around to the driver side and turned on the truck and quickly turned it off. About 10-30 minutes later the ring camera showed the rear window of my truck shatter due to this incident in which I was informed that the rear auto defrost turns on due to a malfunction. I put a claim through my insurance and got the window fixed but I am still worried that this issue may happen again. I hope that by informing you of this situation going forward you can help others including myself be aware of this problem and how we can fix it. Thank you for your time and I like to say I love ford trucks and plan on staying a loyal customer.
NHTSA ODI 11635316
Dec 11, 2024Electrical system
Analog speedometer is at 55mph while vehicle is stopped. It does not read correctly but increases as speed increases
NHTSA ODI 11630218
Nov 5, 2024Transmission & drivetrainElectrical system
The contact owns a 2015 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle jerked violently and downshifted unexpectedly to first gear. The shifting lights began to flash and then cleared. While driving 55 MPH, the vehicle downshifted unexpectedly. There was no warning light illuminated. Additionally, while driving 20 MPH, the vehicle suddenly jerked and the engine revved. The gear selector lights were flashing. The instrument panel lights were flashing before starting to work as designed. The vehicle was taken to an independent mechanic who was unable to determine the cause of the failure. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the vehicle was not included in NHTSA Campaign Number: 24V444000 (Power Train). The approximate failure mileage was 75,000.
NHTSA ODI 11623704
Sep 20, 2024Transmission & drivetrainElectrical system
The lead frame on the 6r80 transmission is faulty causing a sudden stop in operation while the vehicle is moving.
NHTSA ODI 11615710
Sep 5, 2024Transmission & drivetrainElectrical systemEngine
The truck only goes through 1 through 3 and then when it shifts into 4 it doesn’t go anywhere and it throws a bunch of service codes that just go away when you turn the truck off it has dropped from 6th gear to 3rd and locked the tires up and spun me out almost causing me to wreck the truck
NHTSA ODI 11612933
Jun 30, 2024Transmission & drivetrainElectrical system
Twice now in the past 2 weeks I was accelerating from a stop when soon after my truck shifts from 4th to 5th, it’ll slam back down into 2nd gear. Both times my rpms spike, obviously, and my tires briefly screech. Then the truck just shift back up and seems completely normal. There was zero indication of any issues prior to either of these incidents. One of the times, I had my wife and two toddlers in the truck. It was lucky I didn’t lose control either of the times. From the forms that I’ve read, it sounds like I have a faulty transmission range sensor or may need a software update. I have not yet had a dealership officially diagnose my vehicle.
NHTSA ODI 11597843
May 29, 2024Electrical systemEngineFuel system
Throttle body failure approx every 45,000 miles. Bought F-150 new, now driven it approx 135,000 miles. Failure occurs when driving a various speeds, incl 75 mph. Engine shuts down, complete loss of power. DANGEROUS situation; safety at risk! Unexpected & random loss of power - w/ passengers aboard - in various traffic situations. After engine shuts down, restarts, then randomly shuts down until a new throttle body is installed. First throttle body failure repaired (=throttle body replaced) @ Ford Dealership in Price, UT. 2nd failure repaired @ Ford dealership in Hamilton, MT. Both covered by extended warranty. 3rd failure repaired [XXX] @ Hamilton, MT @ $324.55 personal expense. Check engine light warning occurs. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
NHTSA ODI 11591358
Apr 25, 2024Electrical systemSeat beltsEngine
My 2015 Ford F-150 truck has had multiple issues related to performance issues, with only 80,000 miles on it. I have had issues with it losing power while driving, both with and without towing a trailer where it just powers down on the highway from 70-75 mph down to 40-50 mph in traffic. I usually just have to pull over, turn the engine off and then turn it back on and everything runs normal. It is currently at Phil Long Ford in Colorado Springs, CO, having the short block and driver side cylinder head replaced at 80,000 miles because it was smoking out the exhaust and they determined that it had coolant leaking into the #4 and #5 cylinders. This is after it had a completely new engine installed at 75,000 miles due to coolant leaking into the 3# cylinder and causing severe damage to the engine. It was in the repair shop from August 2023 until late December 2023 because the engines were are backorder. The Passenger side cylinder heads are currently on a 13 month backorder according to the dealership, which is why they are only replacing the short block and Driver side cylinder head this time, after only 5,000 miles on the replacement engine. I have also received multiple recall notifications regarding this vehicle, the most recent of which was on 4/22/2024 for #24E03 POWERTRAIN CONTROL MODULE SOFTWARE UPDATE, none of which have been repaired during the multiple times and extended durations that my vehicle was at the Ford dealership for repairs. Two recalls existed and should have been repaired when my vehicle was at the dealership between August and December of 2023, and the most recent recall shows "No Remedy Available" for a PCM Module Software Update?
NHTSA ODI 11585269
Apr 15, 2024Transmission & drivetrainElectrical systemEngine
My latest issue is with the 2.7 ecoboost engine. I had a total failure of this engine last year and am still awaiting a replacement that I am paying for. This is unacceptable as I had this vehicle serviced according to maintenance schedule. I also have had systems report failure such as the hillside assist and the electronic parking brake. Additionally, the automatic transmission has locked up in third gear quite a few times. There are other issues such as a leaky oil pan and such.
NHTSA ODI 11583079
Mar 27, 2024Electrical systemEngine
The contact owns a 2015 Ford F-150. The contact stated that while the vehicle was turned off, he observed condensation under the front of the vehicle. The contact stated that radiator fluid was added but was leaking under the vehicle. The vehicle was taken to a dealer where it was diagnosed that there was a six-inch crack in the radiator. The contact was informed that the O-rings, turbo, and radiator needed to be replaced. Additionally, while started, the head unit did not illuminate. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 125,000.
NHTSA ODI 11579726
Dec 18, 2023Electrical systemBrakes
I connected the 7-pin trailer wire of my 16' tandem axle enclosed trailer with electric brakes to my pickup. I checked the lights on the trailer. All functioned correctly. I got into my pickup to drive. The integrated trailer brake controller was smoking and getting hot. No error messages popped up on the dashboard. I pulled the fuse for the trailer brake module to prevent the integrated trailer brake module from melting or catching fire. Upon searching the internet, this appears to be a problem with my model year (2015 F-150). Ford dealership re-programs the trailer brake module. This needs to be addressed before the brake controller fails and could potentially catch fire. It also could cause an accident, because the electric trailer brakes will lock up or cease to engage.
NHTSA ODI 11560611
Dec 8, 2023Electrical systemBrakesDriver assistance
Al darmarcha mi camioneta no dio marcha creei que la vateria estaba baja pero no dio marcha solo encendieron las luces del tablero brake system y Electric park brake no damarcha se bloqueo por completo
NHTSA ODI 11559234
Nov 21, 2023Electrical system
The contact owns a 2015 Ford F-150. The contact stated that another vehicle had backed into the contact's vehicle which cracked the lens cover on the rear cross traffic system. Once the lens cover cracked, moisture began to enter the lens cover which caused both the window defroster and the power windows locks to not operate as needed. The contact stated that several warning messages including the "Cross Traffic Collision", and "Tail Collision" had appeared on the instrument panel. The contact called several dealers in his area and was informed that the part to repair the vehicle was on back order. The manufacturer was notified of the failure. The vehicle was not repaired. The failure mileage was approximately 90,000.
NHTSA ODI 11556226
Jul 29, 2023Electrical systemEngineDriver assistance
REGARDING: 2015 FORD F150 WITH 20,000 ORIGINAL MILES ON IT. -Made 1st report with NHTSA.gov as well as Ford.com back in June 2023 about the vehicle throwing codes for anti-lock brake system and communication loss of ECM/PCM. As well as, the system NOT ALLOWING the brand new battery to ever be fully charged. -Upon 1st reporting these issues, the vehicle was placed into the "Friendly Ford" service center in crosby, tx to be worked on and issues fixed. $1,376, later, we were contacted by the service center to pick the vehicle up, saying issues were now FIXED. (their prognosis: auxillary transmission pump replacement 6/19/2023) After picking vehicle up, all seemed to be running correctly. Until, the vehicle decided to do the exact same thing again...no charging the battery, not starting engine, turning itself off, ect. just got the vehicle out of the same service shop,, this time them claiming that it was now the transmission control module that needed to be replaced. this service trip costed $1490 (july27, 2023). When the service worker went out to bring the truck around for us to leave, he had to attach a battery booster to the battery, just to be able to start the vehicle....DING< DING< DING!! Not fixed......right ?! CORRECT!! it is NOT!! SO, here we are again (07/29/2023) with the code reader at Autozone saying "anti-lock brake system/ ECM/PCM (U0151-00 and U0100-00). Battery tested to be in good working order, as well as the entire starting system, itself is in complete working order. and STILL our problem persists.
NHTSA ODI 11535218